CN217340760U

CN217340760U - Horizontal three-in-one gas-water separation device

Info

Publication number: CN217340760U
Application number: CN202123437662.XU
Authority: CN
Inventors: 王建生; 简明坤
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-09-02
Anticipated expiration: 2031-12-30

Abstract

The utility model discloses a horizontal trinity air water separator has the horizontal jar of body, install interchanger, air water separator and evaporimeter in proper order on the inside of the horizontal jar of body along its axis direction, the top of the horizontal jar of body is provided with the compressed air import, and the ring flange is all installed at the both ends of the horizontal jar of body, wherein installs the compressed air export that is linked together with the horizontal jar of body on the ring flange of one end, installs refrigerant import and refrigerant export on the ring flange of one end in addition, and the bottom of the horizontal jar of body is provided with the outlet. This horizontal three-in-one gas-water separation device does not cause unnecessary pressure loss, and high-efficient separation gas water, production efficiency is high and low in manufacturing cost.

Description

Horizontal three-in-one gas-water separation device

Technical Field

The utility model relates to a gas-water separation device's technical field, especially a horizontal trinity gas-water separation device.

Background

At present, the existing gas-water separation devices on the market all adopt horizontal double tanks and cyclone separators, the gas-water separation devices are applied to an air system of a cold dryer, an exchanger of the system is positioned at the upper part, an evaporator is positioned at the lower part, and the cyclone separators are positioned at the side surfaces, so that the number of elbows and welded pipelines is increased, unnecessary pressure loss is caused, and the manufacturing cost is increased due to low welding efficiency.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: in order to solve the problems existing in the background technology, the horizontal three-in-one gas-water separation device is provided, unnecessary pressure loss is not caused, gas and water are separated efficiently, the production efficiency is high, and the manufacturing cost is low.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a horizontal trinity deareator, has the horizontal tank body, install interchanger, deareator and evaporimeter in proper order on its axis direction in the inside of the horizontal tank body, the top of the horizontal tank body is provided with compressed air inlet, and the ring flange is all installed at the both ends of the horizontal tank body, wherein installs the compressed air export that is linked together with the horizontal tank body on the ring flange of one end, installs refrigerant import and refrigerant export on the ring flange of one end in addition, and the bottom of the horizontal tank body is provided with the outlet.

Further specifically, in the above technical solution, the exchanger includes a cylindrical exchanger body, exchanger partition plates disposed on two sides of the exchanger body, and exchanger baffles uniformly spaced on the exchanger body, and the exchanger body is formed by combining a plurality of exchanger aluminum tubes.

Further specifically, in the above technical solution, the flow deflector of the exchanger is of an arc structure, and the radian of the flow deflector of the exchanger is equal to the radian of one half of the circumferential direction of the exchanger body.

Further specifically, in the above technical solution, one of the two adjacent exchanger guide vanes is located at the bottom of the exchanger body, and the other exchanger guide vane is located at the top of the exchanger body.

More specifically, in the above technical solution, the compressed air inlet is opposite to the exchanger and close to the gas-water separator.

It is further specifically defined that, in the above technical solution, the compressed air outlet is located at an end far from the evaporator.

Further specifically, in the above technical solution, the refrigerant inlet and the refrigerant outlet are located at an end close to the evaporator.

Defined further specifically, in the solution above, said water discharge openings comprise a first discharge opening directed towards said exchanger body and a second discharge opening directed towards said evaporator.

Further specifically, in the above technical solution, the first drain port and the second drain port are symmetrically disposed at the bottom of the horizontal tank.

Further specifically, according to the technical scheme, the bottom of the horizontal tank body is provided with a fixing seat for supporting the horizontal tank body, the fixing seat is of an L-shaped structure, the horizontal part of the fixing seat is fixedly connected with the foundation, and the vertical part of the fixing seat is provided with a concave arc which is in direct contact with the horizontal tank body and is matched with the horizontal tank body in shape.

The utility model has the advantages that: the utility model relates to a horizontal trinity gas-water separation device all installs interchanger, gas-water separator and evaporimeter at same horizontal tank internally, solves air pressure loss and high-efficient separation gas-water efficiency, improves customer's gas quality, and the process optimization upgrades, does not have connecting pipe, elbow and separator, and production efficiency promotes, reduces manufacturing cost, reaches dewatering efficiency improvement, reduces compressor loss and energy-conserving purpose promptly.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a front view of FIG. 1;

figure 3 is a side view of an exchanger.

The reference numbers in the figures are: 1. a horizontal tank body; 2. an exchanger; 201. an exchanger baffle; 202. exchanger guide vanes; 203. an exchanger aluminum tube; 3. a gas-water separator; 4. an evaporator; 5. a compressed air inlet; 6. a flange plate; 7. a compressed air outlet; 8. a refrigerant inlet; 9. a refrigerant outlet; 10. a first drain port; 11. a second water discharge port; 12. a fixed seat; 1201. a horizontal part of the fixed seat; 1202. a fixing seat vertical part; 1203. a concave arc.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "one side", "the other side", "both sides", "between", "middle part", "upper end", "lower end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

See fig. 1, fig. 2 and fig. 3, the utility model discloses a horizontal trinity deareator has the horizontal jar of body 1, installs interchanger 2, deareator 3 and evaporimeter 4 in proper order in the inside of the horizontal jar of body 1 along its axis direction, specifically, interchanger 2, deareator 3 and evaporimeter 4 turn right from a left side and distribute in proper order. The top of the horizontal tank body 1 is provided with a compressed air inlet 5, the compressed air inlet 5 is opposite to the exchanger 2 and close to the gas-water separator 3, and specifically, the axis of the compressed air inlet 5 is vertically distributed with the axis of the exchanger 2. The two ends of the horizontal tank body 1 are both provided with flange plates 6, wherein the flange plate 6 at one end is provided with a compressed air outlet 7 communicated with the horizontal tank body 1, and the compressed air outlet 7 is positioned at one end far away from the evaporator 4. The flange 6 at the other end is provided with a refrigerant inlet 8 and a refrigerant outlet 9, and the refrigerant inlet 8 and the refrigerant outlet 9 are positioned at one end close to the evaporator 4. Specifically, a compressed air outlet 7 is arranged on the flange plate 6 on the left side, the axis of the compressed air outlet 7 and the axis of the exchanger 2 are located on the same straight line, a refrigerant inlet 8 and a refrigerant outlet 9 are arranged on the flange plate 6 on the right side, the refrigerant inlet 8 is located right above the refrigerant outlet 9, the axis of the refrigerant inlet 8, the axis of the refrigerant outlet 9 and the axis of the horizontal tank body 1 are distributed in parallel, and the caliber of the refrigerant outlet 9 is larger than that of the refrigerant inlet 8. The flange plate 6 positioned on the left side comprises a left flange plate and a right flange plate, the left end of the left flange plate is fixedly connected with the left sealing cover of the tank body, the right end of the right flange plate is fixedly connected with the left end of the horizontal tank body 1, and the left sealing cover of the tank body and the left end of the horizontal tank body 1 are assembled by fixedly connecting the right end of the left flange plate and the left end of the right flange plate. The flange 6 on the right side comprises a left flange piece and a right flange piece, the left end of the left flange piece is fixedly connected with the right end of the horizontal tank body 1, the right end of the right flange piece is fixedly connected with the right sealing cover of the tank body, and the right sealing cover of the tank body is assembled with the right end of the horizontal tank body 1 by fixedly connecting the right end of the left flange piece with the left end of the right flange piece.

The exchanger 2 comprises a cylindrical exchanger body, exchanger partition plates 201 arranged on two sides of the exchanger body and exchanger guide vanes 202 uniformly arranged on the exchanger body at intervals, wherein the exchanger body is formed by combining a plurality of exchanger aluminum pipes 203, the specifications of each exchanger aluminum pipe 203 are the same, specifically, the end surface shape of each exchanger aluminum pipe 203 is circular, the length of each exchanger aluminum pipe 203 is the same, the inner diameter of each exchanger aluminum pipe 203 is the same, and the outer diameter of each exchanger aluminum pipe 203 is the same. The exchanger baffle 202 is of an arc-shaped structure, and the radian of the exchanger baffle 202 is equal to the radian of one half of the circumference of the exchanger body. Of two adjacent exchanger flow baffles 202, one of the exchanger flow baffles 202 is located at the bottom of the exchanger body and the other exchanger flow baffle 202 is located at the top of the exchanger body.

The bottom of the horizontal tank body 1 is provided with a water outlet, the water outlet comprises a first water outlet 10 opposite to the exchanger body and a second water outlet 11 opposite to the evaporator 4, the first water outlet 10 and the second water outlet 11 are symmetrically arranged at the bottom of the horizontal tank body 1, the axis of the first water outlet 10 is parallel to the axis of the second water outlet 11, and the axis of the first water outlet 10 is perpendicular to the axis of the horizontal tank body 1.

The bottom of the horizontal tank body 1 is provided with a fixed seat 12 for supporting the horizontal tank body 1, the fixed seat 12 is of an L-shaped structure, a fixed seat horizontal part 1201 of the fixed seat 12 is fixedly connected with a foundation, a fixed seat vertical part 1202 of the fixed seat 12 is provided with a concave arc 1203 which is in direct contact with the horizontal tank body 1 and is matched with the horizontal tank body 1 in contour shape, specifically, a waist-shaped hole matched with a fastening screw is formed in the fixed seat horizontal part 1201, and the position of the fastening screw in the waist-shaped hole is moved to adjust the fixed position of the fixed seat 12 and the foundation, namely, the specific position of the horizontal tank body 1 fixed on the foundation is adjusted.

In the application, the gas-water separator 3 and the evaporator 4 are directly mounted and used after being purchased from the market according to specific models.

The working principle of the horizontal three-in-one gas-water separation device is as follows: firstly, compressed air enters the horizontal tank body 1 from a compressed air inlet 5, then contacts with the surface of a pipe layer of an exchanger aluminum pipe 203 along an exchanger guide vane 202, then enters the evaporator 4 to contact with an evaporator cooling fin, then the temperature is reduced, then the gas-water separator 3 can separate water and gas remained in the air, and finally the air reaches a compressed air outlet 7 through the inside of the exchanger aluminum pipe 203 and is discharged.

The horizontal three-in-one gas-water separation device integrates the exchanger 2, the gas-water separator 3 and the evaporator 4 into a system through precision laser processing, and slows down the air flow rate, so that the pressure loss is reduced, the gas-water separation can be completed, the air drying purpose is achieved, the efficiency of the air compressor is further improved, and the energy-saving index is achieved; specifically, an exchanger 2, a gas-water separator 3 and an evaporator 4 are all installed in the same horizontal tank body 1, so that the air pressure loss and the high-efficiency gas-water separation efficiency are solved, the gas quality for customers is improved, the process is optimized and upgraded, connecting pipes, elbows and separators are not needed, the production efficiency is improved, the manufacturing cost is reduced, and the purposes of improving the water removal efficiency, reducing the loss of the compressor and saving energy are achieved.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a horizontal trinity gas-water separation device which characterized in that: the horizontal tank is provided with a horizontal tank body (1), an exchanger (2), a gas-water separator (3) and an evaporator (4) are sequentially installed in the horizontal tank body (1) along the axis direction, a compressed air inlet (5) is formed in the top of the horizontal tank body (1), flange plates (6) are installed at two ends of the horizontal tank body (1), a compressed air outlet (7) communicated with the horizontal tank body (1) is installed on the flange plate (6) at one end, a refrigerant inlet (8) and a refrigerant outlet (9) are installed on the flange plate (6) at the other end, and a water outlet is formed in the bottom of the horizontal tank body (1).

2. The horizontal three-in-one gas-water separation device of claim 1, which is characterized in that: the exchanger (2) comprises a cylindrical exchanger body, exchanger partition plates (201) arranged on two sides of the exchanger body and exchanger guide vanes (202) uniformly arranged on the exchanger body at intervals, wherein the exchanger body is formed by combining a plurality of exchanger aluminum pipes (203).

3. The horizontal three-in-one gas-water separation device of claim 2, which is characterized in that: the exchanger flow deflector (202) is of an arc-shaped structure, and the radian of the exchanger flow deflector (202) is equal to the radian of one half of the circumferential direction of the exchanger body.

4. The horizontal three-in-one gas-water separation device of claim 3, which is characterized in that: of two adjacent exchanger guide vanes (202), one (202) is located at the bottom of the exchanger body and the other (202) is located at the top of the exchanger body.

5. The horizontal three-in-one gas-water separation device of claim 1, which is characterized in that: the compressed air inlet (5) is opposite to the exchanger (2) and close to the gas-water separator (3).

6. The horizontal three-in-one gas-water separation device of claim 1, which is characterized in that: the compressed air outlet (7) is positioned at one end far away from the evaporator (4).

7. The horizontal three-in-one gas-water separation device of claim 1, which is characterized in that: the refrigerant inlet (8) and the refrigerant outlet (9) are positioned at one end close to the evaporator (4).

8. The horizontal three-in-one gas-water separation device of claim 2, which is characterized in that: the water discharge openings comprise a first discharge opening (10) directed towards the exchanger body and a second discharge opening (11) directed towards the evaporator (4).

9. The horizontal three-in-one gas-water separation device of claim 8, which is characterized in that: the first water discharge port (10) and the second water discharge port (11) are symmetrically arranged at the bottom of the horizontal tank body (1).

10. The horizontal three-in-one gas-water separation device of claim 1, which is characterized in that: the bottom of the horizontal tank body (1) is provided with a fixed seat (12) used for supporting the horizontal tank body (1), the fixed seat (12) is of an L-shaped structure, a horizontal part (1201) of the fixed seat (12) is fixedly connected with a foundation, and a vertical part (1202) of the fixed seat (12) is provided with a concave arc (1203) which is in direct contact with the horizontal tank body (1) and is matched with the profile shape of the horizontal tank body (1).