CN217327353U - A lift-type tunnel steel arch support device - Google Patents
A lift-type tunnel steel arch support device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及隧道施工装置领域,尤其涉及一种升降式隧道钢拱架支撑装置。The utility model relates to the field of tunnel construction devices, in particular to a lift-type tunnel steel arch support device.
背景技术Background technique
目前来说,隧道进行初期支护用的钢拱架安装都是依靠施工人员用手、肩膀进行举升抬起操作,但是因为钢拱架非常重,而在隧道内部空间狭小,施工速度本就慢,钢拱架安装效率低下,施工人员的长时间顶立,不仅劳动强度大大增大,而且安装时相邻钢拱架的连接并非对准,容易造成钢拱架滑下,出现安全事故,在一些遇到软弱结构面的隧道,如断层、软弱夹层等,一般采用三台阶、预留环形核心土法等施工,而上台阶施工作业面实在狭小,无法采用大型机械设备进行作业,初支钢拱架安装时,需要人工升举,首先先大致定位钢拱架安装的位置,之后让大量工人抬起,然后不断进行微微调整,这样不仅精度不高,还容易加大劳动强度,针对现有问题,提出一种升降式隧道钢拱架支撑装置。At present, the installation of the steel arch for initial support of the tunnel relies on the construction workers to lift and lift with their hands and shoulders. However, because the steel arch is very heavy and the space inside the tunnel is small, the construction speed is inherently slow. Slow, low installation efficiency of steel arches, and long-term erection of construction personnel, not only the labor intensity is greatly increased, but also the connection of adjacent steel arches is not aligned during installation, which is easy to cause steel arches to slide down and cause safety accidents. In some tunnels that encounter weak structural surfaces, such as faults, weak interlayers, etc., generally three steps and the reserved annular core soil method are used for construction. However, the construction work surface of the upper steps is too narrow, and large-scale mechanical equipment cannot be used for operation. When the steel arch is installed, it needs to be lifted manually. First, roughly locate the installation position of the steel arch, and then let a large number of workers lift it up, and then continue to make slight adjustments. This is not only low in accuracy, but also easy to increase the labor intensity. There is a problem, and a lift-type tunnel steel arch support device is proposed.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在人工升举钢拱架存在安全隐患及安装精度不高的缺点,而提出的一种升降式隧道钢拱架支撑装置。The purpose of the utility model is to propose a lifting type tunnel steel arch support device in order to solve the shortcomings of the prior art that the artificial lifting steel arch has potential safety hazards and low installation accuracy.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
设计一种升降式隧道钢拱架支撑装置,包括基座,所述基座上固定安装有固定块,还包括:A lift-type tunnel steel arch support device is designed, which includes a base on which a fixing block is fixedly installed, and further includes:
升降杆,所述升降杆一端固定安装在所述基座下方两侧,所述升降杆另一端安装有稳定机构,所述稳定机构包括滑框、两个齿条、连接块、齿轮、第一转把手,所述滑框固定安装在所述升降杆另一端,两个所述齿条滑动安装在所述滑框内,所述连接块分别固定安装在所述齿条位于所述滑框外侧一端,所述齿轮转动安装在所述滑框内且与两侧的所述齿条啮合传动,所述第一转把手贯穿所述滑框与所述齿轮固定连接,所述连接块下方固定安装有尖锥。Lifting rod, one end of the lifting rod is fixedly installed on both sides under the base, the other end of the lifting rod is installed with a stabilization mechanism, the stabilization mechanism includes a sliding frame, two racks, a connecting block, a gear, a first Turning handle, the sliding frame is fixedly installed on the other end of the lifting rod, the two racks are slidably installed in the sliding frame, and the connecting blocks are respectively fixedly installed on the rack outside the sliding frame At one end, the gear is rotatably installed in the sliding frame and is engaged with the racks on both sides for transmission. The first turning handle is fixedly connected to the gear through the sliding frame, and is fixedly installed below the connecting block. Has a pointed cone.
优选的,还包括支撑机构,所述支撑机构包括举托杆、第一吸盘,所述举托杆贯穿所述基座及所述固定块且与所述基座及所述固定块螺纹连接,所述第一吸盘固定安装在所述举托杆下端。Preferably, it also includes a support mechanism, the support mechanism includes a lift rod and a first suction cup, the lift rod penetrates the base and the fixing block and is threadedly connected with the base and the fixing block, The first suction cup is fixedly mounted on the lower end of the support rod.
优选的,还包括夹持机构,所述夹持机构安装在所述固定块上,所述固定块内开设有滑槽,所述夹持机构包括转动基座、双向螺杆、两个滑块、放置架,所述转动基座对称固定安装在所述固定块上方两侧,所述双向螺杆转动安装在所述转动基座中间,两个所述滑块对称滑动安装在所述滑槽内且螺纹连接在所述双向螺杆上螺纹段,所述放置架固定安装在所述固定块上表面中间。Preferably, it also includes a clamping mechanism, the clamping mechanism is installed on the fixing block, and a chute is opened in the fixing block, and the clamping mechanism includes a rotating base, a two-way screw, two sliding blocks, A placing rack, the rotating base is symmetrically and fixedly installed on both sides above the fixed block, the two-way screw is rotatably installed in the middle of the rotating base, and the two sliding blocks are symmetrically slidably installed in the chute and The threaded section is connected to the upper thread section of the bidirectional screw rod, and the placing bracket is fixedly installed in the middle of the upper surface of the fixing block.
优选的,所述双向螺杆位于所述转动基座外侧一端固定安装有第二转把手,所述固定块远离所述第二转把手一侧内部安装有驱动电机,所述驱动电机输出轴与所述双向螺杆另一端传动连接。Preferably, a second turning handle is fixedly installed at one end of the two-way screw located on the outer side of the rotating base, and a driving motor is installed inside the side of the fixing block away from the second turning handle, and the output shaft of the driving motor is connected to the The other end of the two-way screw is connected with a drive.
优选的,还包括固定机构,所述固定机构安装在所述滑块上,所述固定机构包括驱动齿轮、转轴、竖板、限位件、传动齿轮、吸盘杆、第二吸盘,所述驱动齿轮分别转动安装在所述滑块内且与所述双向螺杆螺纹段螺纹连接,所述转轴固定安装在所述驱动齿轮上且转动贯穿所述滑块延伸至外侧,所述竖板分别固定安装在所述滑块上,所述限位件固定安装在所述竖板外侧,所述传动齿轮固定安装在所述转轴上且在所述限位件内转动,所述吸盘杆外壁开设有外螺纹,所述吸盘杆转动安装在所述限位件内且与所述传动齿轮传动连接,所述第二吸盘固定安装在所述吸盘杆内侧一端。Preferably, it also includes a fixing mechanism, the fixing mechanism is installed on the sliding block, and the fixing mechanism includes a driving gear, a rotating shaft, a vertical plate, a stopper, a transmission gear, a suction cup rod, and a second suction cup. The gears are respectively rotatably installed in the sliding block and are threadedly connected with the two-way screw thread segments, the rotating shaft is fixedly installed on the driving gear and rotates through the sliding block and extends to the outside, and the vertical plates are respectively fixedly installed On the slider, the limiting member is fixedly installed on the outer side of the vertical plate, the transmission gear is fixedly installed on the rotating shaft and rotates in the limiting member, and the outer wall of the suction cup rod is provided with an outer surface. thread, the suction cup rod is rotatably installed in the limiting member and is connected with the transmission gear, and the second suction cup is fixedly installed at one end of the inner side of the suction cup rod.
本实用新型提出的一种升降式隧道钢拱架支撑装置,有益效果在于:The lift-type tunnel steel arch support device proposed by the utility model has the following beneficial effects:
通过设置基座、固定块、升降杆、稳定机构,使得在钢拱架搭设时,使用该装置不仅能代替人工支撑钢拱架,也便于调节搭设高度,大大减轻人力支出负担,同时,无论面对软硬地面,使用该装置都能很好的与地面接触受力,从而确保装置及钢拱架稳定。By setting the base, the fixing block, the lifting rod and the stabilizing mechanism, when the steel arch is erected, the device can not only replace the manual support of the steel arch, but also facilitate the adjustment of the erection height, greatly reducing the burden of manpower expenditure. For soft and hard ground, the device can be well contacted with the ground to receive force, thus ensuring the stability of the device and the steel arch.
附图说明Description of drawings
图1为本实用新型提出的一种升降式隧道钢拱架支撑装置的主视结构示意图。FIG. 1 is a schematic view of the front structure of a lift-type tunnel steel arch support device proposed by the utility model.
图2为本实用新型提出的一种升降式隧道钢拱架支撑装置的侧视结构示意图。Fig. 2 is a schematic side view of the structure of a lift-type tunnel steel arch support device proposed by the utility model.
图3为本实用新型提出的一种升降式隧道钢拱架支撑装置的侧视剖面结构示意图。FIG. 3 is a schematic cross-sectional structural schematic diagram of a side view of a lift-type tunnel steel arch support device proposed by the utility model.
图4为本实用新型提出的一种升降式隧道钢拱架支撑装置的前视剖面结构示意图。FIG. 4 is a schematic diagram of the front cross-sectional structure of a lift-type tunnel steel arch support device proposed by the utility model.
图5为本实用新型提出的一种升降式隧道钢拱架支撑装置的仰视结构示意图。FIG. 5 is a schematic bottom view of a lift-type tunnel steel arch support device proposed by the utility model.
图6为本实用新型提出的一种升降式隧道钢拱架支撑装置的稳定机构结构示意图。6 is a schematic structural diagram of a stabilization mechanism of a lift-type tunnel steel arch support device proposed by the utility model.
图中:基座1、固定块2、滑槽21、升降杆3、稳定机构4、滑框41、齿条 42、连接块43、齿轮44、第一转把手45、尖锥46、支撑机构5、举托杆51、第一吸盘52、夹持机构6、转动基座61、双向螺杆62、滑块63、放置架64、第二转把手65、驱动电机66、固定机构7、驱动齿轮71、转轴72、竖板73、限位件74、传动齿轮75、吸盘杆76、第二吸盘77、辅助机构8、连接螺杆81、连接侧板82。In the figure:
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
实施例1Example 1
参照图1-6,一种升降式隧道钢拱架支撑装置,包括基座1,基座1上固定安装有固定块2,还包括:1-6, a lift-type tunnel steel arch support device includes a
升降杆3,升降杆3一端固定安装在基座1下方两侧,升降杆3另一端安装有稳定机构4,稳定机构4包括滑框41、两个齿条42、连接块43、齿轮44、第一转把手45,滑框41固定安装在升降杆3另一端,两个齿条42滑动安装在滑框41内,连接块43分别固定安装在齿条42位于滑框41外侧一端,齿轮44转动安装在滑框41内且与两侧的齿条42啮合传动,第一转把手45贯穿滑框41 与齿轮44固定连接,连接块43下方固定安装有尖锥46,使用时,先将装置竖立,根据地形及土壤情况转动第一转把手45及齿轮44,带动齿条42、连接块 43相向移动,从而调整相邻的尖锥46之间的距离,此时将尖锥46插入地面,进行稳定。
还包括支撑机构5,支撑机构5包括举托杆51、第一吸盘52,举托杆51贯穿基座1及固定块2且与基座1及固定块2螺纹连接,第一吸盘52固定安装在举托杆51下端,设置支撑机构5,使得在硬质较光滑地面搭设时,转动举托杆 51,使之下降,利用第一吸盘52吸附地面对装置进行限位,避免装置受外力滑动。Also includes a
还包括夹持机构6,夹持机构6安装在固定块2上,固定块2内开设有滑槽21,夹持机构6包括转动基座61、双向螺杆62、两个滑块63、放置架64,转动基座61对称固定安装在固定块2上方两侧,双向螺杆62转动安装在转动基座61中间,两个滑块63对称滑动安装在滑槽21内且螺纹连接在双向螺杆62 上螺纹段,放置架64固定安装在固定块2上表面中间,设置夹持机构6,可对钢拱架进行夹持固定,避免钢拱架滑脱导致安全事故,双向螺杆62位于转动基座61外侧一端固定安装有第二转把手65,固定块2远离第二转把手65一侧内部安装有驱动电机66,驱动电机66输出轴与双向螺杆62另一端传动连接,将钢拱架放置在放置架64上,转动双向螺杆62,使与其两侧螺纹段螺纹连接的滑块63相向移动,同时,由于滑块63在滑槽21内滑动,故可保持水平移动,设置第二转把手65、驱动电机66,不仅可以使用驱动电机66快速调节滑块63移动速度,同时可以在驱动电机66无电力供应时,人工手动转动第二转把手65 进行调节。It also includes a
通过设置基座1、固定块2、升降杆3、稳定机构4,使得在钢拱架搭设时,使用该装置不仅能代替人工支撑钢拱架,也便于调节搭设高度,大大减轻人力支出负担,同时,无论面对软硬地面,使用该装置都能很好的与地面接触受力,从而确保装置及钢拱架稳定。By setting the
实施例2Example 2
根据实施例1,实施例1中使得在钢拱架搭设时,使用该装置不仅能代替人工支撑钢拱架,也便于调节搭设高度,大大减轻人力支出负担,同时,无论面对软硬地面,使用该装置都能很好的与地面接触受力,从而确保装置及钢拱架稳定,然而,在对钢拱架进行夹持时,无法较好地进行固定,钢拱架容易滑脱,参照图1-6,作为本发明的另一优选实施例,在实施例1的基础上,还包括固定机构7。According to
固定机构7安装在滑块63上,固定机构7包括驱动齿轮71、转轴72、竖板73、限位件74、传动齿轮75、吸盘杆76、第二吸盘77,驱动齿轮71分别转动安装在滑块63内且与双向螺杆62螺纹段螺纹连接,转轴72固定安装在驱动齿轮71上且转动贯穿滑块63延伸至外侧,竖板73分别固定安装在滑块63上,限位件74固定安装在竖板73外侧,传动齿轮75固定安装在转轴72上且在限位件74内转动,吸盘杆76外壁开设有外螺纹,吸盘杆76转动安装在限位件74 内且与传动齿轮75传动连接,第二吸盘77固定安装在吸盘杆76内侧一端,当需要对钢拱架进行夹持固定时,通过双向螺杆62转动带动滑块63移动的同时,也带动驱动齿轮71、转轴72及传动齿轮75同步转动,使得带动两个吸盘杆76 相向滑动,进而将第二吸盘77吸附在钢拱架表面,避免滑脱。The
工作原理:使用时,先将装置竖立,根据地形及土壤情况转动第一转把手 45及齿轮44,带动齿条42、连接块43相向移动,从而调整相邻的尖锥46之间的距离,此时将尖锥46插入地面,进行稳定,在硬质较光滑地面搭设时,转动举托杆51,使之下降,利用第一吸盘52吸附地面对装置进行限位,避免装置受外力滑动,将钢拱架放置在放置架64上,转动双向螺杆62,使与其两侧螺纹段螺纹连接的滑块63相向移动,同时,由于滑块63在滑槽21内滑动,故可保持水平移动,设置第二转把手65、驱动电机66,不仅可以使用驱动电机66快速调节滑块63移动速度,同时可以在驱动电机66无电力供应时,人工手动转动第二转把手65进行调节,当需要对钢拱架进行夹持固定时,通过双向螺杆62 转动带动滑块63移动的同时,也带动驱动齿轮71、转轴72及传动齿轮75同步转动,使得带动两个吸盘杆76相向滑动,进而将第二吸盘77吸附在钢拱架表面,避免滑脱。Working principle: when using, first erect the device, turn the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116241284A (en) * | 2023-03-15 | 2023-06-09 | 山东庆宇路桥工程有限公司 | An arch installation device and installation method for tunnel construction |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116241284A (en) * | 2023-03-15 | 2023-06-09 | 山东庆宇路桥工程有限公司 | An arch installation device and installation method for tunnel construction |
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