CN217322190U - Automatic ingot turning device of vacuum suspension smelting furnace - Google Patents
Automatic ingot turning device of vacuum suspension smelting furnace Download PDFInfo
- Publication number
- CN217322190U CN217322190U CN202220966271.2U CN202220966271U CN217322190U CN 217322190 U CN217322190 U CN 217322190U CN 202220966271 U CN202220966271 U CN 202220966271U CN 217322190 U CN217322190 U CN 217322190U
- Authority
- CN
- China
- Prior art keywords
- ingot
- vacuum chamber
- crucible
- vacuum
- smelting furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model relates to a smelting furnace technical field discloses an automatic spindle device that turns over of vacuum suspension smelting furnace, including real empty room, still include: a vacuum chamber is arranged in the vacuum chamber, a fixed frame is arranged at one end in the vacuum chamber, a crucible is arranged on the fixed frame, an ejection mechanism is arranged on one side of the crucible and is used for ejecting a smelted alloy ingot out of the crucible, a moving mechanism is arranged in the vacuum chamber, an ingot turning mechanism is arranged on the moving mechanism, and a clamping mechanism is arranged on the ingot turning mechanism and is used for clamping the alloy ingot; in actual work, metal is smelted through the arranged crucible and the vacuum chamber, the smelted alloy ingot is ejected out of the crucible through the ejection mechanism, the alloy ingot ejected out of the crucible is clamped through the matching of the moving mechanism and the clamping mechanism, the alloy ingot is taken out of the crucible through the moving mechanism, the alloy ingot is turned over through the ingot turning mechanism, multiple smelting of the alloy ingot is achieved, automatic operation is conducted in the process, ingot turning efficiency is improved, and meanwhile operation dangerousness of operators is reduced.
Description
Technical Field
The utility model relates to a smelting furnace technical field specifically is an automatic ingot device that turns over of vacuum suspension smelting furnace.
Background
The smelting furnace is equipment for melting metal ingots and some waste metals, adding necessary alloy components, and smelting the metal ingots and the waste metals into required alloys through operations of slagging-off, refining and the like.
The vacuum suspension smelting equipment comprises a vacuum system, a cold crucible and a power supply system. Wherein the cold crucible and the power supply system (induction power supply) are the core of the technology. The cold crucible needs to be split, each split is made of red copper with an independent water cooling system, the shape of the inner cavity of the crucible determines the suspension effect of the melted materials, and the metal needs to be repeatedly melted when being melted, so that the melted metal needs to be turned over and then melted for many times, but the conventional operation of turning over the metal needs to be finished manually, time and labor are wasted, high temperature still exists on the surface of the cooled alloy ingot, and the manual ingot turning has certain danger.
Therefore, the automatic ingot tilting device of the vacuum suspension smelting furnace is provided by the technical personnel in the field so as to solve the problems in the background.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic ingot device that turns over of vacuum suspension smelting furnace to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an automatic ingot device that turns over of vacuum suspension smelting furnace, includes vacuum chamber, still includes: a vacuum chamber is arranged in the vacuum chamber, a fixed frame is arranged at one end in the vacuum chamber, a crucible is arranged on the fixed frame, an ejection mechanism is arranged on one side of the crucible and is used for ejecting a smelted alloy ingot out of the crucible, a moving mechanism is arranged in the vacuum chamber, an ingot turning mechanism is arranged on the moving mechanism, and a clamping mechanism is arranged on the ingot turning mechanism and is used for clamping the alloy ingot;
the ingot turning mechanism comprises symmetrically arranged side plates, rotating shafts are fixedly arranged at the far ends of the two side plates and are rotationally connected with a sliding frame, one of the rotating shafts is driven by a second motor arranged in the sliding frame, and the side plates are arranged at the two ends of each side plate;
the clamping mechanism comprises two clamping blocks which are symmetrically arranged, guide plates are arranged at two ends of each clamping block and connected with first air cylinders arranged on the side plates through buffering parts, and the guide plates are slidably connected with guide rods arranged between the two side plates.
In one aspect of this embodiment, the clamping blocks are arc-shaped, and two clamping blocks are provided with a plurality of bumps near the end surface.
As a further aspect of the present invention: the buffer piece comprises a movable plate arranged at the end part of the first air cylinder, a plurality of limiting rods are arranged on the movable plate in a sliding mode, one end of the movable plate, away from the limiting rods, is fixedly connected with a guide plate, a spring is sleeved on one side of each limiting rod, and the two ends of the spring are connected with the guide plate and the movable plate respectively.
As a further aspect of the present invention: the moving mechanism comprises fixing seats which are symmetrically distributed on the inner walls of two sides of the vacuum cavity, a fixing rod is arranged between the two fixing seats on one side of the vacuum cavity, a threaded rod is arranged between the two fixing seats on one side of the vacuum cavity relative fixing rod in a rotating mode, a sliding frame is arranged on the fixing rod in a sliding mode, a sliding frame is connected to the threaded rod in a threaded mode, and the threaded rod is driven by a first motor arranged on the fixing seats.
As a further aspect of the present invention: the ejection mechanism comprises a groove arranged on one side of the crucible, an ejection plate is arranged in the groove, and the ejection plate is connected with a second cylinder arranged at one end of the vacuum cavity.
As a further aspect of the present invention: the vacuum chamber is provided with a sealing cover and is connected with the bottom plate through a support.
Compared with the prior art, the beneficial effects of the utility model are that: in actual work, metal is smelted through the arranged crucible and the vacuum chamber, the smelted alloy ingot is ejected out of the crucible through the ejection mechanism, the alloy ingot ejected out of the crucible is clamped through the matching of the moving mechanism and the clamping mechanism, the alloy ingot is taken out of the crucible through the moving mechanism, the alloy ingot is turned over through the ingot turning mechanism, multiple smelting of the alloy ingot is achieved, the process is automatic operation, the ingot turning efficiency is improved, and meanwhile, the operation danger of operation workers is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an automatic ingot tilting device of a vacuum suspension smelting furnace.
Fig. 2 is a schematic structural diagram of an ingot tilting mechanism and a clamping mechanism in an automatic ingot tilting device of a vacuum suspension smelting furnace.
Fig. 3 is a schematic structural diagram of a buffer member in an automatic ingot tilting device of a vacuum suspension smelting furnace.
Fig. 4 is a schematic structural diagram of a side plate, a support plate and a guide rod in an automatic ingot tilting device of a vacuum suspension smelting furnace.
In the figure: 1. a vacuum chamber; 2. a support; 3. a base plate; 4. a sealing cover; 5. a vacuum chamber; 6. a fixed mount; 7. a crucible; 8. a fixed seat; 9. fixing the rod; 10. a chute; 11. a carriage; 12. a side plate; 13. a clamping block; 14. a support plate; 15. a threaded rod; 16. a first motor; 17. a guide bar; 18. a guide plate; 19. a first cylinder; 20. a movable plate; 21. a limiting rod; 22. a spring; 23. a rotating shaft; 24. a second motor; 25. a groove; 26. ejecting the plate; 27. a second cylinder; 28. and (4) a bump.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
The first embodiment is as follows: referring to fig. 1-4, an automatic ingot tilting device for a vacuum suspension melting furnace includes a vacuum chamber 1, and further includes: the vacuum chamber is characterized in that a vacuum chamber 5 is arranged in the vacuum chamber 1, a fixing frame 6 is arranged at one end in the vacuum chamber 5, a crucible 7 is arranged on the fixing frame 6, an ejection mechanism is arranged on one side of the crucible 7 and is used for ejecting a smelted alloy ingot out of the crucible 7, a moving mechanism is arranged in the vacuum chamber 1, an ingot overturning mechanism is arranged on the moving mechanism, and a clamping mechanism is arranged on the ingot overturning mechanism and is used for clamping the alloy ingot.
In one aspect of this embodiment, the vacuum chamber 1 is provided with a sealing cover 4, and the vacuum chamber 1 is connected to a base plate 3 through a support 2.
Specifically, metal is placed in the crucible 7, the vacuum chamber 5 is sealed by the seal cap 4, the vacuum chamber 5 is evacuated, and then melting of the metal in the crucible 7 is started.
In one aspect of this embodiment, the ejection mechanism includes a recess 25 disposed on one side of the crucible 7, an ejection plate 26 is disposed in the recess 25, and the ejection plate 26 is connected to a second cylinder 27 disposed at one end of the vacuum chamber 5.
Specifically, after the metal in the crucible 7 forms an alloy ingot, the second cylinder 27 is started, and the second cylinder 27 drives the ejector plate 26 to eject the alloy ingot out of the crucible 7.
In a case of this embodiment, the ingot tilting mechanism includes symmetrically disposed side plates 12, two rotation shafts 23 are fixedly disposed at the far ends of the side plates 12, the rotation shafts 23 are rotatably connected to the sliding rack 11, one of the rotation shafts 23 is driven by a second motor 24 disposed in the sliding rack 11, and the side plates 12 are disposed at the two ends of the side plates 12.
In one aspect of this embodiment, the clamping mechanism includes two symmetrically disposed clamping blocks 13, guide plates 18 are disposed at two ends of the clamping blocks 13, the guide plates 18 are connected to first cylinders 19 disposed on the side plates 12 through buffering members, and the guide plates 18 are slidably connected to guide rods 17 disposed between the two side plates 12.
In the embodiment, the clamping block 13 is arc-shaped, and two the clamping block 13 is provided with a plurality of bumps 28 near the end surface, and the bumps 28 make the clamping block 13 have a gap between the clamping block 13 and the alloy ingot when clamping the alloy ingot, so as to facilitate cooling and heat dissipation of the alloy ingot.
In one aspect of this embodiment, the moving mechanism includes the fixing bases 8 disposed on the inner walls of the two sides of the vacuum chamber 5, the fixing rod 9 is disposed between the two fixing bases 8 on one side of the vacuum chamber 5, the threaded rod 15 is rotatably disposed between the two fixing bases 8 on one side of the fixing rod 9, the sliding frame 11 is slidably disposed on the fixing rod 9, the threaded rod 15 is threadedly connected to the sliding frame 11, the threaded rod 15 is driven by the first motor 16 disposed on the fixing base 8, and the sliding frame 11 slides in the sliding grooves 10 disposed on the two sides of the vacuum chamber 5.
Specifically, the threaded rod 15 is driven to rotate by the first motor 16, the threaded rod 15 drives the sliding frame 11 to slide downwards along the sliding groove 10 until the two clamping blocks 13 move to two sides of the alloy ingot, the first air cylinder 19 is started, the first air cylinder 19 can drive the guide plate 18 to move along the guide rod 17, the clamping blocks 13 clamp the alloy ingot, the threaded rod 15 rotates to drive the clamping blocks 13 to move upwards until the alloy ingot is separated from the crucible 7, the second motor 24 is started at the moment, the second motor 24 drives the rotating shaft 23 to rotate, the alloy ingot can be turned over, then the alloy ingot is placed into the crucible 7 again through the moving mechanism to be remelted, the ingot turning process is fully automatic, the ingot turning efficiency is improved, and meanwhile, the operation risk of an operator is reduced.
Example two: this embodiment is a further improvement of the previous embodiment: in one aspect of this embodiment, the buffer includes a movable plate 20 disposed at an end of the first cylinder 19, a plurality of limiting rods 21 are slidably disposed on the movable plate 20, one end of the limiting rods 21 away from the movable plate 20 is fixedly connected to the guide plate 18, a spring 22 is sleeved on one side of the limiting rods 21, and two ends of the spring 22 are respectively connected to the guide plate 18 and the movable plate 20.
Specifically, when the first cylinder 19 extends to drive the guide plate 18 to move, and then drive the two clamping blocks 13 to approach each other to clamp the alloy ingot, through the arrangement of the arranged spring 22, the limiting rod 21 and the movable plate 20, a buffering effect can be provided when the clamping plates clamp the alloy ingot, so that the alloy ingot is prevented from being cracked due to over-tight clamping.
During actual work, metal is smelted through the arranged crucible 7 and the vacuum chamber 1, the smelted alloy ingot is ejected out of the crucible 7 through the ejection mechanism, the alloy ingot ejected out of the crucible 7 is clamped through the matching of the moving mechanism and the clamping mechanism, the alloy ingot is taken out of the crucible 7 through the moving mechanism, the alloy ingot is turned over through the ingot turning mechanism, multiple times of smelting of the alloy ingot are achieved, the process is automatic operation, the ingot turning efficiency is improved, and meanwhile, the operation danger of operators is reduced.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an automatic ingot device that turns over of vacuum suspension smelting furnace, includes real empty room, its characterized in that still includes:
a vacuum chamber is arranged in the vacuum chamber, a fixed frame is arranged at one end in the vacuum chamber, a crucible is arranged on the fixed frame, an ejection mechanism is arranged on one side of the crucible and is used for ejecting a smelted alloy ingot out of the crucible, a moving mechanism is arranged in the vacuum chamber, an ingot turning mechanism is arranged on the moving mechanism, and a clamping mechanism is arranged on the ingot turning mechanism and is used for clamping the alloy ingot;
the ingot turning mechanism comprises symmetrically arranged side plates, rotating shafts are fixedly arranged at the far ends of the two side plates and are rotationally connected with a sliding frame, one of the rotating shafts is driven by a second motor arranged in the sliding frame, and the side plates are arranged at the two ends of each side plate;
the clamping mechanism comprises two clamping blocks which are symmetrically arranged, guide plates are arranged at two ends of each clamping block and connected with first air cylinders arranged on the side plates through buffering parts, and the guide plates are slidably connected with guide rods arranged between the two side plates.
2. The automatic ingot tilting device of a vacuum suspension smelting furnace according to claim 1, wherein the clamping blocks are arc-shaped, and a plurality of convex blocks are arranged on the two clamping blocks near the end face.
3. The automatic ingot tilting device for the vacuum suspension smelting furnace according to claim 1, wherein the buffer member comprises a movable plate arranged at the end of the first cylinder, a plurality of limiting rods are slidably arranged on the movable plate, one ends of the limiting rods, far away from the movable plate, are fixedly connected with a guide plate, a spring is sleeved on one side of each limiting rod, and two ends of the spring are respectively connected with the guide plate and the movable plate.
4. The automatic ingot tilting device for the vacuum suspension smelting furnace as claimed in claim 1, wherein the moving mechanism comprises fixed seats symmetrically arranged on the inner walls of two sides of the vacuum chamber, a fixed rod is arranged between the two fixed seats on one side of the vacuum chamber, a threaded rod is rotatably arranged between the two fixed seats on the opposite side of the fixed rod of the vacuum chamber, a sliding frame is slidably arranged on the fixed rod, a sliding frame is connected to the threaded rod in a threaded manner, and the threaded rod is driven by a first motor arranged on the fixed seats.
5. The automatic ingot tilting device of the vacuum suspension smelting furnace as claimed in claim 4, wherein the ejection mechanism comprises a groove arranged at one side of the crucible, an ejection plate is arranged in the groove, and the ejection plate is connected with a second cylinder arranged at one end of the vacuum cavity.
6. The automatic ingot tilting device of a vacuum suspension smelting furnace according to claim 1, wherein the vacuum chamber is provided with a sealing cover and is connected with the bottom plate through a bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220966271.2U CN217322190U (en) | 2022-04-25 | 2022-04-25 | Automatic ingot turning device of vacuum suspension smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220966271.2U CN217322190U (en) | 2022-04-25 | 2022-04-25 | Automatic ingot turning device of vacuum suspension smelting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217322190U true CN217322190U (en) | 2022-08-30 |
Family
ID=82949814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220966271.2U Active CN217322190U (en) | 2022-04-25 | 2022-04-25 | Automatic ingot turning device of vacuum suspension smelting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217322190U (en) |
-
2022
- 2022-04-25 CN CN202220966271.2U patent/CN217322190U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2474301C (en) | Semi-solid molding method | |
| US5711363A (en) | Die casting of bulk-solidifying amorphous alloys | |
| US7299854B2 (en) | Semi-solid molding method | |
| US20110094705A1 (en) | Methods for centrifugally casting highly reactive titanium metals | |
| EP2067546A1 (en) | Systems for centrifugally casting highly reactive titanium metals | |
| US5332026A (en) | Production of copper die cast rotors for electric motors | |
| EP1292411B1 (en) | Production of on-demand semi-solid material for castings | |
| CN110744017B (en) | Casting device for nodular cast iron | |
| CN209223289U (en) | A kind of full-automatic ingot casting shrinkage cavity cutting equipment | |
| CN217322190U (en) | Automatic ingot turning device of vacuum suspension smelting furnace | |
| CN113145819B (en) | Heating casting device and method for casting large rotor iron core | |
| US6901991B2 (en) | Semi-solid molding apparatus and method | |
| CN100346910C (en) | Vacuum casting appts. | |
| CN112626360A (en) | Intelligent vacuum melting rapid hardening equipment and manufacturing method of rapid hardening alloy | |
| CN109822088B (en) | Large-scale high-temperature high-strength material vacuum precision casting equipment | |
| CN213179505U (en) | Automatic slag removal device for aluminum alloy smelting furnace | |
| CN210547998U (en) | Wedge type mold locking device and large-tonnage semi-solid metal die casting machine | |
| CN109797425B (en) | Clamping device of single crystal directional precision casting furnace and control method thereof | |
| CN209857637U (en) | Discharge device for smelting high-temperature liquid raw materials | |
| JP2004160507A (en) | Direct casting apparatus | |
| CN218532725U (en) | Special mould for aluminum bar production | |
| CN1397394A (en) | Laser smelting furnace with water cooled copper mould and method for smelting ingot | |
| CN217617612U (en) | Combined casting mold convenient to assemble | |
| CN117444188B (en) | Rotary mold filling device for metal piece casting | |
| CN213841734U (en) | Automatic ingot turning device of vacuum suspension smelting furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |