Multicomponent batching device for high-speed spinning and melting non-woven fabric production line
Technical Field
The invention relates to a multi-component batching device for a high-speed spinning and melting non-woven fabric production line.
Background
In the production line of the spun-melt non-woven fabric, including the main raw materials, a raw (auxiliary) material is called as a component, and a batching system is configured with a plurality of components according to the types of the added raw (auxiliary) materials. The general production line has at least two components, three components are commonly configured, four components can meet the production requirements of more complex products (such as whitening agents, color master batches, functional master batches or cooling master batches) and a small number of production lines are configured with five-component batching systems.
The multi-component batching system of the spinning and melting production line generally comprises a feeding device, a material storing device, a metering device, a material mixing device and the like. In the process formula, the proportioning of various materials is calculated according to the weight proportion, the measuring cup type metering and the screw type metering both indirectly adjust the adding proportion by metering the total volume of each material, and the phenomenon of large deviation of the proportioning caused by irregular change of the volume weight of the materials is easy to occur.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a multi-component batching device for a high-speed spinning-melting non-woven fabric production line.
In order to achieve the purpose, the invention adopts the following technical scheme: the multi-component batching device for the high-speed spinning and melting non-woven fabric production line comprises a feeding device, a weighing and metering device and a mixing device, wherein the feeding device is divided into a main material feeding device and a plurality of auxiliary material feeding devices, a main material conveying pipe is arranged in the main material feeding device, an auxiliary material conveying pipe is arranged in the auxiliary material feeding device, the main material conveying pipe and the auxiliary material conveying pipe are both connected with a material sucking device, the main material conveying pipe is also connected with a main material storing device, and main materials in the main material feeding device are conveyed to the main material storing device through the main material conveying pipe; the auxiliary material conveying pipe is also connected with an auxiliary material storage device, auxiliary materials in the auxiliary material feeding device are conveyed to the auxiliary material storage device through the auxiliary material conveying pipe, a discharge port at the lower end of the main material storage device is connected with a weighing metering device, a discharge port at the lower end of the auxiliary material storage device is connected with another weighing metering device, and discharge ports of weighing platforms of the weighing metering device and the another weighing metering device are connected to the material mixing device; the main material storage device is externally provided with a main material support frame, the main material support frame is provided with a first weight sensor for detecting the weight of the main material storage device in real time and obtaining the single weight change of the main material storage device, the auxiliary material storage device is externally provided with an auxiliary material support frame, the auxiliary material support frame is provided with a second weight sensor for detecting the weight of the auxiliary material storage device in real time and obtaining the single weight change of the auxiliary material storage device, one weighing and metering device and the other weighing and metering device are designed in the same way, a weighing platform is arranged in the weighing platform, the bottom of the weighing platform is provided with a third weight sensor, three side edges of the weighing platform are provided with side walls, the other side wall is provided with a discharge port of the weighing platform, a driving plate moving back and forth between the discharge port of the weighing platform and the corresponding side wall of the weighing platform is arranged at the upper end of the weighing platform, a discharge port at the lower end of the main material storage device is provided with a first valve for opening and closing, and a second valve for opening and closing is arranged at the discharge port at the lower end of the auxiliary material storage device, the first valve and the second valve are connected to the control center and are controlled to open and close by information transmitted by the first weight sensor, the second weight sensor and the third weight sensor.
Furthermore, the lower end face of the driving plate and the upper end face of the weighing platform are kept at most in a gap smaller than the minimum thickness of the material, and the end faces of the front side and the rear side of the driving plate are in sliding connection with the corresponding side walls of the weighing platform.
Furthermore, the drive plate is a pipe sleeve which is erected above the weighing platform through a rotating shaft and is provided with a plurality of bearing plates, the pipe sleeve rotates anticlockwise, 4 bearing plates which equally divide the outer wall of the circular pipe sleeve are arranged on the pipe sleeve, and the lowest position of the pipe sleeve is located at a discharge port of the weighing platform.
Furthermore, the included angle between the side wall and the bottom surface on the left side of the weighing platform is an arc surface which is one of four parts of the movement of the bearing plate, and the right side of the weighing platform is provided with a discharge port of the weighing platform.
Furthermore, a weighing compensation device and a third weighing sensor are arranged on the side wall of the front side of the weighing platform and connected and controlled; and the side wall at the rear side of the weighing platform is provided with a negative pressure suction device and a third weight sensor which are connected and controlled.
Furthermore, the rotating shaft is erected above the weighing platform through a support frame, a bearing is arranged between the rotating shaft and the support frame, the rotating shaft is connected with a motor, and the rotating shaft is driven by the motor to rotate anticlockwise at a constant speed.
Further, the third weight sensor is arranged on the bearing plate.
Furthermore, a third weight sensor is connected with the motor to drive the motor to work.
Further, the compounding device includes the compounding bucket, is equipped with the stirring rotation axis in the compounding bucket, and the outer wall of stirring rotation axis is equipped with stirring vane, and the compounding bucket lower extreme is equipped with the compounding discharge gate.
Furthermore, the upper end face of the driving plate is an included angle formed by a vertical wall on the left side and an inclined plane on the right side which is reduced from bottom to top.
The invention has the beneficial effects that: simple structure, the precision of weighing is high, and is quick, does not receive the material form change influence.
Drawings
Fig. 1 is a front view.
Fig. 2 is a side view.
Fig. 3 is a sectional view of the main ingredient storage device.
Fig. 4 is a sectional view of the auxiliary material stock device.
Fig. 5 is a cross-sectional view of a weigh scale device.
Fig. 6 is a cross-sectional view of another alternative weighing scale device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 6 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Embodiment 1 referring to fig. 1-6, a multi-component batching device for a high-speed spinning and melting non-woven fabric production line comprises a feeding device, a weighing and metering device 1 and a mixing device 4, wherein the feeding device is divided into a main material feeding device and a plurality of auxiliary material feeding devices, a main material conveying pipe 5 is arranged in the main material feeding device, an auxiliary material conveying pipe 6 is arranged in the auxiliary material feeding device, the main material conveying pipe and the auxiliary material conveying pipe are both connected with a material sucking device 7, the main material conveying pipe 5 is also connected with a main material storing device 8, and main materials in the main material feeding device 2 are conveyed to the main material storing device 8 through the main material conveying pipe 5; the auxiliary material conveying pipe 6 is also connected with an auxiliary material storage device 9, auxiliary materials in the auxiliary material feeding device 3 are conveyed to the auxiliary material storage device 9 through the auxiliary material conveying pipe 6, a discharge port at the lower end of the main material storage device is connected with one weighing and metering device 1, a discharge port at the lower end of the auxiliary material storage device is connected with the other weighing and metering device 1, and discharge ports of weighing platforms of one weighing and metering device and the other weighing and metering device are connected to the material mixing device 4; a main material support frame 10 is arranged outside the main material stock device, a first weight sensor 11 for detecting the weight of the main material stock device in real time and obtaining the single weight change of the main material stock device is arranged on the main material support frame, an auxiliary material support frame 12 is arranged outside the auxiliary material stock device, a second weight sensor 13 for detecting the weight of the auxiliary material stock device in real time and obtaining the single weight change of the auxiliary material stock device is arranged on the auxiliary material support frame, one weighing metering device and the other weighing metering device are designed in the same way, a weighing platform 14 is arranged inside the weighing platform, a third weight sensor 15 is arranged at the bottom of the weighing platform, side walls are arranged on three sides of the weighing platform, a discharging port 16 of the weighing platform is arranged on the other side wall, a driving plate 17 which moves back and forth between the discharging port of the weighing platform and the corresponding side wall of the weighing platform is arranged in the upper end of the weighing platform, a first valve 18 for opening and closing is arranged at the discharging port at the lower end of the main material stock device, and a discharge hole at the lower end of the auxiliary material storage device is provided with a second valve 19 for opening and closing, and the first valve and the second valve are connected to a control center and are controlled to be opened and closed by information transmitted by the first weight sensor, the second weight sensor and the third weight sensor.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line has the advantages that the lower end face of the driving plate and the upper end face of the weighing platform keep a gap at most smaller than the minimum thickness of materials, and the end faces of the front side and the rear side of the driving plate are in sliding connection with the corresponding side walls of the weighing platform.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line is characterized in that the driving plate is a pipe sleeve 20 which is erected above the weighing platform through a rotating shaft 21 and provided with a plurality of bearing plates, the pipe sleeve rotates anticlockwise, the pipe sleeve is provided with 4 bearing plates 22 which equally divide the outer wall of the circular pipe sleeve, and the lowest part of the pipe sleeve is positioned at a discharge port of the weighing platform.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line is characterized in that a corner between the side wall and the bottom surface on the left side of the weighing platform is a one-of-four arc surface 23 which is attached to the bearing plate to move, and the right side of the weighing platform is a discharge port of the weighing platform.
The side wall of the front side of the weighing platform is provided with a weighing compensation device and a third weight sensor which are connected and controlled; the side wall of the rear side of the weighing platform is provided with a negative pressure suction device and a third weight sensor 15 which are connected and controlled.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line is characterized in that a rotating shaft is erected above a weighing platform through a support frame, a bearing is arranged between the rotating shaft and the support frame, the rotating shaft is connected with a motor, and the rotating shaft is driven by the motor to rotate anticlockwise at a constant speed.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line and the third weight sensor 15 are arranged on the bearing plate.
The multi-component batching device for the high-speed spinning and melting non-woven fabric production line is characterized in that the third weight sensor is connected with the motor to drive the motor to work.
High-speed spin melts non-woven production line with multicomponent dosing unit, compounding device 4 includes the compounding bucket, is equipped with the stirring rotation axis in the compounding bucket, and the outer wall of stirring rotation axis is equipped with by compounding barrel head spiral shell rotary blade that rises, and the laminating of rotary blade external diameter compounding bucket inner wall, compounding bucket lower extreme are equipped with the compounding discharge gate.
The upper end face of the driving plate is an included angle formed by a vertical wall on the left side and an inclined plane on the right side which is reduced from bottom to top.
The first valve and the second valve are valves which are gradually closed along with the change of data of the first weight sensor and the second weight sensor, and are gradually closed until the variable quantity is the data of single batching, and the first weight sensor and the second weight sensor are reopened for discharging when the weighing data is O.
The motor stops working when the weighing quantity of the third weight sensor does not reach the data of single batching, and drives the rotating shaft to rotate 90 degrees when the weighing quantity of the third weight sensor reaches the data of the single batching, so that the single batching is conveyed into the mixing device.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.