CN217316769U

CN217316769U - Automatic suit equipment of gas coupling and gasket

Info

Publication number: CN217316769U
Application number: CN202221113376.XU
Authority: CN
Inventors: 黄磊; 许春涛; 金腾; 王宇宸; 吴岳顺
Original assignee: Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
Current assignee: Zhengjiang Changxing Heliang Intelligent Equipment Co Ltd
Priority date: 2022-05-09
Filing date: 2022-05-09
Publication date: 2022-08-30
Anticipated expiration: 2032-05-09

Abstract

The utility model discloses a gas pipe joint and gasket automatic sleeving equipment, which comprises a joint vibration disc, a gasket vibration disc, a fixed seat, a guide seat and a clamping device for clamping a pipe blank, wherein the joint vibration disc is provided with a joint discharging guide rail; two material control cylinders corresponding to the material control holes are arranged on the fixed seat, and material control rods capable of being inserted into the material control holes are connected to the material control cylinders; the guide seat is connected with a sliding seat, the sliding seat is provided with a longitudinal adjusting cylinder, the longitudinal adjusting cylinder is connected with a material receiving seat, the material receiving seat is provided with a gasket material receiving groove and a joint material receiving groove, the fixing seat is provided with a guide rod cylinder, the guide rod cylinder is connected with a guide rod, and the fixing seat is further provided with a material stirring mechanism. The utility model discloses can accomplish the assembly that connects and gasket automatically, degree of automation is high, has improved production efficiency.

Description

Automatic suit equipment of gas coupling and gasket

Technical Field

The utility model relates to a gas pipe processing technology field, in particular to automatic suit equipment of gas coupling and gasket.

Background

The existing gas pipe is shown in figure 1 and comprises a pipe body 1, a joint 2 and a gasket 2 are sleeved on the pipe body 1, and two ends of the pipe body are respectively processed by an extrusion forming process to form extrusion heads.

The existing gas pipe is processed in the following way: cutting and segmenting a whole raw material pipe to form a pipe body blank with a fixed length, processing one end of the pipe body blank to form an extrusion head through extrusion forming equipment, sleeving a joint 2 and a gasket 3 on the pipe body blank in a manual assembling mode, sleeving a nut and another gasket on the pipe body blank, performing extrusion processing on the other end of the pipe body blank through the extrusion forming equipment to form the extrusion head, and bending the pipe body blank into a required shape through pipe bending equipment.

During the production process of the gas pipe, the fitting 10 and the gasket 11 are mounted on the pipe body blank by means of manual assembly, which has the following disadvantages: 1. the manual assembly mode has low efficiency and higher labor cost; 2. when workers assemble joints and gaskets, the conditions of neglected loading, wrong sequential loading and the like are easy to occur, and the workpieces are reworked or scrapped.

Disclosure of Invention

The utility model aims at solving current gas pipe when production, connect and the gasket is installed on the body blank through the mode of manual assembly, and this kind of assembly mode inefficiency, cost of labor are higher, and appear neglected loading during the assembly easily, the order is adorned the wrong circumstances etc. leads to the work piece to rework or condemned problem, provides a gas pipe joint and the automatic suit equipment of gasket, can effectively solve above-mentioned problem.

The utility model aims at realizing through the following technical scheme: a gas pipe joint and gasket automatic sleeving device comprises a joint vibration disc, a gasket vibration disc, a fixed seat, a guide seat and a clamping device for clamping a pipe body blank, wherein a joint discharging guide rail is arranged on the joint vibration disc, a linear vibrator is arranged below the joint discharging guide rail, a gasket discharging guide rail is arranged on the gasket vibration disc, one end of the gasket discharging guide rail is connected with a gasket blanking block, a gasket groove is formed in the gasket blanking block, and two material control holes are formed in the gasket groove; two material control cylinders corresponding to the material control holes are arranged on the fixed seat, and material control rods capable of being inserted into the material control holes are connected to the material control cylinders; the guide seat is connected with a sliding seat in a sliding way, and a sliding driving device for driving the sliding seat to move is arranged on the guide seat; a longitudinal adjusting cylinder is arranged on the sliding seat, a material receiving seat is connected to the longitudinal adjusting cylinder, a gasket material receiving groove and a joint material receiving groove are arranged on the material receiving seat, and the material receiving seat can respectively receive a gasket and a joint from the end parts of a gasket material discharging block and a joint material guide rail; a guide rod cylinder is arranged on the fixing seat, a guide rod is connected to the guide rod cylinder, and the guide rod can connect the joint and the gasket in series and is in butt joint with one end of the pipe body blank; the fixed seat is also provided with a material poking mechanism for poking the joint and the gasket on the guide rod onto the pipe body blank.

Preferably, the guide seat is provided with two guide rods parallel to each other, and the sliding seat is slidably connected to the two guide rods.

Preferably, the sliding driving device comprises a screw rod rotatably connected to the guide seat and a screw rod motor connected with the screw rod, wherein the screw rod is parallel to the guide rod, a threaded hole matched with the screw rod is formed in the sliding seat, and the screw rod is in threaded connection with the threaded hole.

As preferred, the material shifting mechanism comprises a material shifting cylinder arranged on the fixed seat and a material shifting fork connected to the material shifting cylinder, and the material shifting fork can move axially along the guide rod under the driving of the material shifting cylinder and can shift the gasket and the joint to the pipe body blank.

Preferably, the gasket groove penetrates through the upper side and the lower side of the gasket blanking block, and the upper end of the gasket groove is connected with the end part of the gasket discharging guide rail.

Preferably, the gasket groove has a groove width equal to the diameter of the gasket.

Preferably, the guide rod has the same outer diameter as the pipe body blank.

Preferably, the gasket receiving groove and the joint receiving groove are arranged on the same horizontal axis.

Preferably, the front end of the kick-out fork is C-shaped.

The utility model has the advantages that: the utility model can automatically complete the assembly process of the joint and the gasket, has high automation degree, reduces the labor cost and improves the production efficiency; because the assembly of joint and gasket is accomplished by equipment automation, when improving assembly efficiency, compare traditional manual assembly mode, neglected loading, the wrong circumstances such as order dress have obtained effectual control, greatly reduced the condition emergence of work piece reworking or scrapping.

Drawings

Fig. 1 is a schematic structural view of a conventional gas pipe.

Fig. 2 is a schematic structural diagram of one direction of the present invention.

Fig. 3 is a schematic structural view in another direction of the present invention.

Fig. 4 is an enlarged view of a portion a in fig. 2.

Fig. 5 is an enlarged view of a portion B in fig. 3.

Fig. 6 is a schematic structural view of a gasket blanking block.

Fig. 7 is a schematic view of the butt joint of the pipe blank and the guide rod.

In the figure: 1. the pipe comprises a pipe body, 2, joints, 3, gaskets, 4, a pipe body blank, 5, a joint vibration disc, 6, a gasket vibration disc, 7, a guide seat, 8, a sliding seat, 9, a longitudinal adjusting cylinder, 10, a material receiving seat, 11, a clamping cylinder, 12, a clamping block, 13, a gasket discharging guide rail, 14, a fixed seat, 15, a joint discharging guide rail, 16, a linear vibrator, 17, a guide rod cylinder, 18, a screw rod, 19, a guide rod, 20, a gasket discharging block, 21, a material control cylinder, 22, a material control rod, 23, a guide rod, 24 and a material shifting fork.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.

It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.

It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.

As shown in fig. 2-7, the present invention includes a joint vibration plate 5, a gasket vibration plate 6, a fixing seat 14, a guide seat 7, and a clamping device for clamping the pipe blank 4. The joint vibration disc 5 is provided with a joint discharge guide rail 15, and a linear vibrator 16 is arranged below the joint discharge guide rail 15. The joint vibration disc 5 is internally provided with a joint 10, the joint 10 moves along a joint discharging guide rail 15 under the vibration action of a linear vibrator 16 after coming out of the joint vibration disc 5 and discharges materials from one end of the joint discharging guide rail 15, and when the linear vibrator 16 is started, the joint 10 moves on the joint discharging guide rail 15 under the vibration action and realizes the discharging from one end of the joint discharging guide rail 15; when the linear vibrator 16 is turned off, the vibration disappears, and the joint 10 stops moving on the joint discharging guide 15 and stops discharging. In this embodiment, the linear vibrator 16 is a conventional one.

Clamping device is including pressing from both sides the material seat and setting up die clamping cylinder 11 on pressing from both sides the material seat, and wherein die clamping cylinder is double-end cylinder, and die clamping cylinder's both ends are connected with clamp splice 12 respectively, through 11 drive two clamp splice 12 round trip movements of die clamping cylinder to the realization is to the clamp of body blank 4 or unclamp.

And a gasket discharging guide rail 13 is arranged on the gasket vibrating disk 6, wherein the gasket 11 is arranged on the gasket vibrating disk 6, and the gasket 11 enters the gasket discharging guide rail 13 after coming out of the gasket vibrating disk 6. One end of the gasket discharging guide rail 13 is connected with a gasket blanking block 20, a gasket groove is arranged on the gasket blanking block 20, the gasket groove penetrates through the upper side and the lower side of the gasket blanking block 20, the upper end of the gasket groove is connected with the end part of the gasket discharging guide rail 13, and a gasket in the gasket discharging guide rail 13 can enter the gasket groove; the gasket groove is provided with a material control hole, the fixed seat 14 is provided with a material control cylinder 21 corresponding to the material control hole, and the material control cylinder 21 is connected with a material control rod 22 capable of being inserted into the material control hole. In this scheme, first accuse material hole all is equipped with two with accuse material cylinder, and two accuse material holes set up and just accuse material hole link up gasket blanking piece 20 front and back both sides about being. Furthermore, the width of the gasket groove is just the diameter of one gasket 11, the gasket 11 enters the gasket groove, and the gaskets 11 are arranged in a straight line. The discharging control of the gasket 11 is realized through the material control cylinder 21 and the material control rod 22. When the gasket blanking block 20 is not discharged, the material control rod 22 positioned above passes through the second material control hole and is inserted into the second gasket 11 at the lowest part in the gasket groove, the material control rod 22 positioned below is inserted into the material control hole and blocks the gasket 11 at the lowest part in the gasket groove, a gasket is arranged between the two material control rods 22, and the gasket 11 is not inserted by any material control rod 22; when the gaskets are discharged, the material control rod 22 at the lower part is pulled out, the gasket 11 positioned at the lowest part is discharged from the lower end of the gasket groove, then the material control rod 22 is inserted back to the original position, then the material control rod 22 positioned at the upper part is pulled out, all the gaskets in the gasket groove integrally descend by the height of one gasket outer diameter at the moment, and finally the material control rod 22 at the upper part is inserted back to the second gasket 11 at the lowest part in the gasket groove again; through the mode, the gaskets 11 can be blanked one by one.

A sliding seat 8 is connected on the guide seat 7 in a sliding manner, and a sliding driving device for driving the sliding seat 8 to move is arranged on the guide seat 7. Specifically, the guide base 7 is provided with a guide rod 19, and the sliding base 8 is slidably connected to the guide rod 19 and can slide along the guide rod 19. The sliding driving device comprises a screw rod 18 rotationally connected to the guide seat 7 and a screw rod motor connected with the screw rod 18, wherein the screw rod 18 is parallel to the guide rod 19, a threaded hole matched with the screw rod 18 is formed in the sliding seat 8, and the screw rod 18 is in threaded connection with the threaded hole. The screw rod motor drives the screw rod 18 to rotate, and the sliding seat 8 is driven to move back and forth by the rotation of the screw rod 18.

Be equipped with vertical adjusting cylinder 9 on the sliding seat 8, be connected with on the vertical adjusting cylinder 9 and connect material seat 10, connect to be equipped with the gasket on the material seat 10 and connect the silo with the joint, the gasket connects the silo and connects the silo to set up on same horizontal axis, connects the material seat to connect respectively from gasket lower material piece 20 and the tip that connects the guide rail to get gasket 11 and joint 10. The material receiving seat 10 can move back and forth under the end of the joint material guide rail 15 and the gasket material discharging block 20 by the sliding of the sliding seat 8. The upper end of the gasket receiving groove is open, and the groove width of the gasket receiving groove is slightly larger than the thickness of one gasket 11; and one side of the joint material receiving groove is opened and is butted with the end part of the joint material guide rail 15. The material receiving process of the device is as follows: when the material receiving seat 10 moves to the position below the gasket blanking block 20, the gasket receiving groove on the material receiving seat 10 is aligned to the lower end of the gasket groove on the gasket blanking block 20, then the vertical height of the material receiving seat 10 is adjusted through the longitudinal adjusting cylinder 9, so that the gasket groove is butted with the bottom of the gasket receiving groove on the material receiving seat 10, then one gasket 11 in the gasket blanking block 20 falls into the gasket receiving groove on the material receiving seat 10 in the gasket blanking mode mentioned above, at the moment, the material receiving of the gasket is completed, and then the joint material receiving is performed; the material receiving seat 10 moves to the end position of the joint material guide rail 15, the side face of a joint material receiving groove on the material receiving seat 10 is in butt joint with the port of the joint material guide rail 15, then the linear vibrator 16 is started, the joint is discharged from the end part of the joint material guide rail 15 through vibration, the joint enters the joint material receiving groove on the material receiving seat 10 after coming out from the end part of the joint material guide rail 15, then the linear vibrator 16 stops vibrating, and the material receiving seat 10 completes material receiving on the gasket 11 and the joint 10.

The fixed seat 14 is further provided with a guide rod cylinder 18 and a material poking cylinder, the guide rod cylinder 18 is connected with a guide rod 23, and after the pipe body blank 4 is clamped by the clamping device, the guide rod 23 and the pipe body blank are located on the same axis. Guide rods 23 enable the coupling 10 and the spacer 11 to be strung together and butt against one end of the tube blank 4. The fixed seat 14 is also provided with a material shifting mechanism for shifting the joint 10 and the gasket 11 on the guide rod 23 onto the pipe body blank 4. After the receiving seat 10 finishes receiving the gasket 11 and the joint 10, the receiving seat 10 moves to the front of the guide rod 23, then the guide rod 23 is translated to be in butt joint with the pipe blank 4 clamped on the clamping device, in the process, the guide rod 23 simultaneously penetrates through the gasket 11 and the joint 10 on the receiving seat 10, so that the gasket 11 and the joint 10 are simultaneously connected onto the guide rod 23 in series, then the receiving seat 10 is moved away, and the joint 10 and the gasket 11 on the guide rod 23 are pulled from the guide rod 23 onto the pipe blank 4 through the material pulling mechanism.

Specifically, the material shifting mechanism comprises a material shifting cylinder and a material shifting fork 24 connected to the material shifting cylinder, and the material shifting fork 24 can move along the axial direction of the guide rod 23 under the driving of the material shifting cylinder and shift the gasket 11 and the joint 10 onto the pipe body blank 4. In this scheme, the front end of the kick-off fork 24 is in a C shape.

Preferably, one end of the guide rod 23 facing the clamping device is provided with a butt joint, and the outer diameter of the guide rod 23 is the same as the outer diameter of the pipe blank 4, when the guide rod 23 is butted with the pipe blank 4, the butt joint on the guide rod 23 is inserted into one end of the pipe blank 4, so that the pipe blank and the pipe blank are accurately butted, the butt joint position has no height drop, and the joint 10 and the gasket 11 can be smoothly shifted onto the pipe blank 4.

The invention can automatically complete the assembly process of the joint and the gasket, has high automation degree, reduces the labor cost and improves the production efficiency; because the assembly of joint and gasket is accomplished by equipment automation, when improving assembly efficiency, compare traditional manual assembly mode, neglected loading, the wrong circumstances such as order dress have obtained effectual control, greatly reduced the condition emergence of work piece reworking or scrapping.

The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims

1. The automatic sleeving equipment for the gas pipe joint and the gasket is characterized by comprising a joint vibrating disc (5), a gasket vibrating disc (6), a fixing seat (14), a guide seat (7) and a clamping device for clamping a pipe body blank (4), wherein a joint discharging guide rail (15) is arranged on the joint vibrating disc (5), a linear vibrator (16) is arranged below the joint discharging guide rail (15), a gasket discharging guide rail (13) is arranged on the gasket vibrating disc (6), one end of the gasket discharging guide rail (13) is connected with a gasket discharging block (20), a gasket groove is formed in the gasket discharging block (20), and two material control holes are formed in the gasket groove; two material control cylinders (21) corresponding to the material control holes are arranged on the fixed seat (14), and material control rods (22) capable of being inserted into the material control holes are connected to the material control cylinders (21); the guide seat (7) is connected with a sliding seat (8) in a sliding way, and the guide seat (7) is provided with a sliding driving device for driving the sliding seat (8) to move; a longitudinal adjusting cylinder (9) is arranged on the sliding seat (8), a material receiving seat (10) is connected to the longitudinal adjusting cylinder (9), a gasket material receiving groove and a joint material receiving groove are formed in the material receiving seat (10), and the material receiving seat (10) can respectively receive and take the gasket (3) and the joint (2) from the end parts of a gasket material discharging block (20) and a joint material discharging guide rail (15); a guide rod cylinder (17) is arranged on the fixed seat (14), a guide rod (23) is connected to the guide rod cylinder (17), and the guide rod (23) can connect the joint (2) and the gasket (3) in series and is in butt joint with one end of the pipe body blank (4); the fixed seat (14) is also provided with a material poking mechanism for poking the joint (2) and the gasket (3) on the guide rod (23) onto the pipe body blank (4).

2. The automatic sleeving equipment for the gas pipe joint and the gasket as claimed in claim 1, wherein the guide seat (7) is provided with two guide rods (19) which are parallel to each other, and the sliding seat (8) is slidably connected with the two guide rods (19).

3. The automatic sleeving equipment for the gas pipe joint and the gasket as claimed in claim 2, wherein the sliding driving device comprises a screw rod (18) rotatably connected to the guide seat (7) and a screw rod motor connected with the screw rod (18), wherein the screw rod (18) is parallel to the guide rod (19), the sliding seat (8) is provided with a threaded hole matched with the screw rod (18), and the screw rod (18) is in threaded connection with the threaded hole.

4. The automatic sleeving equipment for the gas pipe joint and the gasket as claimed in claim 1, wherein the material shifting mechanism comprises a material shifting cylinder arranged on the fixed seat and a material shifting fork (24) connected to the material shifting cylinder, and the material shifting fork (24) can move along the axial direction of the guide rod (23) under the driving of the material shifting cylinder and shift the gasket (3) and the joint (2) onto the pipe body blank (4).

5. The automatic sleeving equipment for the gas pipe joint and the gasket as claimed in any one of claims 1 to 4, wherein a gasket groove penetrates through upper and lower sides of the gasket discharging block (20), and the upper end of the gasket groove is connected with the end of the gasket discharging guide rail (13).

6. The automatic gas pipe joint and gasket sleeving device according to claim 5, wherein the width of the gasket groove is the same as the diameter of the gasket (3).

7. Automatic gas pipe joint and gasket sleeving device according to claim 1, characterised in that the guide rods (23) have the same external diameter as the external diameter of the pipe body blank (4).

8. The automatic gas pipe joint and gasket sleeving apparatus according to any one of claims 1 to 4, wherein the gasket receiving groove and the joint receiving groove are arranged on the same horizontal axis.

9. The automatic sleeving equipment for the gas pipe joint and the gasket as claimed in any one of claims 1 to 4, wherein the front end of the shifting fork (24) is C-shaped.