CN217289353U - A kind of high-alumina ceramic ball production defective product separation device - Google Patents
A kind of high-alumina ceramic ball production defective product separation device Download PDFInfo
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Abstract
本实用新型属于高铝瓷球生产领域,尤其是一种高铝瓷球生产用次品分离装置,针对现有的技术中存在实际使用时,需要手动逐一抓取高铝瓷球并翻转才能分辨出高铝瓷球的外表是否合格,大大影响了工作效率的问题,现提出如下方案,其包括支撑架、检测装置、输送带、高铝瓷球与电机,所述检测装置固定连接在支撑架的内壁,所述输送带与支撑架相适配,输送带的顶部固定连接有控制箱,所述控制箱的内壁滑动连接有高铝瓷球,通过电机与控制机构和检测装置的配合,实现了自动化对高铝瓷球的外表进行检测,并将合格品与次品分离的效果,相对于传统手动检测,大大提高了工作效率,且操作简单使用方便,具有良好的实用性与方便性。
The utility model belongs to the field of high-aluminum ceramic ball production, in particular to a defective product separating device for the production of high-alumina ceramic balls. For the actual use in the prior art, the high-alumina ceramic balls need to be manually grabbed one by one and turned over to distinguish them. Whether the appearance of the high-aluminum ceramic balls is qualified greatly affects the work efficiency. The following scheme is now proposed, which includes a support frame, a detection device, a conveyor belt, a high-aluminum ceramic ball and a motor, and the detection device is fixedly connected to the support frame. The inner wall of the conveyor belt is adapted to the support frame, the top of the conveyor belt is fixedly connected with a control box, and the inner wall of the control box is slidably connected with high-aluminum ceramic balls. Compared with the traditional manual detection, the work efficiency is greatly improved, and the operation is simple and convenient to use, and has good practicability and convenience.
Description
技术领域technical field
本实用新型涉及高铝瓷球生产技术领域,尤其涉及一种高铝瓷球生产用次品分离装置。The utility model relates to the technical field of high-aluminum ceramic ball production, in particular to a defective product separation device for the production of high-alumina ceramic balls.
背景技术Background technique
现有技术中的高铝瓷球生产用次品分离装置,通常使用计算机视觉技术对高铝瓷球的外表进行检测,在实际使用时,需要手动逐一抓取高铝瓷球并翻转才能分辨出高铝瓷球的外表是否合格,大大影响了工作效率,所以我们提出一种高铝瓷球生产用次品分离装置,用于解决上述提出的问题。In the prior art high-alumina ceramic ball production defective separation device, the appearance of high-alumina ceramic balls is usually detected by computer vision technology. Whether the appearance of the high-alumina ceramic ball is qualified or not greatly affects the work efficiency, so we propose a defective separation device for the production of high-alumina ceramic balls to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在实际使用时,需要手动逐一抓取高铝瓷球并翻转才能分辨出高铝瓷球的外表是否合格,大大影响了工作效率的缺点,而提出的一种高铝瓷球生产用次品分离装置。The purpose of the utility model is to solve the problem in the prior art that when the high-aluminum ceramic balls are actually used, it is necessary to manually grab the high-aluminum ceramic balls one by one and turn them over to distinguish whether the appearance of the high-aluminum ceramic balls is qualified, which greatly affects the work efficiency. A high-alumina ceramic ball production defective separation device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种高铝瓷球生产用次品分离装置,包括支撑架、检测装置、输送带、高铝瓷球与电机,所述检测装置固定连接在支撑架的内壁,所述输送带与支撑架相适配,输送带的顶部固定连接有控制箱,所述控制箱的内壁滑动连接有高铝瓷球,且检测装置与高铝瓷球相适配,控制箱的内壁转动连接有转动辊与支撑辊,且转动辊与支撑辊和高铝瓷球相适配,所述电机固定连接在控制箱的内壁,所述电机输出轴的前侧固定连接有齿轮,所述齿轮的前侧与传动轮的前侧均固定连接有传动轮,所述传动轮的外壁套设有传动带,控制箱的内壁设有控制机构。A defective product separation device for high-aluminum ceramic ball production, comprising a support frame, a detection device, a conveyor belt, a high-aluminum ceramic ball and a motor, the detection device is fixedly connected to the inner wall of the support frame, and the conveyor belt is connected to the support frame. The top of the conveyor belt is fixedly connected with a control box, the inner wall of the control box is slidably connected with high-alumina ceramic balls, and the detection device is adapted to the high-aluminum ceramic balls, and the inner wall of the control box is rotatably connected with a rotating roller and a support The motor is fixedly connected to the inner wall of the control box, the front side of the output shaft of the motor is fixedly connected with a gear, and the front side of the gear is connected to the transmission wheel The front side of the control box is fixedly connected with a transmission wheel, the outer wall of the transmission wheel is sleeved with a transmission belt, and the inner wall of the control box is provided with a control mechanism.
优选的,所述控制机构包括齿条、固定板、连接杆、升降块、固定块、带动杆、滑块、支撑杆与支撑座,所述齿条滑动连接在控制箱的底部内壁,且齿轮与齿条相啮合,所述固定板固定连接在齿条的右侧,所述连接杆转动连接在齿条的前侧,所述升降块滑动连接在控制箱的内壁,且升降块的前侧与连接杆的后侧转动连接,所述固定块固定连接在升降块的前侧,所述滑块滑动连接在控制箱的内壁,所述带动杆转动连接在滑块的底部,且带动杆的右侧与固定块的左侧转动连接,所述支撑杆转动连接在滑块的顶部,所述支撑座转动连接在控制箱的内壁,且支撑座为中空结构。Preferably, the control mechanism includes a rack, a fixing plate, a connecting rod, a lifting block, a fixing block, a driving rod, a slider, a supporting rod and a supporting seat, the rack is slidably connected to the bottom inner wall of the control box, and the gear Engaged with the rack, the fixing plate is fixedly connected to the right side of the rack, the connecting rod is rotatably connected to the front side of the rack, the lifting block is slidably connected to the inner wall of the control box, and the front side of the lifting block It is rotatably connected to the rear side of the connecting rod, the fixing block is fixedly connected to the front side of the lifting block, the sliding block is slidably connected to the inner wall of the control box, the driving rod is rotatably connected to the bottom of the sliding block, and the The right side is rotatably connected to the left side of the fixing block, the support rod is rotatably connected to the top of the slider, the support seat is rotatably connected to the inner wall of the control box, and the support seat is a hollow structure.
进一步的,通过控制机构,起到了方便带动支撑座旋转,便于使高铝瓷球的次品与合格品分离的作用。Further, through the control mechanism, it is convenient to drive the support seat to rotate, and it is convenient to separate the defective and qualified high-aluminum ceramic balls.
优选的,所述控制箱的内壁固定连接有复位弹簧,所述固定板的右侧与复位弹簧的左侧固定连接。Preferably, a return spring is fixedly connected to the inner wall of the control box, and the right side of the fixing plate is fixedly connected to the left side of the return spring.
进一步的,利用复位弹簧的弹力,方便固定板复位。Further, the elastic force of the reset spring is used to facilitate the reset of the fixed plate.
优选的,所述控制箱的内壁滑动连接有限制板,所述固定板的后侧与限制板的前侧固定连接。Preferably, a restricting plate is slidably connected to the inner wall of the control box, and the rear side of the fixing plate is fixedly connected to the front side of the restricting plate.
进一步的,通过限制板与固定板的配合,方便带动限制板移动,使高铝瓷球分离的作用。Further, through the cooperation of the restricting plate and the fixing plate, it is convenient to drive the restricting plate to move and separate the high-alumina ceramic balls.
优选的,所述控制箱的内壁对称设有滑槽,且滑槽的数量为两个,所述滑块的前后两侧均固定连接有连接块,位于同一侧的连接块与位于同一侧的滑槽的内壁滑动连接。Preferably, the inner wall of the control box is symmetrically provided with sliding grooves, and the number of the sliding grooves is two, the front and rear sides of the sliding block are fixedly connected with connecting blocks, and the connecting blocks located on the same side are connected to the same side. The inner wall of the chute is slidably connected.
进一步的,通过滑槽与连接块的配合,方便限制滑块,使滑块稳定移动。Further, through the cooperation between the chute and the connecting block, the sliding block is conveniently restricted, so that the sliding block can move stably.
优选的,所述支撑座的内壁滑动连接有控制块,所述支撑杆的顶部与控制块的底部转动连接。Preferably, a control block is slidably connected to the inner wall of the support base, and the top of the support rod is rotatably connected to the bottom of the control block.
进一步的,通过控制块与支撑杆的配合,当支撑杆移动时方便带动支撑座旋转。Further, through the cooperation between the control block and the support rod, it is convenient to drive the support base to rotate when the support rod moves.
有益效果:通过控制电机的输出轴反向旋转并带动齿轮与传动轮旋转,此时传动带移动并拉动上方的传动轮,通过上方的传动轮带动转动辊旋转,通过转动辊旋转带动高铝瓷球旋转,通过检测装置对高铝瓷球的外表进行检测,实现了对高铝瓷球的外表进行检测的效果;Beneficial effect: The output shaft of the motor is controlled to rotate in the reverse direction and drive the gear and the transmission wheel to rotate. At this time, the transmission belt moves and pulls the upper transmission wheel, and the upper transmission wheel drives the rotating roller to rotate, and the high-aluminum ceramic ball is driven by the rotation of the rotating roller. Rotation, the appearance of the high-alumina ceramic ball is detected by the detection device, and the effect of detecting the appearance of the high-alumina ceramic ball is realized;
通过控制电机的输出轴正转,此时齿轮带动齿条左移,固定板跟随移动并带动限制板,同时齿条拉动连接杆使升降块与固定块移动并拉动带动杆使滑块右移,通过滑块推动支撑杆使支撑座旋转,此时高铝瓷球失去限制板的限制,在支撑座的推动下滑出控制箱,实现了将次品高铝瓷球与合格品分离的效果,具有良好的实用性与方便性;By controlling the output shaft of the motor to rotate forward, the gear drives the rack to the left, the fixed plate moves with it and drives the limit plate, and the rack pulls the connecting rod to move the lifting block and the fixed block, and pulls the driving rod to move the slider to the right. The support base is rotated by pushing the support rod through the slider. At this time, the high-alumina ceramic ball loses the restriction of the limit plate and slides out of the control box under the push of the support base, realizing the effect of separating the defective high-alumina ceramic ball from the qualified product. Good practicability and convenience;
通过电机与控制机构和检测装置的配合,实现了自动化对高铝瓷球的外表进行检测,并将合格品与次品分离的效果,相对于传统手动检测,大大提高了工作效率,且操作简单使用方便,具有良好的实用性与方便性。Through the cooperation of the motor, the control mechanism and the detection device, the automatic detection of the appearance of the high-alumina ceramic ball is realized, and the effect of separating the qualified products from the defective products is greatly improved compared with the traditional manual detection, and the operation is simple. It is easy to use and has good practicability and convenience.
附图说明Description of drawings
图1为本实用新型提出的一种高铝瓷球生产用次品分离装置的主视的结构示意图;Fig. 1 is the structural representation of the front view of a kind of high-alumina ceramic ball production defective separation device proposed by the utility model;
图2为本实用新型提出的一种高铝瓷球生产用次品分离装置的控制箱的主视的结构示意图;Fig. 2 is the structural schematic diagram of the front view of the control box of a kind of high-alumina ceramic ball production defective separation device proposed by the utility model;
图3为本实用新型提出的一种高铝瓷球生产用次品分离装置的控制箱的俯视的结构示意图;Fig. 3 is a top-view structural schematic diagram of a control box of a defective separation device for high-alumina ceramic ball production proposed by the utility model;
图4为本实用新型提出的一种高铝瓷球生产用次品分离装置的固定板与限制板的三维图;4 is a three-dimensional view of a fixed plate and a limiting plate of a defective separation device for the production of high-alumina ceramic balls proposed by the utility model;
图5为本实用新型提出的一种高铝瓷球生产用次品分离装置的支撑座的三维图;5 is a three-dimensional view of a support seat of a defective product separating device for high-alumina ceramic ball production proposed by the utility model;
图6为本实用新型提出的一种高铝瓷球生产用次品分离装置的支撑架与检测装置的三维图。FIG. 6 is a three-dimensional view of a support frame and a detection device of a defective product separating device for high-alumina ceramic ball production proposed by the utility model.
图中:1、支撑架;2、检测装置;3、输送带;4、控制箱;5、高铝瓷球;6、电机;7、齿轮;8、传动轮;9、传动带;10、转动辊;11、支撑辊;12、齿条;13、固定板;14、限制板;15、连接杆;16、复位弹簧;17、升降块;18、固定块;19、带动杆;20、滑块;21、支撑杆;22、支撑座。In the figure: 1. Support frame; 2. Detection device; 3. Conveyor belt; 4. Control box; 5. High aluminum ceramic ball; 6. Motor; 7. Gear; 8. Transmission wheel; 9. Transmission belt; 10. Rotation Roller; 11. Supporting roller; 12. Rack; 13. Fixed plate; 14. Limiting plate; 15. Connecting rod; 16. Return spring; 17. Lifting block; 18. Fixed block; 19. Driving rod; 20. Slider block; 21, support rod; 22, support seat.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
实施例一Example 1
参照图1-6,一种高铝瓷球生产用次品分离装置,包括支撑架1、检测装置2、输送带3、高铝瓷球5与电机6,检测装置2通过焊接固定连接在支撑架1的内壁,输送带3与支撑架1相适配,输送带3的顶部通过焊接固定连接有控制箱4,通过输送带3,起到了方便带动控制箱4移动的作用,控制箱4的内壁滑动连接有高铝瓷球5,且检测装置2与高铝瓷球5相适配,通过检测装置2,起到了方便对高铝瓷球5进行检测的作用,控制箱4的内壁通过转轴转动连接有转动辊10与支撑辊11,且转动辊10与支撑辊11和高铝瓷球5相适配,通过支撑辊11,起到了方便支撑高铝瓷球5,方便高铝瓷球5旋转的作用,通过转动辊10,起到了方便带动高铝瓷球5旋转的作用,电机6通过焊接固定连接在控制箱4的内壁,电机6输出轴的前侧通过焊接固定连接有齿轮7,齿轮7的前侧与传动轮8的前侧均通过焊接固定连接有传动轮8,传动轮8的外壁套设有传动带9,通过电机6与齿轮7和传动轮8的配合,起到了电机6输出轴旋转的同时方便带动齿轮7与传动轮8旋转,并通过传动轮8带动传动带9移动使转动辊10旋转的作用,控制箱4的内壁设有控制机构;Referring to Figures 1-6, a device for separating defective products for high-alumina ceramic ball production includes a
控制机构包括齿条12、固定板13、连接杆15、升降块17、固定块18、带动杆19、滑块20、支撑杆21与支撑座22,齿条12滑动连接在控制箱4的底部内壁,且齿轮7与齿条12相啮合,固定板13通过焊接固定连接在齿条12的右侧,通过齿轮7与齿条12的配合,起到了齿轮7旋转的同时方便带动齿条12与固定板13移动的作用,连接杆15通过转轴转动连接在齿条12的前侧,升降块17滑动连接在控制箱4的内壁,且升降块17的前侧与连接杆15的后侧通过转轴转动连接,固定块18通过焊接固定连接在升降块17的前侧,通过齿条12,起到了齿条12移动的同时方便拉动连接杆15使升降块17与固定块18移动的作用,滑块20滑动连接在控制箱4的内壁,带动杆19通过转轴转动连接在滑块20的底部,且带动杆19的右侧与固定块18的左侧通过转轴转动连接,通过固定块18移动,起到了方便拉动带动杆19使滑块20移动的作用,支撑杆21通过转轴转动连接在滑块20的顶部,支撑座22通过转轴转动连接在控制箱4的内壁,且支撑座22为中空结构,通过控制机构,起到了方便带动支撑座22旋转,便于使高铝瓷球5的次品与合格品分离的作用,控制箱4的内壁通过焊接固定连接有复位弹簧16,固定板13的右侧与复位弹簧16的左侧通过焊接固定连接,利用复位弹簧16的弹力,方便固定板13复位,控制箱4的内壁滑动连接有限制板14,固定板13的后侧与限制板14的前侧通过焊接固定连接,通过限制板14与固定板13的配合,方便带动限制板14移动,使高铝瓷球5分离的作用,控制箱4的内壁对称设有滑槽,且滑槽的数量为两个,滑块20的前后两侧均通过焊接固定连接有连接块,位于同一侧的连接块与位于同一侧的滑槽的内壁滑动连接,通过滑槽与连接块的配合,方便限制滑块20,使滑块20稳定移动,支撑座22的内壁滑动连接有控制块,支撑杆21的顶部与控制块的底部通过转轴转动连接,通过控制块与支撑杆21的配合,当支撑杆21移动时方便带动支撑座22旋转。The control mechanism includes a
实施例二
本实施例与实施例1的区别在于:连接杆15与升降块17可以替换为齿轮与齿条,通过齿轮旋转带动齿条下移比连接杆15拉动升降块17更加便捷,但是齿条的占用空间较大,相对于连接杆15与升降块17存在一定的局限性,所以本文使用连接杆15与升降块17。The difference between this embodiment and
本实用新型中,在实际使用时,输送带3上可设有多个控制箱4,将高铝瓷球5放在转动辊10与支撑辊11之间,通过输送带3使控制箱4移动到检测装置2的正下方,此时启动电机6,控制电机6的输出轴反向旋转并带动齿轮7与传动轮8旋转,此时传动带9移动并拉动上方的传动轮8,通过上方的传动轮8带动转动辊10旋转,通过转动辊10旋转带动高铝瓷球5旋转,通过检测装置2对高铝瓷球5的外表进行检测,如果合格就控制输送带3移动,对下一个高铝瓷球5进行检测,如果不合格,此时停止电机6,并控制电机6的输出轴正转,此时齿轮7带动齿条12左移,固定板13跟随移动并带动限制板14,同时齿条12拉动连接杆15使升降块17下移,固定块18跟随移动并拉动带动杆19使滑块20右移,通过滑块20移动的同时推动支撑杆21使支撑座22旋转,此时高铝瓷球5失去限制板14的限制,在支撑座22的推动下滑出控制箱4,实现了将次品高铝瓷球5与合格品分离的效果,具有良好的实用性与方便性。In the present utility model, in actual use, a plurality of
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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