CN217278722U - Running state detection device for double-tower dryer of motor train unit - Google Patents

Running state detection device for double-tower dryer of motor train unit Download PDF

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Publication number
CN217278722U
CN217278722U CN202220934434.9U CN202220934434U CN217278722U CN 217278722 U CN217278722 U CN 217278722U CN 202220934434 U CN202220934434 U CN 202220934434U CN 217278722 U CN217278722 U CN 217278722U
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double
tower
chip microcomputer
single chip
dryer
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孟子诤
田金刚
黄磊
温元尊
宋健
崔文利
王冠乔
郑秋丽
米全斌
杨海锋
郑洪强
王梓存
杨霄
苑福健
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National Railway Printing Co ltd
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Harbin Guotie Technology Group Co ltd
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Abstract

A running state detection device for a double-tower dryer of a motor train unit belongs to the technical field of motor train unit equipment state monitoring. The utility model discloses to adopting artifical means to detect two tower desicators running state at present, the unsafe problem of testing result. The method comprises the following steps: the single chip microcomputer judges the power-on state according to the operation signal transmitted by the detection interface of the double-tower dryer and sends a pressure detection control signal to the pressure switch detection interface; the single chip microcomputer judges the working state of the double towers according to the double-tower pressure signals transmitted by the pressure switch detection interface to obtain the judgment result of the working state of the double towers; sending an alarm signal to the buzzer according to the abnormal information in the judgment result; the reset signal output end of the reset switch is connected with the reset signal input end of the single chip microcomputer, and the reset signal output end of the single chip microcomputer is connected with the reset signal input end of the buzzer. The utility model is used for two tower desicators running state detect.

Description

Running state detection device for double-tower dryer of motor train unit
Technical Field
The utility model relates to a EMUs double tower desicator running state detection device belongs to EMUs equipment state monitoring technical field.
Background
In the prior art, the detection of the operation state of the double-tower dryer is basically finished in a motor train section overhaul warehouse. It needs professional maintainer to press close to two tower dryers, judges whether the drying tower switches normally through the sound of hearing.
Due to the large interference noise of the overhaul environment and the narrow operation space, the overhaul personnel are very difficult to operate; and the detection result is influenced by artificial subjective factors, the accuracy is low, and the operation with faults of the double-tower dryer is easy to cause.
SUMMERY OF THE UTILITY MODEL
Detect double-tower dryer running state, the unsafe problem of testing result to adopting artifical means at present, the utility model provides a EMUs double-tower dryer running state detection device.
The utility model relates to a running state detection device for a double-tower dryer of a motor train unit, which comprises a singlechip, a detection interface of the double-tower dryer, a pressure switch detection interface, a reset switch and a buzzer,
the input end of the detection interface of the double-tower dryer is connected with the output end of a power supply of the double-tower dryer, and the output end of the detection interface of the double-tower dryer is connected with the operation signal input end of the single chip microcomputer; the single chip microcomputer judges the power-on state of the double-tower drier according to the input running signal and sends a pressure detection control signal to the pressure switch detection interface according to the power-on judgment result of the double-tower drier;
the detection signal input end of the pressure switch detection interface is connected with the double-tower pressure signal output end, and the double-tower pressure signals comprise an A-tower pressure signal and a B-tower pressure signal; the detection signal output end of the pressure switch detection interface is connected with the double-tower pressure signal input end of the single chip microcomputer; the single chip microcomputer judges the working state of the double towers according to the input double-tower pressure signal to obtain a judgment result of the working state of the double towers; sending an alarm signal to a buzzer according to the abnormal information in the judgment result;
the reset signal output end of the reset switch is connected with the reset signal input end of the single chip microcomputer, and the reset signal output end of the single chip microcomputer is connected with the reset signal input end of the buzzer.
According to the utility model discloses a EMUs double tower dryer running state detection device, preset double tower pressure signal warning trouble table in the singlechip, through the double tower pressure signal with the input and the contrast of double tower pressure signal warning trouble table, obtain double tower operating condition decision result.
According to the utility model discloses a EMUs double tower dryer running state detection device still includes the pilot lamp, and the singlechip is according to double tower operating condition judgement result output display control signal to pilot lamp.
According to the utility model discloses a EMUs double tower dryer running state detection device still includes the 4G module, and the singlechip transmits the double tower operating condition decision result to monitor terminal through the 4G module.
According to the utility model discloses a EMUs double tower dryer running state detection device, the power supply of singlechip is DC24V power.
According to the utility model discloses a EMUs double tower desicator running state detection device, detection device has aluminum alloy shell.
The utility model has the advantages that: the utility model discloses a signal acquisition port samples double tower desicator running state, and the reunion singlechip realizes the monitoring to the double tower operating mode, and its signal identification's the degree of accuracy is high, has avoided artifical mode subjective factor to influence the judged result. Meanwhile, when the judgment result confirms that the double-tower works abnormally, the abnormal working condition can be alarmed on line, so that the fault can be found timely, the fault can be solved timely, and the normal operation of the double-tower dryer can be guaranteed.
Drawings
FIG. 1 is a structural block diagram of the device for detecting the running state of the double-tower dryer of the motor train unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but the present invention is not limited thereto.
First embodiment, as shown in fig. 1, the utility model provides a running state detection device for a double-tower dryer of a motor train unit, which comprises a single chip microcomputer 1, a double-tower dryer detection interface 2, a pressure switch detection interface 3, a reset switch 4 and a buzzer 5,
the input end of the double-tower dryer detection interface 2 is connected with the power supply output end of the double-tower dryer, and the output end of the double-tower dryer detection interface 2 is connected with the operation signal input end of the single chip microcomputer 1; the single chip microcomputer 1 judges the power-on state of the double-tower drier according to the input running signal, and sends a pressure detection control signal to the pressure switch detection interface 3 according to the judgment result of the power-on of the double-tower drier; when the single chip microcomputer 1 judges that the current double-tower dryer enters the power-on running state according to the input running signal, the pressure switch detection interface 3 is controlled to start collecting double-tower pressure signals;
the detection signal input end of the pressure switch detection interface 3 is connected with the double-tower pressure signal output end, and the double-tower pressure signal comprises a tower pressure signal A and a tower pressure signal B; the detection signal output end of the pressure switch detection interface 3 is connected with the double-tower pressure signal input end of the single chip microcomputer 1; the single chip microcomputer 1 judges the working state of the double towers according to the input double-tower pressure signals to obtain the judgment result of the working state of the double towers; sending an alarm signal to the buzzer 5 according to the abnormal information in the judgment result;
the reset signal output end of the reset switch 4 is connected with the reset signal input end of the singlechip 1, and the reset signal output end of the singlechip 1 is connected with the reset signal input end of the buzzer 5.
The buzzer 5 can adopt a 24V power supply flashing buzzer. The reset switch 4 is used for releasing the current alarm state and can send out a control signal manually. The reset switch can be set to cancel alarm information after long pressing for 5 seconds, and the equipment is reset. The reset switch can adopt an M12 self-recovery metal button of a waterproof grade IP 65.
The single chip microcomputer 1 can adopt a 32-bit microcontroller of an STM32-M3 based on an ARM Cortex-M kernel. The double-tower dryer detection interface 2 and the pressure switch detection interface 3 can detect external input signals in a signal isolation mode.
Further, a double-tower pressure signal alarm fault meter is preset in the single chip microcomputer 1, and a double-tower working state judgment result is obtained by comparing the input double-tower pressure signal with the double-tower pressure signal alarm fault meter.
The double-tower pressure signal alarm fault table is shown in table 1:
TABLE 1
Figure BDA0003607914770000031
Remarking: in the table, 0 indicates that the pressure switch of the corresponding column is not operated, and 1 indicates that the pressure switch of the corresponding column is operated.
It is known from experience that the columns a and B of the double column dryer are switched every 2 minutes, so 2 minutes is a cycle. When the single chip microcomputer 1 judges the double-tower pressure signal, whether action exists every 2 minutes is used as a judgment basis.
Interpretation of table 1: because the towers A and B work alternately, one tower is in a working state and the other tower is in a non-working state under the normal operation state. The pressure switch corresponding to 1 in the table is actuated, namely the corresponding tower is in a working state.
If the tower A does not work and the tower B does work in the adjacent previous period, the tower A should work and the tower B should not work after the adjacent next period is alternated, namely the tower A is changed from 01 to 10 and the corresponding double towers normally run; when changing from 01 to 00, it indicates that the A tower has a fault first, and does not change when the 1 state should be changed; on the premise that the tower A does not take over the work, the corresponding tower B can normally continue to work, and at the moment, the tower B also enters a non-working state, so that the fault of the double towers is judged; when the state is changed from 1 to 01, the A tower is in failure, and the A tower is not changed, and the state is changed to 1, and the B tower continues to work, so that the A tower is determined to be in failure, and the B tower is determined to be normal.
The determination of tower a operating and tower B not operating in the previous cycle is similar to that described above.
Still further, as shown in fig. 1, the present embodiment further includes an indicator light 6, and the single chip microcomputer 1 outputs a display control signal to the indicator light 6 according to the determination result of the double-tower operating state.
The indicator light 6 may include a tower indicator light a and a tower indicator light B, and may be set to indicate that the working state is normal with the green second flashing state respectively, and indicate a certain drying tower fault under the normally-on state.
Still further, as shown in fig. 1, the present embodiment further includes a 4G module 7, and the single chip microcomputer 1 transmits the result of determining the operating state of the double towers to the monitoring terminal through the 4G module 7.
The problem that the worker cannot timely receive information at a far end can be solved by transmitting the judgment result of the working state of the double towers through the 4G module 7. 4G module 7 accessible high in the clouds server transmits to monitor terminal, and monitor terminal can be for handing intelligent terminal. And the 4G module 7, the cloud server and the monitoring terminal are in signal communication through 4G.
As an example, the nominal power supply of the single chip microcomputer 1 is a DC24V power supply; as the storage battery of the motor train unit can be used for supplying power, and the voltage range of the storage battery is large, the power supply voltage can be designed to be 9-36V. In order to prevent the damage of the detection device from influencing the storage battery of the motor train unit, the power supply can adopt an isolation design.
As an example, the detection device of the present embodiment has an aluminum alloy housing.
In this embodiment, pilot lamp 6, reset switch 4 and two tower desicators power supply's button can set up on aluminum alloy housing's panel, and the convenience is to operating condition's observation and power supply and reset operation. The aluminum alloy housing may have dimensions of 160 x 100 x 60 mm.
The panel can be also provided with a power lamp which is in a red normally-on state and in a power-off state otherwise.
Because there are equipment such as air compressor machine and generating set in detection device's the installation space, electromagnetic interference is higher, for the security equipment normal operation, needs to select the metal casing that possesses characteristics such as waterproof, anticorrosion, anti-interference to metal surface anodization forms class faraday cage structure, reduces operational environment radiation interference. And the waterproof grade of the shell is more than or equal to IP 54.
The utility model discloses a work flow:
1) initializing the detection device after the detection device is powered on;
2) whether an alarm is triggered after the last power failure is self-detected, if the alarm is generated, the buzzer continuously alarms, and the alarm is eliminated by waiting for the operation of a reset key;
3) if the self-detection is not triggered by an alarm after the last power failure, entering a normal detection flow;
4) when the double-tower dryer work detection interface detects a double-tower dryer running signal, the detection equipment starts to continuously detect the switch level state;
5) if the level state does not have the fault phenomenon in the fault table every 2 minutes, indicating that the double-tower drying equipment starts to normally operate;
6) after the double-tower drying equipment starts to operate, if the level state of the pressure switch is not detected in the current period, comparing an alarm fault meter, and triggering a buzzer to alarm;
7) the single chip microcomputer records and stores the alarm information at the moment and transmits the alarm data to the cloud server through the 4G module. Meanwhile, the buzzer continuously gives an alarm until the reset key is pressed down, and the detection equipment is reset (alarm information cannot be eliminated when power is off).
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.

Claims (6)

1. A running state detection device for a double-tower dryer of a motor train unit is characterized by comprising a single chip microcomputer (1), a double-tower dryer detection interface (2), a pressure switch detection interface (3), a reset switch (4) and a buzzer (5),
the input end of the double-tower dryer detection interface (2) is connected with the power supply output end of the double-tower dryer, and the output end of the double-tower dryer detection interface (2) is connected with the operation signal input end of the single chip microcomputer (1); the single chip microcomputer (1) judges the power-on state of the double-tower dryer according to the input operation signal and sends a pressure detection control signal to the pressure switch detection interface (3) according to the judgment result of the power-on of the double-tower dryer;
the detection signal input end of the pressure switch detection interface (3) is connected with the double-tower pressure signal output end, and the double-tower pressure signal comprises an A-tower pressure signal and a B-tower pressure signal; the detection signal output end of the pressure switch detection interface (3) is connected with the double-tower pressure signal input end of the single chip microcomputer (1); the single chip microcomputer (1) judges the working state of the double towers according to the input double-tower pressure signal to obtain a judgment result of the working state of the double towers; and sending an alarm signal to the buzzer (5) according to the abnormal information in the judgment result;
the reset signal output end of the reset switch (4) is connected with the reset signal input end of the singlechip (1), and the reset signal output end of the singlechip (1) is connected with the reset signal input end of the buzzer (5).
2. The device for detecting the running state of the double-tower dryer of the motor train unit according to claim 1, wherein a double-tower pressure signal alarm fault table is preset in the single chip microcomputer (1), and a double-tower working state judgment result is obtained by comparing an input double-tower pressure signal with the double-tower pressure signal alarm fault table.
3. The running state detection device of the double-tower dryer of the motor train unit according to claim 2, characterized by further comprising an indicator lamp (6), wherein the single chip microcomputer (1) outputs a display control signal to the indicator lamp (6) according to the judgment result of the working state of the double towers.
4. The running state detection device for the double-tower dryer of the motor train unit according to claim 2 or 3, characterized by further comprising a 4G module (7), wherein the single chip microcomputer (1) transmits the judgment result of the double-tower working state to a monitoring terminal through the 4G module (7).
5. The running state detection device for the double-tower dryer of the motor train unit according to claim 1,
the power supply of the single chip microcomputer (1) is a DC24V power supply.
6. The running state detection device for the double-tower dryer of the motor train unit according to claim 1,
the detection device is provided with an aluminum alloy shell.
CN202220934434.9U 2022-04-21 2022-04-21 Running state detection device for double-tower dryer of motor train unit Active CN217278722U (en)

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CN202220934434.9U CN217278722U (en) 2022-04-21 2022-04-21 Running state detection device for double-tower dryer of motor train unit

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Effective date of registration: 20230330

Address after: No. 8 Huanke Middle Road, Tongzhou Garden Jinqiao Science and Technology Industrial Base, Zhongguancun Science and Technology Park, Tongzhou District, Beijing, 101102

Patentee after: National Railway Printing Co.,Ltd.

Address before: 150000 building 35-2, high tech Industrial Development Zone, Nangang District, Harbin City, Heilongjiang Province

Patentee before: Harbin guotie Technology Group Co.,Ltd.

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