CN217275662U

CN217275662U - Self-cleaning type overhead condenser

Info

Publication number: CN217275662U
Application number: CN202220552874.8U
Authority: CN
Inventors: 马宁; 宋远; 徐煜; 刘建涛
Original assignee: Hebei Eisende Chemical Co ltd
Current assignee: Hebei Eisende Chemical Co ltd
Priority date: 2022-03-14
Filing date: 2022-03-14
Publication date: 2022-08-23
Anticipated expiration: 2032-03-14

Abstract

The utility model relates to the technical field of condensers, in particular to a self-cleaning tower top condenser, which comprises a tower body, a cleaning mechanism, a filter box, a water collecting tank and a cooling mechanism; the tower body is divided into an air inlet cavity, a cooling cavity and an air outlet cavity by two sealing plates which are sequentially and transversely arranged from top to bottom in the tower body, the air inlet cavity is communicated with the air outlet cavity through a connecting pipe, and the cooling cavity is provided with a water inlet and a water outlet; the cleaning mechanism is arranged in the cooling cavity and used for cleaning the outer wall of the connecting pipe; a filter plate is transversely arranged in the filter box, a water outlet is communicated with an inner cavity of the filter box above the filter plate, and an impurity cleaning mechanism is arranged above the filter plate; the water collecting tank is communicated with the inner cavity of the filter tank below the filter plate through a first pipeline and is communicated with the water inlet through a second pipeline; the cooling mechanism is arranged in the water collecting tank and used for accelerating water cooling in the water collecting tank. The utility model has the advantages of save the water resource to and high cooling efficiency to water.

Description

Self-cleaning type tower top condenser

Technical Field

The utility model relates to a condenser technical field specifically is a self-cleaning type top of tower condenser.

Background

At present, generally adopt shell and tube type fixed plate condenser in chemical production, this condenser is by the chamber of admitting air that distributes from top to bottom in proper order, cooling chamber and play gas cavity are constituteed, it is linked together the intercommunication through a plurality of connecting pipes to admit air between chamber and the play gas cavity to admit air, high temperature gas passes through the air inlet and gets into in the chamber of admitting air, cool off during the connecting pipe in the cooling chamber, discharge through the gas vent after the cooling is accomplished, and deposit the cooling water in the cooling chamber, in long-term use, some impurity often can be adhered to on the connecting pipe, these impurity can influence cooling water and high temperature gas's heat exchange, and the cooling efficiency is reduced.

Among the prior art, after accomplishing the connecting pipe is clean, need with the water discharge tower body for the impurity of discharge water, comparatively waste water resource, simultaneously when the internal water of tower heaies up the back, need cool off water, current cooling device is longer to the time of water-cooling, and cooling efficiency is low.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a self-cleaning type top of tower condenser aims at solving waste water resource and the problem that the cooling efficiency to water is low among the prior art.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a self-cleaning overhead condenser comprising:

the tower body is divided into an air inlet cavity, a cooling cavity and an air outlet cavity by two sealing plates which are sequentially and transversely arranged from top to bottom in the tower body, the air inlet cavity is communicated with the air outlet cavity through a plurality of vertically arranged connecting pipes, an air inlet is formed in the air inlet cavity, an air outlet is formed in the air outlet cavity, and a water inlet and a water outlet are formed in the cooling cavity;

the cleaning mechanism is arranged in the cooling cavity and used for cleaning the outer wall of the connecting pipe;

the filter box is internally and transversely provided with a filter plate, the water outlet is communicated with the inner cavity of the filter box above the filter plate, and an impurity cleaning mechanism is arranged above the filter plate;

the water collecting tank is communicated with the inner cavity of the filter tank below the filter plate through a first pipeline and is communicated with the water inlet through a second pipeline;

and the cooling mechanism is arranged in the water collecting tank and is used for accelerating the water cooling in the water collecting tank.

The utility model discloses a further improvement lies in, clean mechanism includes:

the first screw rod and the connecting pipe are arranged in the cooling cavity in parallel, and two ends of the first screw rod are respectively connected with rotating shafts at two ends of the cooling cavity;

the first driving motor is arranged on the tower body, and the output end of the first driving motor penetrates through the air inlet cavity and the cooling cavity and then is connected with the first screw rod;

the cleaning disc is arranged in the cooling cavity and is in threaded connection with the first screw, a plurality of through holes corresponding to the connecting pipes are formed in the cleaning disc, a cleaning pad is arranged on the inner circumferential surface of each through hole, and each cleaning pad is in contact connection with the corresponding connecting pipe.

The utility model discloses a further improvement lies in, the cleaning pad is the rubber material.

The utility model discloses a further improvement lies in, impurity clearance mechanism includes:

the cleaning plate is vertically arranged on the filter plate in a sliding way;

the second screw is rotatably arranged on the filter box and is in threaded connection with the cleaning plate;

and a second chain wheel arranged at the output end of the second driving motor is connected with a first chain wheel arranged on the second screw rod through a chain.

The utility model discloses a further improvement lies in, the one end of rose box is provided with the impurity groove, the opening in impurity groove with the upper surface parallel and level of filter, be provided with sealing door on the impurity groove.

The utility model discloses a further improvement lies in, cooling body includes:

the first end of the first stirring roller is connected with and penetrates through the rotating shaft of the water collecting tank, and a plurality of first stirring paddles are arranged on the first stirring roller;

the first end of the second stirring roller is sleeved on the first stirring roller, and a plurality of second stirring paddles are arranged on the second stirring roller;

and the output end of the third driving motor is connected with the first end of the second stirring roller and drives the first stirring roller to rotate through the connecting component.

The utility model discloses a further improvement lies in, coupling assembling includes:

the first gear is arranged at the first end of the second stirring roller;

and the second gear is arranged at the first end of the first stirring roller and is meshed with the first gear through a gear set, and when the first gear rotates, the second gear rotates in the opposite direction.

The utility model discloses a further improvement lies in, the gear train includes header tank one side is provided with the support, be provided with rotatable connecting axle on the support, the both ends of connecting axle all are provided with third gear, one of them third gear with first gear meshes mutually, be provided with rotatable fourth gear on the header tank, fourth gear respectively with another the third gear second gear meshes mutually.

The utility model discloses a further improvement lies in, first pipeline is close to the tip of header tank is provided with the shunt tubes, be provided with a plurality of water jet on the shunt tubes.

Since the technical scheme is used, the utility model discloses the technological progress who gains is:

the utility model provides a self-cleaning type tower top condenser, when there is impurity on the connecting pipe, clear away impurity through clean mechanism, and with water and impurity, together arrange into the rose box, after separating out impurity in the rose box, clear up impurity through impurity clearance mechanism, water can be along first pipeline entering water-collecting tank in, arrange into the cooling chamber after cooling in the water-collecting tank, can be to water resource cyclic utilization, save the water resource, the cooling of water can accelerate at the cooling mechanism in the water-collecting tank simultaneously, and the cooling efficiency is improved.

The above technical advances are achieved mainly by the following detailed technical improvements:

1. be provided with the filter in the filter box, the water in the cooling chamber passes through in the delivery port inflow filter box, later separates the impurity of water and aquatic by the filter, and impurity stays on the filter, and impurity clean up on with the filter is avoided too much by impurity clearance mechanism, and the influence is filtered, and the water after having filtered can further utilize, saves the water resource.

2. The cooling mechanism drives the first stirring roller and the second stirring shaft to rotate in opposite directions by the third driving motor, so that the water body is stirred, the heat exchange between water and air is increased, the water body is cooled rapidly, and the cooling efficiency is high.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive effort.

Fig. 1 is a schematic structural diagram of a self-cleaning type tower top condenser of the present invention;

fig. 2 is a schematic structural view of the cleaning mechanism of the present invention;

FIG. 3 is a schematic structural view of the impurity removing mechanism of the present invention;

fig. 4 is a schematic structural diagram of the cooling mechanism of the present invention;

fig. 5 is a schematic structural view of the connection assembly of the present invention;

fig. 6 is a schematic structural view of the shunt tube of the present invention;

description of reference numerals:

10-tower body, 11-closing plate, 12-air inlet cavity, 121-air inlet, 13-cooling cavity, 131-water inlet, 132-water outlet, 14-air outlet cavity, 141-air outlet, 15-connecting pipe, 20-cleaning mechanism, 21-first screw, 22-first driving motor, 23-cleaning disk, 231-through hole, 30-filter box, 31-filter plate, 32-impurity cleaning mechanism, 321-cleaning plate, 322-second screw, 323-second driving motor, 324-second chain wheel, 325-chain, 326-first chain wheel, 327-impurity groove, 328-sealing door, 40-water collecting box, 41-first pipeline, 42-second pipeline, 43-shunt pipe and 44-water spray opening, 50-a cooling mechanism, 51-a first stirring roller, 511-a first stirring paddle, 52-a second stirring roller, 521-a second stirring paddle, 53-a third driving motor, 54-a connecting assembly, 55-a first gear, 56-a second gear, 571-a bracket, 572-a connecting shaft, 573-a third gear, 574-a fourth gear.

Detailed Description

In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system architectures and techniques, in order to provide a thorough understanding of the embodiments of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.

The utility model provides a pair of self-cleaning type top of tower condenser can know according to description attached drawing 1 to figure 6, a self-cleaning type top of tower condenser mainly includes following part or part: the tower body 10, the cleaning mechanism 20, the filtering tank 30, the water collecting tank 40 and the cooling mechanism 50 are connected in the following manner:

the tower body 10 is divided into an air inlet cavity 12, a cooling cavity 13 and an air outlet cavity 14 by two seal plates 11 which are sequentially and transversely arranged from top to bottom in the tower body 10, the air inlet cavity 12 is communicated with the air outlet cavity 14 through a plurality of vertically arranged connecting pipes 15, the air inlet cavity 12 is provided with an air inlet 121, the air outlet cavity 14 is provided with an air outlet 141, and the cooling cavity 13 is provided with a water inlet 131 and a water outlet 132; the cleaning mechanism 20 is arranged in the cooling cavity 13 and used for cleaning the outer wall of the connecting pipe 15; a filter plate 31 is transversely arranged in the filter box 30, a water outlet 132 is communicated with the inner cavity of the filter box 30 above the filter plate 31, and an impurity cleaning mechanism 32 is arranged above the filter plate 31; the water collecting tank 40 is communicated with the inner cavity of the filter tank 30 below the filter plate 31 through a first pipeline 41 and is communicated with the water inlet 131 through a second pipeline 42; a cooling mechanism 50 is provided in the sump 40 for accelerating cooling of water in the sump 40.

When hot air enters the air inlet cavity 12 through the air inlet 121 and then enters the air outlet cavity 14 along the connecting pipe 15, the hot air exchanges heat with water in the cooling cavity 13 when passing through the connecting pipe 15, and then cooling is completed, and then the air outlet cavity 14 is discharged through the air outlet 141, impurities can be generated on the outer wall of the connecting pipe 15 in the cooling cavity 13 after long-time use, the impurities on the outer wall of the connecting pipe 15 can be removed by the cleaning mechanism 20, the impurities are discharged into the filter box 30 along the water outlet 132, the impurities and the water are separated through the filter plate 31 in the filter box 30, the impurities on the filter plate 31 can be removed by the impurity cleaning mechanism 32, the water can flow into the water collecting box 40 through the first pipeline 41, the water is rapidly cooled under the action of the cooling mechanism 50 in the water collecting box 40, after cooling is completed, the water can flow into the cooling cavity 13 along the water inlet 131 under the guide of the second pipeline 42, the utility model can recycle water resources, so as to achieve the purpose of saving water resources, and meanwhile, the cooling mechanism 50 can quickly cool water, so that the cooling effect is good.

As an example, as can be seen from fig. 2 in the specification, the cleaning mechanism 20 includes: the first screw 21 is arranged in the cooling cavity 13 in parallel with the connecting pipe 15, and two ends of the first screw 21 are respectively connected with two rotating shafts at two ends of the cooling cavity 13; the first driving motor 22 is arranged on the tower body 10, and the output end of the first driving motor is connected with the first screw 21 after penetrating through the air inlet cavity 12 and the cooling cavity 13; the cleaning disc 23 is disposed in the cooling chamber 13 and is threadedly coupled to the first screw 21, a plurality of through holes 231 corresponding to the plurality of connection pipes 15 are provided in the cleaning disc 23, a cleaning pad is provided on an inner circumferential surface of each through hole 231, and each cleaning pad is in contact connection with the corresponding connection pipe 15.

When the first driving motor 22 drives the first screw 21 to rotate, the cleaning disc 23 in threaded connection with the first screw 21 goes up and down, and in the process of lifting the cleaning disc 23, the cleaning pad in the through hole 231 can wipe the outer wall of the corresponding connecting pipe 15 and clean impurities on the outer wall of the connecting pipe 15, so that the cleaning effect is good.

In this embodiment, the cleaning pad is made of rubber.

As an example, as can be seen from fig. 3 in the specification, the impurity cleaning mechanism 32 includes: the cleaning plate 321 is vertically arranged on the filter plate 31 in a sliding manner; the second screw 322 is rotatably disposed on the filter box 30 and is in threaded connection with the cleaning plate 321; a second sprocket 324 provided at an output end of the second driving motor 323 is connected to a first sprocket 326 provided at the second screw 322 via a chain 325. When second driving motor 323 drives second screw rod 322 and rotates, second screw rod 322 drives clearance board 321 and removes, because the lower extreme and the filter 31 sliding connection of clearance board 321, so when clearance board 321 removed, can push away the impurity on the filter 31, the completion was to the clearance of filter 31.

As an embodiment, as can be seen from fig. 3 in the specification, one end of the filter box 30 is provided with a impurity groove 327, an opening of the impurity groove 327 is flush with an upper surface of the filter plate 31, and the impurity groove 327 is provided with a sealing door 328. The filter plate 31 pushes the impurities into the impurity tank 327, the impurities can be collected in a centralized manner, and the impurity tank 327 is provided with a sealing door 328, so that the workers can take the impurities out of the impurity tank 327 conveniently.

As an example, as can be seen from fig. 4 in the specification, the cooling mechanism 50 includes: the first end of the first stirring roller 51 is connected with and penetrates through the rotating shaft of the water collecting tank 40, and a plurality of first stirring paddles 511 are arranged on the first stirring roller; the first end of the second stirring roller 52 is sleeved on the first stirring roller 51, and a plurality of second stirring paddles 521 are arranged on the second stirring roller 52; the output end of the third driving motor 53 is connected to the first end of the second stirring roller 52, and drives the first stirring roller 51 to rotate through the connecting component 54.

Third driving motor 53 accessible coupling assembling 54 drives first poking bar, second poking bar simultaneously and rotates with opposite direction, at two poking bar pivoted in-process, increases the area of contact between water and the air to reach rapid cooling's purpose.

In this embodiment, as can be seen from fig. 5 of the specification, the connection assembly 54 includes: the first gear 55 is provided at a first end of the second stirring roller 52; the second gear 56 is disposed at a first end of the first agitating roller and is engaged with the first gear 55 through a gear train, and when the first gear 55 rotates, the second gear 56 rotates in an opposite direction.

In this embodiment, as can be seen from fig. 5 in the specification, the gear set includes a bracket 571 disposed on one side of the water collection tank 40, a rotatable connecting shaft 572 is disposed on the bracket 571, third gears 573 are disposed at both ends of the connecting shaft 572, one of the third gears 573 is engaged with the first gear 55, a rotatable fourth gear 574 is disposed on the water collection tank 40, and the fourth gear 574 is engaged with the other third gear 573 and the second gear 56, respectively. Since the first gear 55 and the third gear 573 are engaged with each other, the third gear 573 and the first gear 55 rotate in opposite directions, and the two third gears 573 rotate in the same direction, so that the fourth gear 574 engaged with the other third gear 573 rotates in the same direction as the first gear 55, and the second gear 56 engaged with the fourth gear 574 rotates in the opposite direction as the fourth gear 574, so that when the first gear 55 rotates, the fourth gear 574 rotates in the opposite direction.

As an example, as can be seen from fig. 6 of the specification, the first pipeline 41 is provided with a branch pipe 43 near the end of the water collecting tank 40, and the branch pipe 43 is provided with a plurality of water spraying ports 44.

It is noted that, in the present patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Furthermore, the terms "comprises," comprising, "or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus, and the phrase" comprising a.once.a.limited element does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.

Claims

1. A self-cleaning overhead condenser is characterized by comprising:

2. A self-cleaning overhead condenser of claim 1, wherein the cleaning mechanism comprises:

the first driving motor is arranged on the tower body, and the output end of the first driving motor penetrates through the air inlet cavity and the cooling cavity and is connected with the first screw rod;

3. A self-cleaning overhead condenser as claimed in claim 2, wherein the cleaning pad is of rubber.

4. A self-cleaning overhead condenser as claimed in claim 1, wherein the contaminant removal mechanism comprises:

the cleaning plate is vertically arranged on the filter plate in a sliding way;

5. A self-cleaning overhead condenser as claimed in claim 1, wherein the filter box is provided at one end thereof with an impurity tank having an opening flush with the upper surface of the filter plate, and the impurity tank is provided with a sealing door.

6. A self-cleaning overhead condenser of claim 1, wherein the cooling mechanism comprises:

the first end of the first stirring roller is connected with the rotating shaft of the water collecting tank and penetrates through the rotating shaft of the water collecting tank, and a plurality of first stirring paddles are arranged on the first stirring roller;

7. A self-cleaning overhead condenser as claimed in claim 6, wherein the connection assembly comprises:

the first gear is arranged at the first end of the second stirring roller;

8. The self-cleaning overhead condenser of claim 7, wherein the gear set comprises a support arranged on one side of the water collecting tank, a rotatable connecting shaft is arranged on the support, third gears are arranged at two ends of the connecting shaft, one of the third gears is meshed with the first gear, a rotatable fourth gear is arranged on the water collecting tank, and the fourth gear is respectively meshed with the other third gear and the second gear.

9. A self-cleaning overhead condenser as claimed in any one of claims 1 to 8, wherein the first conduit is provided with a flow dividing pipe adjacent the end of the header tank, the flow dividing pipe being provided with a plurality of water jets.