CN217270816U - Vacuum pump rotor and vacuum pump - Google Patents
Vacuum pump rotor and vacuum pump Download PDFInfo
- Publication number
- CN217270816U CN217270816U CN202221086585.XU CN202221086585U CN217270816U CN 217270816 U CN217270816 U CN 217270816U CN 202221086585 U CN202221086585 U CN 202221086585U CN 217270816 U CN217270816 U CN 217270816U
- Authority
- CN
- China
- Prior art keywords
- vacuum pump
- circular arc
- circle
- radius
- involute
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003754 machining Methods 0.000 abstract description 11
- 230000007704 transition Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 230000009191 jumping Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Landscapes
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及真空泵领域,具体而言,涉及一种真空泵转子及真空泵。The utility model relates to the field of vacuum pumps, in particular to a vacuum pump rotor and a vacuum pump.
背景技术Background technique
真空泵是工业设备中的重要一员,例如螺杆真空泵是利用一对螺杆转子在泵体中作同步高速反向旋转而产生的吸气和排气作用的抽气设备,它是油封式真空泵的更新换代产品,能抽除含有大量水蒸汽及少量粉尘的气体场合,在现代工业上得到广泛应用。对于螺杆真空泵来说,其关键技术是互相啮合的螺杆,互相啮合的螺杆关键是端面型线,端面型线直接影响到螺杆真空泵的性能,如密封性、效率、面积利用系数等,同时决定了泵的加工制造成本。Vacuum pump is an important member of industrial equipment. For example, screw vacuum pump is a pumping device that uses a pair of screw rotors in the pump body to perform synchronous high-speed reverse rotation to generate suction and exhaust. It is an update of oil-sealed vacuum pumps. The new generation product can extract the gas containing a large amount of water vapor and a small amount of dust, and is widely used in modern industry. For the screw vacuum pump, the key technology is the intermeshing screw. The key of the intermeshing screw is the end profile. The end profile directly affects the performance of the screw vacuum pump, such as tightness, efficiency, area utilization factor, etc., which also determines the The manufacturing cost of the pump.
现有技术中,真空泵转子的制造过程中,容易发生刀具跳动,造成加工困难。In the prior art, during the manufacturing process of the vacuum pump rotor, tool jumping is likely to occur, resulting in processing difficulties.
实用新型内容Utility model content
本实用新型提供了一种真空泵转子及真空泵,其能够避免发生刀具跳动,降低加工难度。The utility model provides a vacuum pump rotor and a vacuum pump, which can avoid tool jumping and reduce processing difficulty.
本实用新型的实施例可以这样实现:Embodiments of the present utility model can be implemented as follows:
本实用新型的实施例提供了一种真空泵转子,所述真空泵转子的端面型线包括:The embodiment of the present utility model provides a vacuum pump rotor, and the end face profile of the vacuum pump rotor includes:
曲线L,所述曲线L包括依次连接的摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA,所述真空泵转子为螺杆转子;Curve L, the curve L includes the cycloid AB, the root circular arc BC, the outer circular arc CD, the involute DE, the inner circular arc EF, the tooth tip circular arc FA connected in sequence, and the vacuum pump rotor for the screw rotor;
其中,所述摆线AB的参数方程为:Wherein, the parametric equation of the cycloid AB is:
X1=R*sin(2*七)-2A*sin(t)X1=R*sin(2*seven)-2A*sin(t)
Y1=2A*cos(t)-R*cos(2*t),其中,X1和Y1是摆线AB上点的直角坐标,R为齿顶圆半径,A为两个啮合的真空泵转子的端面转子型线的中心距的一半,t为预设值;Y1=2A*cos(t)-R*cos(2*t), where X1 and Y1 are the Cartesian coordinates of the points on the cycloid AB, R is the radius of the addendum circle, and A is the end face of the two meshing vacuum pump rotors Half of the center distance of the rotor profile, t is the preset value;
所述渐开线DE的参数方程为:The parametric equation of the involute DE is:
X2=R0*sin(t+((Rm-Rg)^2/R0^2-1)^0.5+arccos(R0/(Rm-Rg)))+R0*t*cos(t-((Rm-Rg)^2/R0^2-1)^0.5+arcsin(R0/(Rm-Rg)))X2=R 0 *sin(t+((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R 0 /(Rm-Rg)))+R 0 *t*cos(t-( (Rm-Rg)^2/R 0 ^2-1)^0.5+arcsin(R 0 /(Rm-Rg)))
Y2=-R0*cos(t-((Rm-Rg)^2/R0^2-1)^0.5+arccos(R0/(Rm-Rg)))+R0*t*sin(t-((Rm-Rg)^2/R0^2-1)^0.5+arccos(R0/(Rm-Rg))),其中,X2和Y2是渐开线DE上点的直角坐标,R0为基圆半径,Rm为齿顶圆半径,Rg为齿根圆半径,t的取值范围为:[0,1];Y2=-R 0 *cos(t-((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R 0 /(Rm-Rg)))+R 0 *t*sin(t -((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R 0 /(Rm-Rg))), where X2 and Y2 are the Cartesian coordinates of points on the involute DE, R 0 is the radius of the base circle, Rm is the radius of the tip circle, Rg is the radius of the root circle, and the value range of t is: [0, 1];
所述外圆圆弧CD半径为r1,所述内圆圆弧EF的半径为r2,所述外圆的圆形O2和所述齿顶圆的圆心O1的距离为d1,所述圆心O2到所述圆心O1的直线和所述摆线AB的点A及点B连线的延长线的夹角为w1,所述内圆的圆形O3和所述齿顶圆的圆心O1的距离为d2,所述圆心O3到所述圆心O1的直线和所述摆线AB的点A及点B连线的延长线的夹角为w2;The radius of the outer circular arc CD is r1, the radius of the inner circular arc EF is r2, the distance between the circle O2 of the outer circle and the center O1 of the addendum circle is d1, and the center of the circle is d1. The included angle between the straight line from O 2 to the center O 1 and the extension line connecting the points A and B of the cycloid AB is w1, the circle O 3 of the inner circle and the center of the addendum circle The distance of O 1 is d2, and the included angle between the straight line from the center O 3 to the center O 1 and the extension line connecting the point A and the point B of the cycloid AB is w2;
其中,所述外圆圆弧CD同时与所述齿根圆圆弧BC和所述渐开线DE相切,所述内圆圆弧EF同时与所述渐开线DE和所述齿顶圆FA相切。Wherein, the outer circular arc CD is tangent to the root circular arc BC and the involute DE at the same time, and the inner circular arc EF is simultaneously to the involute DE and the addendum circle. FA is tangent.
可选地,所述摆线AB的参数方程中,预设值t的取值范围为:0≤t≤arccos(2A/(2*R))。Optionally, in the parameter equation of the cycloid AB, the value range of the preset value t is: 0≤t≤arccos(2A/(2*R)).
可选地,所述基圆半径R0=(2*z)*r2/pi,其中z为预设值。Optionally, the base circle radius R 0 =(2*z)*r2/pi, where z is a preset value.
可选地,所述z的取值为2或3。Optionally, the value of z is 2 or 3.
可选地,所述齿顶圆半径Rm=A+r2。Optionally, the addendum circle radius Rm=A+r2.
可选地,所述齿根圆半径Rg=A-r2。Optionally, the root circle radius Rg=A-r2.
可选地,所述曲线L的数目为一条,所述摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA依次首尾连接,以构成单头真空泵转子的端面型线,所述距离d1和所述距离d2相等。Optionally, the number of the curve L is one, and the cycloid AB, the root circular arc BC, the outer circular arc CD, the involute DE, the inner circular arc EF, and the tooth tip circular arc FA are in sequence. End-to-end connection to form the end face profile of the single-head vacuum pump rotor, the distance d1 and the distance d2 are equal.
可选地,所述曲线L的数目为两条,两条所述曲线L依次首尾连接,以构成双头真空泵转子的端面型线。Optionally, the number of the curves L is two, and the two curves L are connected end to end in sequence to form the end face profile of the double-head vacuum pump rotor.
可选地,外圆圆弧CD的半径r1与内圆圆弧EF的半径r2相等。Optionally, the radius r1 of the outer circular arc CD is equal to the radius r2 of the inner circular arc EF.
本实用新型的实施例还提供了一种真空泵,包括泵体及两个上述的真空泵转子,两个所述真空泵转子相互啮合;The embodiment of the present invention also provides a vacuum pump, comprising a pump body and two above-mentioned vacuum pump rotors, and the two vacuum pump rotors are meshed with each other;
其中一个所述真空泵转子的端面型线的点A、齿根圆圆弧BC、外圆圆弧CD及渐开线DE分别用于去啮合另一个所述真空泵转子的端面型线的摆线AB、齿顶圆圆弧FA、内圆圆弧EF以及渐开线DE。The point A, the root arc BC, the outer arc CD and the involute DE of the end profile of one of the vacuum pump rotors are respectively used to mesh with the cycloid AB of the end profile of the other vacuum pump rotor , Addendum arc FA, inner arc EF and involute DE.
本实用新型实施例的真空泵转子及真空泵的有益效果包括,例如:The beneficial effects of the vacuum pump rotor and the vacuum pump of the embodiment of the present invention include, for example:
本实用新型的实施例提供了一种真空泵转子,真空泵转子的端面型线包括:曲线L,曲线L包括依次连接的摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA,真空泵转子为螺杆转子,外圆圆弧CD半径为r1,内圆圆弧EF的半径为r2,外圆的圆形O2和齿顶圆的圆心O1的距离为d1,圆心O2到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w1,内圆的圆形O3和齿顶圆的圆心O1的距离为d2,圆心O3到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w2,其中,外圆圆弧CD同时与齿根圆圆弧BC和渐开线DE相切,内圆圆弧EF同时与渐开线DE和齿顶圆FA相切,因此,能够消除真空泵转子的端面型线的尖点,其端面型线平滑过渡,避免在加工时发生刀具跳动,造成加工困难。The embodiment of the present utility model provides a vacuum pump rotor. The end face profile of the vacuum pump rotor includes: a curve L, and the curve L includes a cycloid AB, a root circular arc BC, an outer circular arc CD, and an involute connected in sequence. DE, inner arc EF, tooth top arc FA, the vacuum pump rotor is a screw rotor, the radius of the outer arc CD is r1, the radius of the inner arc EF is r2, the outer circle O 2 and the tooth top The distance between the center O 1 of the circle is d1, the angle between the straight line from the center O 2 to the center O 1 and the extension line connecting the points A and B of the cycloid AB is w1, the circle O 3 of the inner circle and the tooth tip The distance between the center O 1 of the circle is d2, and the angle between the line from the center O 3 to the center O 1 and the extension line connecting the points A and B of the cycloid AB is w2. The root circular arc BC is tangent to the involute DE, and the inner circular arc EF is tangent to the involute DE and the addendum circle FA at the same time. Therefore, the sharp point of the end face profile of the vacuum pump rotor can be eliminated, and its end profile line can be eliminated. Smooth transition to avoid tool jumping during machining, which causes machining difficulties.
本实用新型的实施例还提供了一种真空泵,包括泵体及两个上述的真空泵转子,两个真空泵转子相互啮合,其中一个真空泵转子的端面型线的点A、齿根圆圆弧BC、外圆圆弧CD及渐开线DE分别用于去啮合另一个真空泵转子的端面型线的摆线AB、齿顶圆圆弧FA、内圆圆弧EF以及渐开线DE,其能避免在加工时发生刀具跳动,导致加工困难。The embodiment of the present invention also provides a vacuum pump, comprising a pump body and two above-mentioned vacuum pump rotors, the two vacuum pump rotors are meshed with each other, and the point A of the end face profile of one of the vacuum pump rotors, the tooth root arc BC, The outer circular arc CD and the involute DE are respectively used to mesh the cycloid AB, the addendum circular arc FA, the inner circular arc EF and the involute DE of the end face profile of the rotor of another vacuum pump. Tool runout occurs during machining, making machining difficult.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型的实施例中提供的真空泵转子的端面型线的示意图;Fig. 1 is the schematic diagram of the end face profile of the vacuum pump rotor provided in the embodiment of the present utility model;
图2为本实用新型的实施例中提供的单头螺杆转子端面型线啮合的示意图;2 is a schematic diagram of the end face profile meshing of a single-start screw rotor provided in an embodiment of the present utility model;
图3为本实用新型的实施例中提供的双头螺杆转子端面型线啮合的示意图;3 is a schematic diagram of the end face profile meshing of a double-ended screw rotor provided in an embodiment of the present utility model;
图4为本实用新型的实施例中提供的三头螺杆转子端面型线啮合的示意图;4 is a schematic diagram of the end face profile meshing of a three-head screw rotor provided in an embodiment of the present utility model;
图5为本实用新型的实施例中提供的四头螺杆转子端面型线啮合的示意图;5 is a schematic diagram of the end face profile meshing of a four-head screw rotor provided in an embodiment of the present utility model;
图6为本实用新型的实施例中提供的五头螺杆转子端面型线啮合的示意图。FIG. 6 is a schematic diagram of the end face profile meshing of the five-start screw rotor provided in the embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that, if the azimuth or positional relationship indicated by the terms "upper", "down", "inner", "outer", etc. appears, it is based on the azimuth or positional relationship shown in the accompanying drawings, Or the orientation or positional relationship that the utility model product is usually placed in use is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as a limitation of the present invention.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, where the terms "first", "second" and the like appear, they are only used to differentiate the description, and should not be construed as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本实用新型的实施例中的特征可以相互结合。It should be noted that the features in the embodiments of the present invention may be combined with each other under the condition of no conflict.
真空泵是工业设备中的重要一员,例如螺杆真空泵是利用一对螺杆转子在泵体中作同步高速反向旋转而产生的吸气和排气作用的抽气设备,它是油封式真空泵的更新换代产品,能抽除含有大量水蒸汽及少量粉尘的气体场合,在现代工业上得到广泛应用。对于螺杆真空泵来说,其关键技术是互相啮合的螺杆,互相啮合的螺杆关键是端面型线,端面型线直接影响到螺杆真空泵的性能,如密封性、效率、面积利用系数等,同时决定了泵的加工制造成本,现有技术中,真空泵转子的制造过程中,容易发生刀具跳动,造成加工困难。Vacuum pump is an important member of industrial equipment. For example, screw vacuum pump is a pumping device that uses a pair of screw rotors in the pump body to perform synchronous high-speed reverse rotation to generate suction and exhaust. It is an update of oil-sealed vacuum pumps. The new generation product can extract the gas containing a large amount of water vapor and a small amount of dust, and is widely used in modern industry. For the screw vacuum pump, its key technology is the intermeshing screw, and the key of the intermeshing screw is the end profile. The end profile directly affects the performance of the screw vacuum pump, such as sealing, efficiency, area utilization factor, etc., which also determines the The processing and manufacturing cost of the pump. In the prior art, during the manufacturing process of the rotor of the vacuum pump, tool jumping is likely to occur, resulting in processing difficulties.
有鉴于此,本实用新型的实施例中提供的真空泵转子及真空泵可以解决这一问题。In view of this, the vacuum pump rotor and the vacuum pump provided in the embodiments of the present invention can solve this problem.
请参考图1-图6,本实施例提供了一种真空泵转子及真空泵,接下来将对其进行详细的描述。Please refer to FIG. 1 to FIG. 6 , this embodiment provides a vacuum pump rotor and a vacuum pump, which will be described in detail next.
请参考图1和图2,本实用新型的实施例提供了一种真空泵,包括泵体(图未示)及两个相互啮合的真空泵转子,具体来说,真空泵转子为螺杆转子,两个真空泵转子的端面型线相同,且均安装于泵体内,以便于同步齿轮进行传动。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides a vacuum pump, including a pump body (not shown) and two vacuum pump rotors that mesh with each other. Specifically, the vacuum pump rotor is a screw rotor, and two vacuum pump rotors are The end face profile of the rotor is the same, and they are all installed in the pump body to facilitate the transmission of the synchronous gear.
在本实施例中,该真空泵转子为单头螺杆转子,其端面型线包括:曲线L,曲线L包括依次连接的摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA。In this embodiment, the vacuum pump rotor is a single-head screw rotor, and its end face profile includes: a curve L, and the curve L includes a cycloid AB, a tooth root circular arc BC, an outer circular arc CD, an involute connected in sequence DE, inner circular arc EF, tooth tip circular arc FA.
具体地,曲线L的数目为一条,摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA依次首尾连接,以构成单头真空泵转子的端面型线。Specifically, the number of the curve L is one, and the cycloid AB, the root circular arc BC, the outer circular arc CD, the involute DE, the inner circular arc EF, and the tooth tip circular arc FA are connected end to end in sequence to form End profile for single head vacuum pump rotor.
其中一个真空泵转子的端面型线的点A、齿根圆圆弧BC、外圆圆弧CD及渐开线DE分别用于去啮合另一个真空泵转子的端面型线的摆线AB、齿顶圆圆弧FA、内圆圆弧EF以及渐开线DE。The point A, the root arc BC, the outer arc CD and the involute DE of the end face profile of one of the vacuum pump rotors are used to mesh with the cycloid AB and the addendum circle of the end face profile of the other vacuum pump rotor, respectively. Circular arc FA, inner circular arc EF, and involute DE.
其中,外圆圆弧CD半径为r1,内圆圆弧EF的半径为r2,外圆的圆形O2和齿顶圆的圆心O1的距离为d1,圆心O2到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w1,内圆的圆形O3和齿顶圆的圆心O1的距离为d2,圆心O3到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w2,在本实施例中,夹角w1和夹角w2均为135度。Among them, the radius of the outer arc CD is r1, the radius of the inner arc EF is r2, the distance between the circle O 2 of the outer circle and the center O 1 of the addendum circle is d1, and the straight line from the center O 2 to the center O 1 The angle between the extension line connecting point A and point B of the cycloid AB is w1, the distance between the circle O 3 of the inner circle and the center O 1 of the addendum circle is d2, and the straight line from the center O 3 to the center O 1 The included angle of the extension line connecting the point A and the point B of the cycloid AB is w2. In this embodiment, the included angle w1 and the included angle w2 are both 135 degrees.
此外,在本实施例中,距离d1和距离d2相等,外圆圆弧CD的半径r1与内圆圆弧EF的半径r2相等,其中,外圆圆弧CD同时与齿根圆圆弧BC和渐开线DE相切,内圆圆弧EF同时与渐开线DE和齿顶圆FA相切,因此,能够消除真空泵转子的端面型线的尖点,其端面型线平滑过渡,避免在加工时发生刀具跳动,造成加工困难。In addition, in this embodiment, the distance d1 and the distance d2 are equal, the radius r1 of the outer circular arc CD is equal to the radius r2 of the inner circular arc EF, wherein the outer circular arc CD is equal to the root circular arc BC and The involute DE is tangent, and the inner circular arc EF is tangent to the involute DE and the addendum circle FA at the same time. Therefore, the sharp point of the end face profile of the vacuum pump rotor can be eliminated, and the end profile profile of the vacuum pump can be smoothly transitioned to avoid machining. When the tool jumps, it causes processing difficulties.
其中,摆线AB的参数方程具体为:Among them, the parametric equation of the cycloid AB is specifically:
X1=R*sin(2*t)-2A*sin(t)X1=R*sin(2*t)-2A*sin(t)
Y1=2A*cos(t)-R*cos(2*t),其中,X1和Y1是摆线AB上点的直角坐标,R为齿顶圆半径,A为两个啮合的真空泵转子的端面转子型线的中心距的一半,t为预设值,该预设值t的范围为:0≤t≤arccos(2A/(2*R))。Y1=2A*cos(t)-R*cos(2*t), where X1 and Y1 are the Cartesian coordinates of the points on the cycloid AB, R is the radius of the addendum circle, and A is the end face of the two meshing vacuum pump rotors Half of the center distance of the rotor profile, t is a preset value, and the range of the preset value t is: 0≤t≤arccos(2A/(2*R)).
另外,渐开线DE的参数方程为:In addition, the parametric equation of the involute DE is:
X2=R0*sin(t+((Rm-Rg)^2/R0^2-1)^0.5+arccos(R0/(Rm-Rg)))+R0*t*cos(t-((Rm-Rg)^2/R0^2-1)^0.5+arcsin(R0/(Rm-Rg)))X2=R 0 *sin(t+((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R 0 /(Rm-Rg)))+R 0 *t*cos(t-( (Rm-Rg)^2/R 0 ^2-1)^0.5+arcsin(R 0 /(Rm-Rg)))
Y2=-R0*cos(t-((Rm-Rg)^2/R0^2-1)^0.5+arccos(R0/(Rm-Rg)))+R0*t*sin(t-((Rm-Rg)^2/R0^2-1)^0.5+arccos(R。/(Rm-Rg))),其中,X2和Y2是渐开线DE上点的直角坐标,R0为基圆半径,Rm为齿顶圆半径,Rg为齿根圆半径,在渐开线DE的参数方程中,t的取值范围为:[0,1]。Y2=-R 0 *cos(t-((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R 0 /(Rm-Rg)))+R 0 *t*sin(t -((Rm-Rg)^2/R 0 ^2-1)^0.5+arccos(R./(Rm-Rg))), where X2 and Y2 are the Cartesian coordinates of points on the involute DE, R 0 is the radius of the base circle, Rm is the radius of the addendum circle, and Rg is the radius of the root circle. In the parametric equation of the involute DE, the value range of t is: [0, 1].
其中,基圆半径R0=(2*z)卸2/pi,其中z为预设值,z的可以取值为2或3或4或5,具体数值此处不作限定,另外,该端面型线中的节圆半径为Rp,节圆半径Rp等于数值A,齿顶圆半径Rm=A+r2,齿根圆半径Rg=A-r2。Among them, the radius of the base circle R 0 =(2*z) minus 2/pi, where z is a preset value, and the value of z can be 2 or 3 or 4 or 5. The specific value is not limited here. In addition, the end face The pitch circle radius in the profile line is Rp, the pitch circle radius Rp is equal to the value A, the addendum circle radius Rm=A+r2, and the root circle radius Rg=A-r2.
请参考图3,曲线L的数目为两条,两条曲线L依次首尾连接,以构成双头真空泵转子的端面型线,其可以解决单头螺杆转子存在的动平衡问题,减少转动过程中的震动。Please refer to Figure 3, the number of curves L is two, and the two curves L are connected end to end in turn to form the end face profile of the double-ended vacuum pump rotor, which can solve the dynamic balance problem of the single-ended screw rotor and reduce the amount of friction during the rotation process. shock.
请继续参考图4-图6,曲线L的数目也可以为三条,三条曲线L首尾依次连接,形成三头螺杆转子的端面型线,曲线L的数目为四条时,四条曲线L首尾依次连接,形成四头螺杆转子的端面型线,曲线L的数目为五条,五条曲线L首尾依次连接,形成五头螺杆转子的端面型线。Please continue to refer to Figure 4 to Figure 6. The number of curves L can also be three, and the three curves L are connected end to end to form the end face profile of the three-head screw rotor. When the number of curves L is four, the four curves L are connected end to end in turn. To form the end face profile of the four-head screw rotor, the number of curves L is five, and the five curves L are connected end to end to form the end face profile of the five-head screw rotor.
综上所述,该真空泵转子的端面型线包括:曲线L,曲线L包括依次连接的摆线AB、齿根圆圆弧BC、外圆圆弧CD、渐开线DE、内圆圆弧EF、齿顶圆圆弧FA,真空泵转子为螺杆转子,外圆圆弧CD半径为r1,内圆圆弧EF的半径为r2,外圆的圆形O2和齿顶圆的圆心O1的距离为d1,圆心O2到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w1,内圆的圆形O3和齿顶圆的圆心O1的距离为d2,圆心O3到圆心O1的直线和摆线AB的点A及点B连线的延长线的夹角为w2,其中,外圆圆弧CD同时与齿根圆圆弧BC和渐开线DE相切,内圆圆弧EF同时与渐开线DE和齿顶圆FA相切,因此,能够消除真空泵转子的端面型线的尖点,其端面型线平滑过渡,避免在加工时发生刀具跳动,造成加工困难。To sum up, the end face profile of the vacuum pump rotor includes: curve L, and curve L includes cycloid AB, root arc BC, outer arc CD, involute DE, and inner arc EF connected in sequence , the addendum arc FA, the vacuum pump rotor is a screw rotor, the radius of the outer arc CD is r1, the radius of the inner arc EF is r2, the distance between the circle O2 of the outer circle and the center O1 of the addendum circle is d1, the angle between the straight line from the center O 2 to the center O 1 and the extension line connecting the point A and point B of the cycloid AB is w1, the distance between the circle O 3 of the inner circle and the center O 1 of the addendum circle is d2, the included angle between the straight line from the center O 3 to the center O 1 and the extension line connecting the point A and point B of the cycloid AB is w2, wherein the outer circular arc CD is at the same time with the tooth root circular arc BC and the gradient. The opening line DE is tangent, and the inner arc EF is tangent to the involute DE and the addendum circle FA at the same time. Therefore, the cusp of the end face profile of the vacuum pump rotor can be eliminated, and the end profile profile of the vacuum pump can be smoothly transitioned to avoid machining. Tool runout occurs, causing machining difficulties.
该真空泵包括泵体及两个上述的真空泵转子,两个真空泵转子相互啮合,其中一个真空泵转子的端面型线的点A、齿根圆圆弧BC、外圆圆弧CD及渐开线DE分别用于去啮合另一个真空泵转子的端面型线的摆线AB、齿顶圆圆弧FA、内圆圆弧EF以及渐开线DE,其能避免在加工时发生刀具跳动,导致加工困难。The vacuum pump includes a pump body and two above-mentioned vacuum pump rotors, the two vacuum pump rotors are meshed with each other, and the point A, the tooth root arc BC, the outer arc CD and the involute DE of the end face profile of one vacuum pump rotor are respectively The cycloid AB, the addendum arc FA, the inner arc EF and the involute DE used to mesh the end profile of another vacuum pump rotor can avoid tool runout during machining, resulting in machining difficulties.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field of the present invention can easily think of changes within the technical scope disclosed by the present invention. Or replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221086585.XU CN217270816U (en) | 2022-05-07 | 2022-05-07 | Vacuum pump rotor and vacuum pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221086585.XU CN217270816U (en) | 2022-05-07 | 2022-05-07 | Vacuum pump rotor and vacuum pump |
Publications (1)
Publication Number | Publication Date |
---|---|
CN217270816U true CN217270816U (en) | 2022-08-23 |
Family
ID=82883545
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202221086585.XU Active CN217270816U (en) | 2022-05-07 | 2022-05-07 | Vacuum pump rotor and vacuum pump |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN217270816U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114776589A (en) * | 2022-05-07 | 2022-07-22 | 四川莱斯特真空科技有限公司 | Vacuum pump rotor and vacuum pump |
-
2022
- 2022-05-07 CN CN202221086585.XU patent/CN217270816U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114776589A (en) * | 2022-05-07 | 2022-07-22 | 四川莱斯特真空科技有限公司 | Vacuum pump rotor and vacuum pump |
CN114776589B (en) * | 2022-05-07 | 2025-01-03 | 浙江莱斯特真空装备有限公司 | Vacuum pump rotor and vacuum pump |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102979731B (en) | Rotor profile of double-screw vacuum pump, and designing method of rotor profile | |
WO2020134519A1 (en) | Method for determining reasonable design region of roots pump rotor profiles and use thereof | |
CN105971877B (en) | A kind of conical screw rotor and its Twin-screw vacuum pump | |
CN206957921U (en) | A kind of complete smooth screw rotor based on eccentric circle involute | |
CN217270816U (en) | Vacuum pump rotor and vacuum pump | |
CN108757464B (en) | A straight claw rotor of a claw vacuum pump and its profile design method | |
CN107084131A (en) | A kind of complete smooth screw rotor based on eccentric circle involute | |
CN108799111A (en) | A kind of asymmetry roots rotor | |
CN116480581A (en) | Screw assembly and vacuum pump | |
CN105332914B (en) | A kind of complete smooth screw rotor | |
CN106438355B (en) | A kind of gradual change wall thickness scroll wrap engaged entirely | |
CN110259682B (en) | Eccentric involute Roots rotor and design method thereof | |
CN105952641B (en) | A kind of three-stage screw rotor and its Twin-screw vacuum pump | |
CN206071879U (en) | A kind of gradual change wall thickness binary vortices tooth of full engagement | |
CN206801869U (en) | A kind of asymmetric screw rotor | |
CN210218105U (en) | Eccentric involute Roots rotor | |
CN106246539A (en) | A kind of straight pawl claw rotor | |
CN217270812U (en) | Roots pump rotor and Roots vacuum pump | |
JPH034757B2 (en) | ||
CN114776589A (en) | Vacuum pump rotor and vacuum pump | |
CN210218092U (en) | A high-flow screw rotor of a twin-screw pump | |
CN110242561B (en) | High-flow screw rotor of double-screw pump and design method thereof | |
CN106194728A (en) | The most smooth a kind of straight pawl claw rotor | |
CN109441805B (en) | A kind of design method of double volute of scroll compressor and its meshing profile | |
CN114909288A (en) | Screw rotor and vacuum pump |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: 5th Floor, No. 48 Tangshan Road, Dongcheng Street, Yongkang City, Jinhua City, Zhejiang Province 321300 Patentee after: Zhejiang Leicester Vacuum Equipment Co.,Ltd. Country or region after: China Address before: No. a4-1, Tianke creative industrial base, No. 916, Tiangong Avenue, Xinxing street, Tianfu New District, Chengdu, Sichuan 610000 Patentee before: Sichuan Leicester Vacuum Technology Co.,Ltd. Country or region before: China |