CN102979731B - Rotor profile of double-screw vacuum pump, and designing method of rotor profile - Google Patents
Rotor profile of double-screw vacuum pump, and designing method of rotor profile Download PDFInfo
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Abstract
本发明公开了一种双螺杆真空泵转子型线及其设计方法,通过本设计所产生的双螺杆真空泵齿形由点啮合摆线、点啮合外摆线、圆弧—圆弧包络线、类阿基米德螺线及其共轭包络线组成,在普通的梯形齿基础上,通过此轴向梯形的上下底位置界定类阿基米德螺线及其共轭包络线的范围和摆线范围,通过与圆弧的一阶导数连续确定类阿基米德螺线,并添加类阿基米德螺线的共轭包络线,最后用封闭的啮合线确定点啮合摆线以及点啮合外摆线方程,从而完成型线设计,本发明的双螺杆真空泵齿型的型线完全满足啮合定理,有封闭的啮合线和连续的接触线,透孔面积小,容积效率高。所设计的两螺杆转子型线相同,从而可以较好地降低转子加工成本。
The invention discloses a rotor profile of a twin-screw vacuum pump and a design method thereof. The tooth profile of the twin-screw vacuum pump produced by the design consists of point meshing cycloid, point meshing epicycloid, arc-arc envelope, class Composed of Archimedes spiral and its conjugate envelope, on the basis of ordinary trapezoidal teeth, the range and range of the Archimedes-like spiral and its conjugate envelope are defined by the upper and lower bottom positions of the axial trapezoid. Cycloidal range, determine the Archimedes-like spiral continuously by the first derivative with the arc, and add the conjugate envelope of the Archimedes-like spiral, and finally use the closed meshing line to determine the point meshing cycloid and Point meshing epicycloid equation, thereby completing the profile design, the tooth profile of the twin-screw vacuum pump of the present invention fully satisfies the meshing theorem, has closed meshing lines and continuous contact lines, small through-hole area, and high volumetric efficiency. The designed two-screw rotors have the same profile, which can reduce the rotor processing cost better.
Description
技术领域technical field
本发明属于机械工程设计领域,特别涉及一种双螺杆真空泵转子型线及其设计方法。The invention belongs to the field of mechanical engineering design, in particular to a twin-screw vacuum pump rotor profile and a design method thereof.
背景技术Background technique
干式真空泵由于在工作过程当中无任何的液态工作介质和密封介质,在现代工业中有着广泛的应用。例如在半导体制造中无返流的真空抽取,在石化行业中可凝性蒸汽或腐蚀气体的抽取。它继承了螺杆机械强制输气、结构紧凑、可靠性高、寿命长、动力平衡性能好、多相混输等特点,并具有较低并且平稳的功耗以及对冷却水的无污染性,成为真空泵研究和制造的热点。Dry vacuum pumps are widely used in modern industry because there is no liquid working medium and sealing medium in the working process. Examples include vacuum extraction without backflow in semiconductor manufacturing, extraction of condensable vapors or corrosive gases in the petrochemical industry. It inherits the characteristics of screw mechanical forced gas transmission, compact structure, high reliability, long life, good power balance performance, multi-phase mixed transmission, etc., and has low and stable power consumption and no pollution to cooling water. Hotspots in research and manufacture of vacuum pumps.
双螺杆真空泵中的核心部件就是一对相啮合的旋向相反的转子,转子型线的设计直接影响到泵的性能,转子型线研究既是双螺杆真空泵热动力性能研究的基础,也是优化型线设计、提高整机性能的关键。作为商业机密,实际可用的螺杆型线在国外的文献中报道很少。The core component of a twin-screw vacuum pump is a pair of meshing rotors with opposite rotations. The design of the rotor profile directly affects the performance of the pump. The research on the rotor profile is not only the basis for the study of the thermodynamic performance of the twin-screw vacuum pump, but also the optimization of the profile. The key to design and improve the performance of the whole machine. As a commercial secret, the actually usable screw profiles are rarely reported in foreign literature.
传统的螺杆真空泵分为两种,一般都要求两转子型线相同,以利于加工:There are two types of traditional screw vacuum pumps, which generally require the same profile of the two rotors to facilitate processing:
1.矩形齿和梯形齿1. Rectangular teeth and trapezoidal teeth
这种双螺杆真空泵的显著特点为轴向截面是矩形或梯形。此种真空泵不满足啮合条件,且径向有较大的透孔,气密性较差。The remarkable feature of this twin-screw vacuum pump is that the axial section is rectangular or trapezoidal. This kind of vacuum pump does not meet the meshing conditions, and has large through-holes in the radial direction, and its airtightness is poor.
2.摆线-阿基米德螺线齿2. Cycloidal-Archimedes spiral tooth
这种双螺杆真空泵由点啮合摆线、齿根圆弧、阿基米德螺线(或称渐开线)和齿顶圆弧组成。其气密性相比矩形齿和梯形齿有了很大的改善。通过调整阿基米德螺线段参数,可以使阴阳转子的阿基米德螺线互相接触,但不满足啮合定理,且转子径向同样存在透孔。This twin-screw vacuum pump consists of a point meshing cycloid, a dedendum arc, an Archimedes spiral (or an involute) and an addendum arc. Its air tightness has been greatly improved compared with rectangular teeth and trapezoidal teeth. By adjusting the parameters of the Archimedes spiral section, the Archimedes spirals of the male and female rotors can contact each other, but the meshing theorem is not satisfied, and there are also through holes in the radial direction of the rotor.
新型线的设计希望满足:1)阴阳两转子完全满足啮合定理,啮合线封闭、接触线连续;2)两转子型线组成相同,以降低加工成本3)透孔面积小。The design of the new line hopes to meet: 1) The two rotors of the male and female completely satisfy the meshing theorem, the meshing line is closed, and the contact line is continuous; 2) The composition of the two rotors is the same to reduce the processing cost; 3) The area of the through hole is small.
发明内容Contents of the invention
本发明的目的在于提供一种双螺杆真空泵转子型线及其设计方法,采用该设计方法得到的双螺杆真空泵转子型线完全共轭、且两转子型线组成相同,透孔面积小。这种型线具有较好的气密性,且所构成的型面加工简单,加工成本低。The object of the present invention is to provide a twin-screw vacuum pump rotor profile and its design method. The twin-screw vacuum pump rotor profile obtained by the design method is completely conjugate, and the two rotor profile lines have the same composition, and the through-hole area is small. This molded line has good airtightness, and the formed molded surface is easy to process, and the processing cost is low.
该双螺杆真空泵转子型线由首尾依次连接的点啮合摆线(ab)、点啮合外摆线(bc)、齿根圆弧(cd)、类阿基米德螺线(de)、类阿基米德螺线的共轭包络线(ef)以及齿顶圆弧(fa)组成,阴转子的型线与阳转子的型线相同。连接齿顶圆弧(fa)和齿根圆弧(cd)的曲线为两段,分别为类阿基米德螺线和此段类阿基米德螺线的共轭包络线。通过此设计可使双螺杆真空泵的两转子型线相同,有效的降低加工成本。The rotor profile of the twin-screw vacuum pump is composed of point meshing cycloid (ab), point meshing epicycloid (bc), dedendum arc (cd), archimedes-like spiral (de), class A Composed of the conjugate envelope (ef) of the Kimedes spiral and the addendum arc (fa), the profile of the female rotor is the same as that of the male rotor. The curve connecting the addendum arc (fa) and the dedendum arc (cd) is two sections, which are respectively the Archimedes-like spiral and the conjugate envelope of this segment of the Archimedes-like spiral. Through this design, the profiles of the two rotors of the twin-screw vacuum pump can be made the same, effectively reducing the processing cost.
所述类阿基米德螺线(de)的直角坐标参数方程为:The Cartesian coordinate parametric equation of the described class Archimedes spiral (de) is:
方程中xde表示类阿基米德螺线的X坐标,yde表示类阿基米德螺线的Y坐标,f(t)表示代替阿基米德螺线中角度参数的函数,t表示坐标参数,方程ρ(t)=α×f(t)+β满足td,tf分别表示类阿基米德螺线及其共轭包络线(def)的起始和终了角度,且ρ(td)=d/2,ρ(tf)=D/2,d表示齿根圆直径,D表示齿顶圆直径,由此可解得常数α,β以及f(t)需要满足的条件,类阿基米德螺线的共轭包络线由类阿基米德螺线的共轭曲线平移旋转得到。In the equation, x de represents the X coordinate of the Archimedes-like spiral, y de represents the Y coordinate of the Archimedes-like spiral, f(t) represents the function that replaces the angle parameter in the Archimedes spiral, and t represents Coordinate parameters, the equation ρ(t)=α×f(t)+β satisfies t d , t f represent the start and end angles of the Archimedes-like spiral and its conjugate envelope (def) respectively, and ρ(t d )=d/2, ρ(t f )=D/ 2. d represents the diameter of the dedendum circle, and D represents the diameter of the addendum circle. From this, the conditions to be satisfied by the constants α, β and f(t) can be obtained. The conjugate envelope of the Archimedes-like spiral is defined by the class The conjugate curve of the Archimedes spiral is obtained by translation and rotation.
所述类阿基米德螺线的共轭包络线(ef)由如下的直角坐标参数方程确定:The conjugate envelope (ef) of the class Archimedes spiral is determined by the following rectangular coordinate parametric equation:
θ为类阿基米德螺线终点和类阿基米德螺线的共轭曲线起点转化至极坐标下的极角差值;θ is the polar angle difference between the end point of the Archimedes-like spiral and the starting point of the conjugate curve of the Archimedes-like spiral transformed into polar coordinates;
其中k=i+1,i表示传动比,取为1,表示转子型线位置参数(由上述方程解得),A表示阴阳两转子的中心距,由阴、阳两转子工作时的旋向决定,阳转子顺时针旋向时取–,反之为+。Wherein k=i+1, i represents transmission ratio, is taken as 1, Indicates the position parameter of the rotor profile (obtained from the above equation), A indicates the center distance between the male and female rotors, It is determined by the rotation direction of the yin and yang rotors when they are working. When the yang rotor rotates clockwise, it is taken as –, otherwise it is +.
所述点啮合摆线和点啮合外摆线的长度由型线的啮合线和接触线确定,需保证型线的啮合线封闭以及接触线连续。The lengths of the point meshing cycloids and point meshing epicycloids are determined by the meshing lines and contact lines of the profiled lines, and it is necessary to ensure that the meshing lines of the profiled lines are closed and the contact lines are continuous.
所述点啮合摆线(ab)的直角坐标参数方程为:The Cartesian coordinate parametric equation of the point meshing cycloid (ab) is:
点啮合外摆线(bc)的直角坐标参数方程为:The Cartesian coordinate parametric equation of the point meshing epicycloid (bc) is:
方程中xab表示点啮合摆线的X坐标,yab表示点啮合摆线的Y坐标,xbc表示点啮合外摆线的X坐标,ybc表示点啮合外摆线的Y坐标,A表示阴阳两转子的中心距,d表示齿根圆直径,D表示齿顶圆直径,t1表示点啮合摆线的起始角度,t2表示点啮合外摆线的起始角度,t表示坐标参数。In the equation, x ab represents the X coordinate of the point meshing cycloid, y ab represents the Y coordinate of the point meshing cycloid, x bc represents the X coordinate of the point meshing epicycloid, y bc represents the Y coordinate of the point meshing epicycloid, and A represents The center distance between the male and female rotors, d represents the diameter of the root circle, D represents the diameter of the addendum circle, t 1 represents the starting angle of the point meshing cycloid, t 2 represents the starting angle of the point meshing epicycloid, and t represents the coordinate parameter .
所述类阿基米德螺线与齿根圆弧的连接处以及类阿基米德螺线的共轭包络线与齿顶圆弧的连接处一阶导数连续,均为光滑连接。其共轭转子(阴转子)同样为光滑连接。The connection between the Archimedes-like spiral and the dedendum arc and the connection between the conjugate envelope of the Archimedes-like spiral and the addendum arc have continuous first-order derivatives and are smooth connections. Its conjugate rotor (female rotor) is also smoothly connected.
所述齿根圆弧(cd)的直角坐标参数方程为:The Cartesian coordinate parametric equation of the dedendum arc (cd) is:
所述齿顶圆弧(fa)的直角坐标参数方程为:The Cartesian coordinate parameter equation of the addendum arc (fa) is:
方程中xcd表示齿根圆弧的X坐标,ycd表示齿根圆弧的Y坐标,xfa表示齿顶圆弧的X坐标,yfa表示齿顶圆弧的Y坐标,D表示齿顶圆直径,d表示齿根圆直径,t表示坐标参数。In the equation, x cd indicates the X coordinate of the dedendum arc, y cd indicates the Y coordinate of the dedendum arc, x fa indicates the X coordinate of the addendum arc, y fa indicates the Y coordinate of the addendum arc, and D indicates the addendum circle diameter, d represents the diameter of the dedendum circle, and t represents the coordinate parameter.
上述双螺杆真空泵转子型线的设计方法,包括以下步骤:The method for designing the rotor profile of the above-mentioned twin-screw vacuum pump includes the following steps:
1)对梯形转子对进行径向切割得双螺杆真空泵齿型的径向型线,阳转子型线中,fa段为齿顶圆弧,ac段为阿基米德螺线,cd段为齿根圆弧,df段为阿基米德螺线,阴转子的型线与阳转子相同,阴转子型线中,f'a'段为齿顶圆弧,a'c'段为阿基米德螺线,c'd'段为齿根圆弧,d'f'段为阿基米德螺线;1) Carry out radial cutting on the trapezoidal rotor pair to obtain the radial profile line of the twin-screw vacuum pump tooth profile. In the profile line of the male rotor, the fa segment is the addendum arc, the ac segment is the Archimedes spiral, and the cd segment is the tooth root arc, segment df is the Archimedes spiral, the profile of the female rotor is the same as that of the male rotor, in the profile of the female rotor, segment f'a' is the addendum arc, and segment a'c' is Archimedes German spiral, c'd' section is the root arc, and d'f' section is the Archimedes spiral;
2)用阴转子a'点的点啮合外摆线替代阳转子的ac段阿基米德螺线;2) replace the Archimedes spiral of the ac section of the male rotor with the point meshing epicycloid at point a' of the female rotor;
3)用极径坐标下方程为ρ=α×f(t)+β的类阿基米德螺线取代df段阿基米德螺线,f(t)表示代替原阿基米德螺线角度参量的函数,该函数满足在两个端点处与齿顶圆弧以及齿根圆弧光滑过渡,即在两个端点处
4)将类阿基米德螺线在e点处分为两段,并保留其中一段,假设保留了de段,求取de段的共轭曲线e'f',其中e点对应的啮合点为e',d点对应的啮合点为f',通过旋转平移将e'f'与de段相连;4) Divide the Archimedes-like spiral into two sections at point e, and keep one section. Assuming that section de is reserved, obtain the conjugate curve e'f' of section de, where the meshing point corresponding to point e is The meshing point corresponding to point e' and d is f', and e'f' is connected to segment de through rotation and translation;
5)在点啮合外摆线上取与节圆的交点,并求取该交点对应的点啮合摆线。5) Take the intersection point with the pitch circle on the point meshing epicycloid, and calculate the point meshing cycloid corresponding to the intersection point.
本发明设计所产生的双螺杆真空泵齿形由点啮合摆线、点啮合外摆线、圆弧—圆弧包络线、类阿基米德螺线及其共轭包络线组成,本发明在普通的梯形齿基础上,通过此轴向梯形的上下底位置界定类阿基米德螺线及其共轭包络线的范围和摆线范围,通过与圆弧的一阶导数连续确定类阿基米德螺线,并添加类阿基米德螺线的共轭包络线,最后用封闭的啮合线确定点啮合摆线以及点啮合外摆线方程,从而完成型线设计;本发明的双螺杆真空泵齿型的型线完全满足啮合定理,有封闭的啮合线和连续的接触线,从而具有较好的性能;同时,采用此种设计方法产生的型线可以使两螺杆的转子型线相同,从而可以较好的降低转子加工成本。The tooth shape of the twin-screw vacuum pump produced by the design of the present invention is composed of point meshing cycloids, point meshing epicycloids, arc-arc envelopes, Archimedes-like spirals and their conjugate envelopes. On the basis of ordinary trapezoidal teeth, the range of the Archimedes-like spiral and its conjugate envelope and the range of the cycloid are defined by the position of the upper and lower bases of the axial trapezoid, and the class is continuously determined by the first-order derivative of the arc. Archimedes spiral, and add the conjugate envelope of Archimedes spiral, and finally use the closed meshing line to determine the point meshing cycloid and the point meshing epicycloid equation, so as to complete the profile design; the present invention The profile line of the twin-screw vacuum pump tooth profile fully satisfies the meshing theorem, and has a closed meshing line and a continuous contact line, so it has better performance; at the same time, the profile line generated by this design method can make the rotor profile of the two screws The lines are the same, which can better reduce the rotor processing cost.
附图说明Description of drawings
图1为本发明所述双螺杆真空泵转子型线的示意图;Fig. 1 is the schematic diagram of twin-screw vacuum pump rotor profile of the present invention;
图2为传统梯形螺杆真空泵的径向型线;Figure 2 is the radial profile of a traditional trapezoidal screw vacuum pump;
图3为对传统梯形螺杆真空泵的径向型线修正点啮合摆线后的型线;Fig. 3 is the profile line after engaging the cycloid at the radial profile correction point of the traditional trapezoidal screw vacuum pump;
图4为本发明所述双螺杆真空泵转子的轴向截面;Fig. 4 is the axial section of the twin-screw vacuum pump rotor of the present invention;
图5为本发明转子型线及其啮合曲线在径向端面的投影图;Fig. 5 is a projection view of the rotor profile and its meshing curve on the radial end face of the present invention;
图6为本发明转子的瞬时接触线;Fig. 6 is the instantaneous contact line of the rotor of the present invention;
图7为图3所示的型线及其啮合线;Fig. 7 is the molding line shown in Fig. 3 and its meshing line;
图8为图7所示型线修正点啮合摆线后的型线及啮合线。Fig. 8 is the profiled line and meshing line after the profiled line correction point meshes with the cycloid shown in Fig. 7 .
具体施方式Specific implementation
下面结合附图对本发明作进一步说明。本发明的螺杆真空泵型线如图1所示,其组成为点啮合摆线、圆弧——圆弧包络线以及类阿基米德螺线及其共轭包络线组成。阳转子具体构成:点啮合摆线(a1b1)、点啮合外摆线(b1c1)、齿根圆弧(c1d1)、类阿基米德螺线(d1e1)、类阿基米德螺线的共轭包络线(e1f1)、齿顶圆弧(f1a1)。阴转子型线由阳转子对应的共轭曲线组成,可与阳转子型线相同。阴转子具体构成:点啮合摆线(a2b2)、点啮合外摆线(b2c2)、齿根圆弧(c2d2)、类阿基米德螺线(d2e2)、类阿基米德螺线的共轭包络线(e2f2)、齿顶圆弧(f2a2)。下标1表示阳转子,下标2表示阴转子,通过调整参数可以使阴、阳两转子相同。The present invention will be further described below in conjunction with accompanying drawing. The profile of the screw vacuum pump of the present invention is shown in Figure 1, which consists of a point meshing cycloid, an arc-arc envelope, and an Archimedes-like spiral and its conjugate envelope. The specific composition of the male rotor: point meshing cycloid (a 1 b 1 ), point meshing epicycloid (b 1 c 1 ), dedendum arc (c 1 d 1 ), Archimedes-like spiral (d 1 e 1 ), the conjugate envelope of the Archimedes-like spiral (e 1 f 1 ), and the addendum arc (f 1 a 1 ). The profile line of the female rotor is composed of the corresponding conjugate curve of the male rotor, which can be the same as the profile line of the male rotor. The specific composition of the female rotor: point meshing cycloid (a 2 b 2 ), point meshing epicycloid (b 2 c 2 ), dedendum arc (c 2 d 2 ), Archimedes-like spiral (d 2 e 2 ), the conjugate envelope of the Archimedes-like spiral (e 2 f 2 ), and the addendum arc (f 2 a 2 ). The subscript 1 indicates the male rotor, and the subscript 2 indicates the female rotor. By adjusting the parameters, the male and female rotors can be made the same.
本发明提出了一种阿基米德螺线的改进曲线,将之称为类阿基米德螺线。若将目前螺杆真空泵设计当中普遍采用的阿基米德螺线替代为本发明中的类阿基米德螺线及其啮合包络线,得到的转子曲线连接光滑,阴阳两转子完全符合啮合定理,且阴阳两转子完全相同,实现了同齿形阴阳转子的共轭。The invention proposes an improved curve of the Archimedes spiral, which is called the Archimedes-like spiral. If the Archimedes spiral commonly used in the current design of screw vacuum pumps is replaced by the Archimedes-like spiral and its meshing envelope in the present invention, the obtained rotor curves are connected smoothly, and the yin and yang rotors fully comply with the meshing theorem , and the yin and yang rotors are exactly the same, realizing the conjugate of the yin and yang rotors with the same tooth shape.
图4为本设计的轴向截面,各段曲线与端面型线对应。可以看到齿顶段比齿底段宽,有利于转子加工刀具的设计。Figure 4 is the axial section of this design, and the curves of each section correspond to the profiled lines of the end face. It can be seen that the tooth top section is wider than the tooth bottom section, which is beneficial to the design of the rotor machining tool.
图5为本设计转子啮合曲线在径向端面的投影图。Fig. 5 is the projection diagram of the meshing curve of the rotor in this design on the radial end face.
图6为本设计转子的瞬时接触线,从图中可以看出,本设计的接触线完全连续,转子具有良好的气密性。Figure 6 shows the instantaneous contact line of the rotor of this design. It can be seen from the figure that the contact line of this design is completely continuous, and the rotor has good airtightness.
本发明的各段组成曲线在笛卡尔坐标系下方程如下:Each section composition curve of the present invention is as follows under Cartesian coordinate system equation:
所述点啮合摆线(ab)的参数方程为:The parametric equation of the point meshing cycloid (ab) is:
所述点啮合外摆线(bc)的参数方程为:The parametric equation of the points engaging the epicycloid (bc) is:
所述齿根圆弧(cd)的参数方程为:The parametric equation of the dedendum arc (cd) is:
所述类阿基米德螺线(de)的参数方程为:The parametric equation of the class Archimedes spiral (de) is:
所述类阿基米德螺线的共轭包络线(ef)由de段的共轭曲线平移旋转而得:The conjugate envelope (ef) of the Archimedes-like spiral is obtained by translation and rotation of the conjugate curve of section de:
通过下述方程求取de的共轭曲线e'f',并将所求的共轭曲线由X2O2Y2坐标系转化至在X1O1Y1坐标系:Calculate the conjugate curve e'f' of de through the following equation, and transform the obtained conjugate curve from the X 2 O 2 Y 2 coordinate system to the X 1 O 1 Y 1 coordinate system:
其中由两转子工作时的旋向决定,阳转子顺时针旋向时取–,反之为+。in It is determined by the rotation direction of the two rotors when they are working. When the male rotor rotates clockwise, it is –, otherwise it is +.
θ为e和e'转化至极坐标下的极角差值。θ is the polar angle difference between e and e' converted to polar coordinates.
所述齿顶圆弧(fa)的参数方程为:The parametric equation of the addendum arc (fa) is:
式中:t——坐标参数,可视为极坐标下的极角值In the formula: t—coordinate parameter, which can be regarded as the polar angle value under polar coordinates
D——转子齿顶圆直径D——rotor addendum circle diameter
d——转子齿根圆直径d——Rotor root circle diameter
A——阴阳两转子的中心距A——The center distance between the male and female rotors
i——传动比,取为1i——transmission ratio, take it as 1
t1——摆线ab的起始角度t 1 ——the starting angle of cycloid ab
t2——摆线bc的起始角度t 2 ——the starting angle of cycloid bc
——转子型线位置参数 ——Rotor Profile Position Parameters
k——传动比加1,为2k—add 1 to the transmission ratio, which is 2
f(t)——代替阿基米德螺线中角度参数的函数f(t)——a function that replaces the angle parameter in the Archimedes spiral
阴转子型线由阳转子对应的共轭曲线组成,用包络条件关系式即可求得。The profile line of the female rotor is composed of the corresponding conjugate curves of the male rotor, which can be obtained by using the envelope condition relational expression.
由于本设计的型线可以通过梯形齿改进而得到,因此将梯形齿作为本设计的基础:Since the profile of this design can be obtained by improving the trapezoidal teeth, the trapezoidal teeth are taken as the basis of this design:
1.求取传统的梯形齿形1. Obtain the traditional trapezoidal tooth profile
对梯形螺杆转子对进行径向切割得到如图2所示的传统的梯形螺杆真空泵齿型的径向型线。The radial profile of the tooth profile of the traditional trapezoidal screw vacuum pump shown in Figure 2 is obtained by radially cutting the trapezoidal screw rotor pair.
图2中fa段为齿顶圆弧,ac为阿基米德螺线,cd为齿根圆弧,df为阿基米德螺线(渐开线)。阴转子与阳转子相同,对应acdf点改为a'c'd'f'即可。In Fig. 2, segment fa is the addendum arc, ac is the Archimedes spiral, cd is the root arc, and df is the Archimedes spiral (involute). The female rotor is the same as the male rotor, and the corresponding acdf point can be changed to a'c'd'f'.
2.点啮合外摆线的修正2. Correction of point meshing epicycloid
用阴转子a'点的点啮合外摆线替代图2中阳转子的ac段,形成的转子型线如图3。Replace the segment ac of the male rotor in Figure 2 with the meshing epicycloid at point a' of the female rotor, and the formed rotor profile is shown in Figure 3.
3.类阿基米德螺线3. Archimedes-like spiral
df段阿基米德螺线的共轭曲线与齿顶圆弧和齿根圆弧有交叉和分离的现象。引起此现象的主要原因为阿基米德螺线(渐开线)ρ=αt+β与齿根圆弧和齿顶圆弧在连接点d、f处的一阶导数不连续,转子型线在点d、f处不光滑,存在凸点和凹点,如图3。通过计算可以发现,传统的阿基米德螺线(渐开线)难以满足型线设计要求。The conjugate curve of the Archimedes spiral in section df intersects and separates from the addendum arc and the dedendum arc. The main reason for this phenomenon is that the first-order derivatives of the Archimedes spiral (involute) ρ=αt+β and the root arc and addendum arc at the connection points d and f are discontinuous, and the rotor profile Points d and f are not smooth, and there are convex and concave points, as shown in Figure 3. Through calculation, it can be found that the traditional Archimedes spiral (involute) is difficult to meet the profile design requirements.
将阿基米德螺线引申,用极径坐标下方程为ρ=α×f(t)+β的新曲线取代阿基米德螺线,将其称之为类阿基米德螺线。类阿基米德螺线必须与齿顶圆弧和齿根圆弧连续且一阶导数连续,即在两个端点处由此可选择满足条件的曲线。例如,ρ=α×sin(t)+β等。The Archimedes spiral is extended, and the Archimedes spiral is replaced by a new curve whose equation is ρ=α×f(t)+β in polar radial coordinates, and it is called an Archimedes-like spiral. The Archimedes-like spiral must be continuous with the addendum and root arcs and the first derivative must be continuous, that is, at the two endpoints This allows you to select a curve that satisfies the condition. For example, ρ=α×sin(t)+β, etc.
至此即可设计出满足啮合条件的两转子。At this point, the two rotors that meet the meshing conditions can be designed.
4.旋转类阿基米德螺线的共轭曲线4. Conjugate curves of rotating Archimedes-like spirals
为使阴阳两转子型线相同且共轭,将原类阿基米德螺线段在e点处分为两段,并保留其中一段,假设保留了de段,并求取de段的共轭曲线e'f',其中e点对应的啮合点为e',d点对应f'点。通过旋转平移将e'f'与de相连。这样就得到了一个由点啮合外摆线、圆弧—圆弧包络线以及类阿基米德螺线及其共轭包络线组成的型线。此种型线组成的阴阳两转子满足共轭条件,且阴阳两转子相同。In order to make the yin and yang rotors identical and conjugate, the original Archimedes spiral section is divided into two sections at point e, and one section is kept, assuming that section de is kept, and the conjugate curve e of section de is obtained 'f', where point e corresponds to the meshing point e', and point d corresponds to point f'. Connect e'f' with de by rotation translation. In this way, a profile line consisting of point meshing epicycloid, arc-arc envelope, Archimedes-like spiral and its conjugate envelope is obtained. The yin and yang rotors composed of such profiles satisfy the conjugate condition, and the yin and yang rotors are the same.
若采用此修正,类阿基米德螺线应当满足与齿顶、齿根圆弧连续,一阶导数满足
4.通过啮合线进行点啮合外摆线的修正4. Correction of point meshing epicycloids through meshing lines
上述型线的啮合线如图7所示,图7啮合线不封闭,这样不利于真空泵的气密型。在点啮合外摆线上任取一点,并求取其对应的点啮合摆线,阴阳两转子进行同样操作后,可以得到图8所示的啮合线图。The meshing line of the above profile is shown in Figure 7, and the meshing line in Figure 7 is not closed, which is not conducive to the airtight type of the vacuum pump. Pick any point on the point meshing epicycloid, and calculate its corresponding point meshing cycloid. After the same operation for the male and female rotors, the meshing line diagram shown in Figure 8 can be obtained.
通过改变此修正点的位置,在原点啮合外摆线的路径上将其移向齿根圆,便可以改变啮合线的封闭程度,最终达到啮合线的封闭。最终得到的啮合线如图4所示,型线如图1所示。By changing the position of this correction point and moving it to the dedendum circle on the path of the meshing epicycloid at the origin, the degree of closure of the meshing line can be changed, and finally the closure of the meshing line can be achieved. The resulting meshing line is shown in Figure 4, and the molded line is shown in Figure 1.
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