CN217266347U

CN217266347U - Water-saving dyeing device for low-temperature dispersion of polyester yarns

Info

Publication number: CN217266347U
Application number: CN202220970797.8U
Authority: CN
Inventors: 蔡兵
Original assignee: Zhejiang Dongyi Wire Industry Co ltd
Current assignee: Zhejiang Dongyi Wire Industry Co ltd
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-08-23
Anticipated expiration: 2032-04-25

Abstract

The utility model relates to a dyeing apparatus technical field discloses a water-saving dyeing apparatus for dacron silk low temperature dispersion, the utility model discloses a dyeing jar is equipped with the open appearance chamber that makes progress in the dyeing jar, and the last port bolt fixed connection of dyeing jar is equipped with the arc flange lid, and the arc flange covers fixedly and is equipped with washing liquid feed inlet and dyestuff inlet, and the lower extreme of dyeing jar is fixed to be equipped with the lower carriage, and the lower terminal surface of dyeing jar is fixed and is equipped with main motor and reduction gear, main motor drive reduction gear, and the diapire of dyeing jar is rotated and is equipped with the carousel, and the lower extreme of carousel passes the output shaft coaxial coupling of dyeing jar and reduction gear. The utility model discloses a washing liquid feed inlet pours into the washing liquid and cleans the inner wall of dyeing jar under the rotation of clean frame is cleaned, and final dyestuff or washing liquid pass through check valve pipe department and discharge, and the cleaning performance of this mode makes the washing liquid rotate the effect down more the inner wall that acts on the dyeing jar and has improved the availability factor of washing liquid and economize on water more.

Description

Water-saving dyeing device for low-temperature dispersion of polyester yarns

Technical Field

The utility model relates to a dyeing apparatus technical field specifically is a water-saving dyeing apparatus for dacron silk low temperature dispersion.

Background

Current dyeing apparatus of dacron silk need wash the dye vat with the discharge of primary color dyestuff when changing the look dyeing, then pour into new dyestuff, but the water consumption is great when the great washing of current dyeing apparatus date volume, causes more pending waste water simultaneously, is unfavorable for the environmental protection, and has improved the expense of environmental protection aftertreatment.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: in order to overcome the problems, the water-saving dyeing device for the low-temperature dispersion of the polyester yarns is provided, and the problems are solved.

The utility model provides a its technical problem take following technical scheme to realize:

a water-saving dyeing device for low-temperature dispersion of polyester yarns comprises a dyeing cylinder, wherein a cavity with an upward opening is arranged in the dyeing cylinder, an upper port of the dyeing cylinder is fixedly connected with an arc flange cover through a bolt, a cleaning solution feed inlet and a dye inlet are fixedly arranged on the arc flange cover, a lower support is fixedly arranged at the lower end of the dyeing cylinder, a main motor and a speed reducer are fixedly arranged on the lower end face of the dyeing cylinder, the main motor drives the speed reducer, a rotary disc is rotatably arranged on the bottom wall of the dyeing cylinder, the lower end of the rotary disc penetrates through the dyeing cylinder to be coaxially connected with an output shaft of the speed reducer, a first external threaded rod is fixedly arranged at the upper end of the rotary disc, a vertically communicated check valve pipe is fixedly arranged on the bottom wall of the dyeing cylinder, a dyeing frame is detachably arranged in the dyeing cylinder, a cone yarn is stacked and sleeved on the dyeing frame, and a cleaning frame is detachably arranged in the dyeing cylinder, the side wall of the cleaning frame is abutted to the inner wall of the dyeing cylinder.

Preferably, the cleaning frame comprises a main cylinder, a spiral blade brush and a second threaded cylinder, the spiral blade brush is fixed outside the main cylinder, the second threaded cylinder is fixed at the lower end of the main cylinder, the second threaded cylinder is in threaded connection with the first external threaded rod, the side wall of the spiral blade brush is abutted to the inner wall of the dyeing cylinder, an upper arc surface brush unit is fixedly arranged at the upper end of the main cylinder, the upper side wall of the upper arc surface brush unit is abutted to the inner side wall of the arc-shaped flange cover, a lower arc surface brush unit is fixedly arranged at the lower end of the main cylinder, and the lower side wall of the lower arc surface brush unit is abutted to the bottom wall of the dyeing cylinder.

Preferably, the dyeing frame comprises a hanging rod, a sleeving rod, a hanging scaffold and a first thread cylinder, wherein a first hanging hole is fixedly formed in the upper end of the hanging rod, the hanging scaffold is fixed at the lower end of the hanging rod, the first thread cylinder is fixed at the lower end of the hanging scaffold, the sleeving rods are fixed on the upper end face of the hanging scaffold at intervals, the cone yarns are sleeved on the sleeving rod, and the first thread cylinder is in threaded connection with the first external thread rod.

Preferably, the spiral blade brush comprises a metal spiral blade, a silica gel pad skin, a sponge and a nylon mesh net, wherein the silica gel pad skin is adhered to the metal spiral blade, the sponge is sleeved on the silica gel pad skin, and the nylon mesh net is sleeved on the sponge in a covering manner.

Preferably, the upper arc surface brush unit comprises a first fan frame, an upper brush and a second hanging hole, the second hanging hole is fixed at the upper end arc top of the first fan frame, the first fan frame is fixed at the upper end of the main cylinder, the upper end arc surface of the first fan frame is provided with the upper brush at intervals, the upper brush abuts against the arc inner wall of the arc flange cover, the upper brush is higher than the second hanging hole, and the second hanging hole is not in contact with the arc inner wall of the arc flange cover.

Preferably, the lower arc surface brush unit comprises a second fan frame and a lower brush, the lower brush is fixed on the side edge of the lower arc surface of the second fan frame at intervals, and the second fan frame is provided with through overflow holes at intervals.

The utility model has the advantages that: during dyeing, will the arc blind flange takes off, will through hoisting equipment the dyeing frame hoist extremely make through rotating in the dyeing jar first screw thread section of thick bamboo in first external screw thread pole threaded connection, then will the arc blind flange passes through the bolt fastening in the last port department of dyeing jar, then pass through the dyestuff inlet pours into the dyestuff into in the dyeing jar, will after finishing pouring into the dyestuff inlet department seals, starts main motor makes its drive reduction gear and dyeing frame rotate for suit in on the suit pole the section of thick bamboo yarn dyeing soaks more fast better, will after finishing dyeing arc blind flange and dyeing frame take off, will clean frame threaded connection through hoisting equipment in on the first external screw thread pole, start main motor drive the reduction gear with clean frame rotates, pours into the washing liquid through the washing liquid feed inlet simultaneously and is in clean frame rotate to wipe down the inner wall of dyeing jar And finally, discharging the dye or the cleaning solution through the one-way valve pipe, wherein the cleaning effect of the mode enables the cleaning solution to act on the inner wall of the dyeing cylinder more under the rotation action, so that the use efficiency of the cleaning solution is improved, and water is saved.

Drawings

The present invention will be further explained with reference to the drawings and examples.

FIG. 1 is a schematic structural view of a dyeing vat and an arc flange cover of the present invention;

FIG. 2 is a schematic structural view of a cleaning frame of the present invention;

FIG. 3 is a schematic structural view of a dyeing stand according to the present invention;

FIG. 4 is an enlarged cross-sectional view taken at A in FIG. 2;

fig. 5 is a schematic view of a local top view structure at a in the present invention.

The scores in the figures are as follows: 10. a dyeing vat; 11. an arc-shaped flange cover; 13. a dye inlet; 14. a cleaning liquid feed port; 15. a lower bracket; 16. a main motor; 17. a speed reducer; 18. a check valve tube; 19. a turntable; 20. a first externally threaded rod; 21. a first fan frame; 22. a brush is arranged; 23. a spiral leaf brush; 24. a main barrel; 25. a second fan frame; 26. an overflow aperture; 27. a lower brush; 28. a boom; 29. sleeving a rod; 30. a first threaded barrel; 31. cone yarn; 32. a first lifting hole; 33. a second lifting hole; 34. silica gel pad skin; 35. sponge; 36. a nylon mesh net; 37. a metal helical blade; 38. a cleaning frame; 39. a dyeing rack; 40. an upper arc surface brush unit; 41. a lower arc brush unit; 42. a second threaded barrel; 43. a hanging scaffold.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

The embodiments of the present invention will be described in detail with reference to the accompanying drawings:

as shown in fig. 1-5, the water-saving dyeing apparatus for dispersing polyester yarn at low temperature of the present invention comprises a dyeing cylinder 10, wherein an upward open cavity is provided in the dyeing cylinder 10, an arc-shaped flange cover 11 is fixedly connected to an upper port bolt of the dyeing cylinder 10, a cleaning solution feed port 14 and a dye feed port 13 are fixedly provided on the arc-shaped flange cover 11, a lower bracket 15 is fixedly provided at a lower end of the dyeing cylinder 10, a main motor 16 and a speed reducer 17 are fixedly provided at a lower end face of the dyeing cylinder 10, the main motor 16 drives the speed reducer 17, a rotary table 19 is rotatably provided at a bottom wall of the dyeing cylinder 10, a lower end of the rotary table 19 passes through the dyeing cylinder 10 and is coaxially connected to an output shaft of the speed reducer 17, a first external thread rod 20 is fixedly provided at an upper end of the rotary table 19, a one-way valve tube 18 which is vertically communicated is fixedly provided at a bottom wall of the dyeing cylinder 10, can dismantle in the dyeing jar 10 and be equipped with dyeing frame 39, it is equipped with section of thick bamboo yarn 31 to pile up the suit on dyeing frame 39, can dismantle in the dyeing jar 10 and be equipped with cleaning frame 38, cleaning frame 38's lateral wall with the inner wall of dyeing jar 10 offsets.

Preferably, the cleaning frame 38 includes a main cylinder 24, a spiral blade brush 23, and a second threaded cylinder 42, the spiral blade brush 23 is fixed outside the main cylinder 24, the second threaded cylinder 42 is fixed at the lower end of the main cylinder 24, the second threaded cylinder 42 is in threaded connection with the first external threaded rod 20, the side wall of the spiral blade brush 23 abuts against the inner wall of the dyeing cylinder 10, an upper arc brush unit 40 is fixedly arranged at the upper end of the main cylinder 24, the upper side wall of the upper arc brush unit 40 abuts against the inner side wall of the arc flange cover 11, a lower arc brush unit 41 is fixedly arranged at the lower end of the main cylinder 24, and the lower side wall of the lower arc brush unit 41 abuts against the bottom wall of the dyeing cylinder 10.

Preferably, the dyeing frame 39 includes a hanging rod 28, a sheathing rod 29, a hanging plate 43, and a first threaded cylinder 30, wherein a first hanging hole 32 is fixedly disposed at an upper end of the hanging rod 28, the hanging plate 43 is fixed at a lower end of the hanging rod 28, the first threaded cylinder 30 is fixed at a lower end of the hanging plate 43, the sheathing rods 29 are fixed at an upper end surface of the hanging plate 43 at intervals, a cylinder yarn 31 is sheathed on the sheathing rod 29, the first threaded cylinder 30 is in threaded connection with the first external threaded rod 20, specifically, the dyeing frame 39 is placed into the dyeing cylinder 10 and rotated by hoisting the first hanging hole 32, so that the first threaded cylinder 30 is in threaded connection with the first external threaded rod 20, then the arc-shaped flange cover 11 is sealed at an upper end of the dyeing cylinder 10, then dye is injected through the dye inlet 13 for dyeing, and the speed reducer 17 is driven by the lower bracket 15 during dyeing to drive the rotary table 19, The first male screw rod 20 and the dyeing jig 39 are rotated to accelerate the permeation rate of the dye.

Preferably, the spiral blade brush 23 comprises a metal spiral blade 37, a silica gel pad skin 34, a sponge 35 and a nylon mesh net 36, wherein the silica gel pad skin 34 is adhered to the metal spiral blade 37, the sponge 35 is sleeved on the silica gel pad skin 34, and the nylon mesh net 36 is sleeved on the sponge 35 in a wrapping manner.

Preferably, the upper arc surface brush unit 40 includes a first fan frame 21, an upper brush 22 and a second hanging hole 33, the second hanging hole 33 is fixed at the top of the upper arc of the first fan frame 21, the first fan frame 21 is fixed at the upper end of the main cylinder 24, the upper brush 22 is arranged at the upper arc of the first fan frame 21 at an interval, the upper brush 22 abuts against the arc inner wall of the arc flange cover 11, the upper brush 22 is higher than the second hanging hole 33, and the second hanging hole 33 does not contact with the arc inner wall of the arc flange cover 11.

Preferably, the lower arc brush unit 41 includes a second fan frame 25 and lower brushes 27, the lower brushes 27 are fixed on the lower arc side of the second fan frame 25 at intervals, and the second fan frame 25 is provided with through overflow holes 26 at intervals.

In specific implementation, during dyeing, the arc-shaped flange cover 11 is taken down, the dyeing frame 39 is hoisted into the dyeing cylinder 10 through hoisting equipment, the first threaded cylinder 30 is in threaded connection with the first external threaded rod 20 through rotation, then the arc-shaped flange cover 11 is fixed at the upper port of the dyeing cylinder 10 through bolts, then dye is injected into the dyeing cylinder 10 through the dye liquid inlet 13, the dye liquid inlet 13 is closed after the injection is finished, the main motor 16 is started to drive the speed reducer 17 and the dyeing frame 39 to rotate, so that the cheese 31 sleeved on the sleeved rod 29 is dyed more quickly and better, after the dyeing is finished, the arc-shaped flange cover 11 and the dyeing frame 39 are taken down, the cleaning frame 38 is in threaded connection with the first external threaded rod 20 through hoisting equipment, the main motor 16 is started to drive the speed reducer 17 and the cleaning frame 38 to rotate, meanwhile, cleaning liquid is injected through the cleaning liquid inlet 14 and cleans the inner wall of the dyeing tank 10 under the rotating and wiping action of the cleaning frame 38, and finally, the dye or the cleaning liquid is discharged through the one-way valve pipe 18.

It should be emphasized that the embodiments described herein are illustrative and not restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also falls within the scope of the present invention, in any other embodiments derived by those skilled in the art according to the technical solutions of the present invention.

Claims

1. The utility model provides a water-saving dyeing apparatus for dacron silk low temperature dispersion which characterized in that: comprises a dyeing cylinder (10), an upward open cavity is arranged in the dyeing cylinder (10), an upper port of the dyeing cylinder (10) is fixedly connected with an arc flange cover (11) through bolts, a cleaning liquid inlet (14) and a dye inlet (13) are fixedly arranged on the arc flange cover (11), a lower support (15) is fixedly arranged at the lower end of the dyeing cylinder (10), a main motor (16) and a speed reducer (17) are fixedly arranged on the lower end face of the dyeing cylinder (10), the main motor (16) drives the speed reducer (17), a rotary table (19) is rotatably arranged on the bottom wall of the dyeing cylinder (10), the lower end of the rotary table (19) penetrates through the dyeing cylinder (10) and is coaxially connected with an output shaft of the speed reducer (17), a first external threaded rod (20) is fixedly arranged at the upper end of the rotary table (19), and a one-way valve pipe (18) which is communicated with the upper part and the lower part is fixedly arranged on the bottom wall of the dyeing cylinder (10), can dismantle in dyeing jar (10) and be equipped with dyeing frame (39), it is equipped with section of thick bamboo yarn (31) to pile up the suit on dyeing frame (39), can dismantle in dyeing jar (10) and be equipped with clean frame (38), the lateral wall of clean frame (38) with the inner wall of dyeing jar (10) offsets.

2. A water-saving dyeing apparatus for polyester yarn low temperature dispersion according to claim 1, characterized in that: cleaning frame (38) are including a main section of thick bamboo (24), spiral leaf brush (23), second screw thread section of thick bamboo (42), spiral leaf brush (23) are fixed in the outside of a main section of thick bamboo (24), second screw thread section of thick bamboo (42) are fixed in the lower extreme of a main section of thick bamboo (24), second screw thread section of thick bamboo (42) with first external screw thread pole (20) threaded connection, the lateral wall of spiral leaf brush (23) with the inner wall of dyeing jar (10) offsets, the upper end of a main section of thick bamboo (24) is fixed and is equipped with cambered surface brush unit (40), go up the last lateral wall of cambered surface brush unit (40) with the inside wall of arc flange lid (11) offsets, the lower extreme of a main section of thick bamboo (24) is fixed and is equipped with cambered surface brush unit (41) down, the lower lateral wall of cambered surface brush unit (41) with the diapire of dyeing jar (10) offsets down.

3. A water-saving dyeing apparatus for polyester yarn low temperature dispersion according to claim 2, characterized in that: dyeing frame (39) include jib (28), suit pole (29), platform sling (43), first screw thread section of thick bamboo (30), the fixed first lewis hole (32) that is equipped with in upper end of jib (28), platform sling (43) are fixed in the lower extreme of jib (28), first screw thread section of thick bamboo (30) are fixed in the lower extreme of platform sling (43), suit pole (29) interval is fixed in the up end of platform sling (43), section of thick bamboo yarn (31) suit in on suit pole (29), first screw thread section of thick bamboo (30) with first external screw thread pole (20) threaded connection.

4. A water-saving dyeing apparatus for polyester yarn low-temperature dispersion according to claim 3, characterized in that: spiral leaf brush (23) include metal spiral leaf (37), silica gel pad skin (34), sponge (35), nylon net (36), silica gel pad skin (34) glue in on metal spiral leaf (37), sponge (35) suit in on silica gel pad skin (34), nylon net (36) cladding suit in on sponge (35).

5. A water-saving dyeing apparatus for polyester filament low-temperature dispersion according to claim 4, characterized in that: go up cambered surface brush unit (40) including first fan frame (21), go up brush (22), second lewis hole (33) are fixed in the upper end arc top department of first fan frame (21), first fan frame (21) are fixed in the upper end of main drum (24), the upper end cambered surface department interval of first fan frame (21) is equipped with go up brush (22), go up brush (22) with the arc inner wall of arc flange lid (11) offsets, it is higher than to go up brush (22) second lewis hole (33), second lewis hole (33) not with the arc inner wall contact of arc flange lid (11).

6. A water-saving dyeing apparatus for polyester yarn low-temperature dispersion according to claim 5, characterized in that: the lower cambered surface brush unit (41) comprises a second fan frame (25) and lower brushes (27), the lower brushes (27) are fixed on the side edge of the lower cambered surface of the second fan frame (25) at intervals, and the second fan frame (25) is provided with through overflow holes (26) at intervals.