CN217252007U - Efficient panel punching device - Google Patents
Efficient panel punching device Download PDFInfo
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- CN217252007U CN217252007U CN202221533228.3U CN202221533228U CN217252007U CN 217252007 U CN217252007 U CN 217252007U CN 202221533228 U CN202221533228 U CN 202221533228U CN 217252007 U CN217252007 U CN 217252007U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The utility model relates to an efficient plate punching device, which is used for punching plates of stamping parts of automobile parts, and comprises a punch press, a finished product discharging device and a punching device, wherein the finished product discharging device and the punching device are arranged on the punch press; the punching device comprises a plate conveying device, at least two plate punching device tables, at least two plate punching conveying device fixing blocks, a plate punching Y-axis support, at least two plate punching Y-axis tracks and a plate punching Y-axis stepping motor; the plate punching device bedplate is arranged on the plate punching Y-axis rail; the plate punching Y-axis rail is arranged on the plate punching Y-axis support, and the plate punching Y-axis stepping motor is connected with the plate punching device bedplate and used for moving the plate conveying device in the Y direction. The device replaces manual production, and the structure is reliable, the performance is high, the use is convenient, the maintenance is easy, the number of operating personnel is reduced, and the market competitiveness of enterprises is improved.
Description
Technical Field
The utility model relates to a manufacturing installation, concretely relates to efficient panel punching device that other different equipment that can arrange in order that degree of automation of stamping workpiece among the automobile parts is higher in the automobile parts is used for different production scenes.
Background
With the development of science and technology and the progress of technology, automobile products are changing day by day, various industrial products such as automobile parts and the like are changed into various types, and the mass production of products with different appearance structures has higher requirements on the product quality and the production efficiency, wherein the higher requirements are provided for the stamping part products, and the automobile parts are important fields of automobile industry participation in globalization in China.
In the process of processing stamping parts, the plates cut by the coiled sheets have the processing and forming requirements in different industrial scenes, the overall yield of partial plate products is high, the quality of a single product is high, and the labor and the time are consumed; in the plate processing, the plate punching and blanking process is realized, the plate needs to be manually held, then punching equipment is started by manual stepping, and the punching position of the plate needs to be manually changed for each punching; the manual work has the disadvantages of high labor intensity of workers, low efficiency, different punching and blanking positions, great waste of the plate and certain potential safety and quality hazards.
In the prior art, the precision punching process for the plate occasionally has the problem of punching of defective products in the punching operation, and the use efficiency of the plate is influenced by the proficiency of workers, so that the punching of the plate needs to be operated by relatively skilled workers, and the labor cost is high.
Thus, the prior art sheet punching also has a place to lift.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an efficient panel punching device that degree of automation of stamping workpiece among the automobile parts is higher, can arrange other different equipment in pairs and be used for different production scenes, combine automation equipment to carry out production technology to solve current technical problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an efficient plate punching device is used for plate punching of stamping parts of automobile parts and comprises a punch press, a finished product discharging device and a punching device, wherein the finished product discharging device and the punching device are arranged on the punch press; the punching device comprises a plate conveying device, at least two plate punching device tables, at least two plate punching conveying device fixing blocks, a plate punching Y-axis support, at least two plate punching Y-axis tracks and a plate punching Y-axis stepping motor; the plate conveying device is arranged on the plate punching device bedplate through the plate punching conveying device fixing block, and the plate punching device bedplate is arranged on the plate punching Y-axis rail; the plate punching Y-axis rail is arranged on the plate punching Y-axis support, the plate punching Y-axis support is arranged on the punching machine, and the plate punching Y-axis stepping motor is connected with the plate punching device bedplate and used for moving the plate conveying device in the Y direction.
In the plate punching device according to the preferred embodiment of the present application, the plate conveying device includes a plate punching conveying motor, two plate punching conveying device supports, a plurality of plate conveying device lower conveying shafts, and a plurality of plate conveying device upper conveying shafts, wherein the plate punching conveying device supports are a single body, the two plate punching conveying device supports are correspondingly disposed, the plurality of plate conveying device lower conveying shafts and the plurality of plate conveying device upper conveying shafts are disposed between the two plate punching conveying device supports, and the plurality of plate conveying device lower conveying shafts and the plurality of plate conveying device upper conveying shafts are connected to the plates in a rolling manner; the plate punching conveying motor is arranged on the plate punching conveying device support and used for rotating the lower conveying shafts of the plate conveying devices and the upper conveying shafts of the plate conveying devices.
The sheet punching device of the preferred embodiment of the present application, the punch press includes a punch press body, a sheet punching upper plate and a sheet punching die, and the sheet punching upper plate and the sheet punching die are correspondingly arranged on the punch press body.
The plate punching device in the preferred embodiment of the application comprises a finished product discharging hopper, wherein the finished product discharging hopper is used for carrying and conveying finished products.
The plate punching device of the preferred embodiment of the application further comprises a waste plate discharging device, and the waste plate discharging device is arranged at the outlet end of the plate conveying device and used for receiving waste plates.
The plate punching device of the preferred embodiment of the application, the plate conveying device further comprises an incoming material inductive switch, and the incoming material inductive switch is arranged on the plate punching conveying device support and used for sensing plates.
The plate punching device of this application preferred embodiment, plate punching device still includes the electrical control box, electrical control box electric connection punch press, plate punch a hole Y axle step motor, plate conveying motor, finished product discharging device and supplied materials inductive switch punch a hole.
The design idea of the application is that an automatic plate punching device is designed, plates are conveyed in an upper and lower roller mode, and are extruded and conveyed up and down, so that the plates are prevented from slipping and deviating in the punching process; the X-axis and Y-axis movement is automatically carried out to punch holes, so that the plates can be uniformly punched until the plates are completely punched; after punching, the finished products are conveyed outwards through a finished product discharging device to finish the conveying work of the finished products, the finished products reach a material waiting station externally connected with other equipment, and the waste plates are conveyed out of the roller rail to the waste plate discharging device; the device replaces manual production, has reliable structure, high performance, convenient use and easy maintenance, achieves safe production, reduces operating personnel and improves the market competitiveness of enterprises.
Owing to adopted above technical scheme, make the utility model discloses following advantage effect has:
the device has the advantages that the device is fully-automatic in production, the speed is improved, one device can replace one person, one worker can operate and manage three devices simultaneously, the occurrence of industrial injuries is reduced, the structure is reliable, the performance is high, the use is convenient, the maintenance is easy, the safety in production is achieved, the number of operating personnel is reduced, and the market competitiveness of enterprises is improved;
secondly, the plate is conveyed in an upper and lower roller manner, and is extruded and conveyed up and down, so that the plate is prevented from slipping and deviating in the punching process;
thirdly, the punching is automatically carried out in the X-axis direction and the Y-axis direction, so that the plate can be uniformly punched;
and fourthly, the finished product discharging device is used for conveying the finished products outwards, and the finished products are conveyed while the finished products are punched.
Of course, implementing any particular embodiment of the present disclosure does not necessarily have all of the above technical advantages at the same time.
Drawings
FIG. 1 is a schematic view of an appearance structure of a plate punching device according to the present application;
FIG. 2 is an enlarged view of a portion of the sheet punching apparatus of the present application;
fig. 3 is a schematic diagram of the electrical connection of the present application.
Detailed Description
For the purpose of understanding, the preferred embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Please refer to fig. 1 and 2, which are schematic views of an external structure and a partially enlarged schematic view of a plate punching apparatus according to the present application; the efficient plate punching device is used for punching plates of stamping parts of automobile parts, the plates are conveyed in an upper and lower roller mode, the plates are conveyed in an upper and lower extrusion mode, and the plates are prevented from slipping and deviating in the punching process; and automatically move in the X-axis direction and the Y-axis direction to punch holes, so that the plates can be punched uniformly.
In the figure, the plate punching device comprises a punch press, a finished product discharging device 14 and a punching device 8, wherein the finished product discharging device 14 and the punching device 8 are arranged on the punch press; the product discharge device 14 removes the product each time the press is raised; the punching device 8 comprises a plate conveying device, at least two plate punching device tables 10, at least two plate punching conveying device fixing blocks 37, a plate punching Y-axis support 34, at least two plate punching Y-axis rails 35 and a plate punching Y-axis stepping motor 36; as shown in fig. 2, in the embodiment of the present application, the number of the plate punching conveying device fixing blocks 37 is four, the number of the plate punching conveying device fixing blocks 10 is two, and each plate punching conveying device table 10 distributes two plate punching conveying device fixing blocks 37, but the present application is not limited thereto, and as long as the number and the distribution mode of the stable connection are both within the protection scope of the present application.
In addition, in fig. 2, the plate punching device platen 10 is arranged on the plate punching Y-axis rail 35, the plate punching Y-axis rail 35 is a combination of sliding groove-matched sliding rails, in the embodiment of the present invention, the number of the plate punching Y-axis rails 35 is four, and two plate punching Y-axis rails 35 are connected below each plate punching device platen 10, so that the plate punching device platen 10 can smoothly slide on the plate punching Y-axis rails 35; the sheet punching Y-axis rails 35 are disposed on the sheet punching Y-axis brackets 34, the sheet punching Y-axis brackets 34 are disposed on the punching machine, as shown in fig. 2, in the embodiment of the present invention, the sheet punching Y-axis brackets 34 include five bracket bars, four longitudinal and one transverse bracket bars are disposed on the punching machine, the four sheet punching Y-axis rails 35 are respectively fixed on the bracket bars of the four longitudinally arranged sheet punching Y-axis brackets 34, and the bracket bars of the transverse sheet punching Y-axis brackets 34 connect the end portions of the bracket bars of the four longitudinally arranged sheet punching Y-axis brackets 34 for stable connection; in addition, the plate punching Y-axis stepping motor 36 is connected to the plate punching device platen 10, and is used for moving the plate conveying device in the Y direction, and under the driving of the plate punching Y-axis stepping motor 36, the plate can automatically move in the X-axis and Y-axis directions to punch holes, so that the plate can be uniformly punched; the plate punches the hole at every turn, the action of the plate punching Y-axis stepping motor 36 and the plate punching Y-axis rail 35 are mutually matched to drive the plate to move at regular relative positions, and after the action of the punch press at every turn is finished, the position of the plate to be punched next time can be accurately positioned to perform punching action.
Furthermore, the plate conveying device includes a plate punching conveying motor 9, two plate punching conveying device brackets 38, a plurality of plate conveying device lower conveying shafts 30, and a plurality of plate conveying device upper conveying shafts 31, wherein the plate punching conveying device brackets 38 are a single body, the two plate punching conveying device brackets 38 are correspondingly arranged in a plane-to-plane manner as shown in fig. 2, a distance between the two plate punching conveying device brackets 38 is a width of a plate, and has a function of limiting the plate, and the plurality of plate conveying device lower conveying shafts 30 and the plurality of plate conveying device upper conveying shafts 31 are arranged between the two plate punching conveying device brackets 38, and are connected in a manner that two ends of a central shaft of the plurality of plate conveying device lower conveying shafts 30 and two ends of a central shaft of the plurality of plate conveying device upper conveying shafts 31 are respectively connected with one plate punching conveying device bracket 38, after the assembly, the horizontal position of the upper conveying shafts 31 of the plurality of plate conveying devices is higher than that of the lower conveying shafts 30 of the plurality of plate conveying devices, the rollers of the lower conveying shafts 30 of the plurality of plate conveying devices and the rollers of the upper conveying shafts 31 of the plurality of plate conveying devices can roll on the respective central shafts, and the lower conveying shafts 30 of the plurality of plate conveying devices and the upper conveying shafts 31 of the plurality of plate conveying devices are connected with the plates in a rolling manner to extrude and convey the plates up and down.
As shown in fig. 2, the plate punching conveying motor 9 is disposed on the plate punching conveying device support 38 and is configured to rotate the plurality of plate conveying device lower conveying shafts 30 and the plurality of plate conveying device upper conveying shafts 31, after a plate enters the plate punching conveying device support 38, the plate punching conveying motor 9 receives a command to rotate the plurality of plate conveying device lower conveying shafts 30 and the plurality of plate conveying device upper conveying shafts 31, so that the plate enters between the plurality of plate conveying device lower conveying shafts 30 and the plurality of plate conveying device upper conveying shafts 31, and the plurality of plate conveying device lower conveying shafts 30 and the plurality of plate conveying device upper conveying shafts 31 perform up-and-down extrusion conveying on the plate, thereby ensuring that the plate does not slip and shift in the punching process.
In the aspect of punching, the punching machine of the present application includes a punching machine body 1, a plate punching upper template 32 and a plate punching mold 13, the plate punching upper template 32 and the plate punching mold 13 are correspondingly disposed on the punching machine body 1, the plate punching upper template 32 and the plate punching mold 13 are combined to punch a hole in the plate, as shown in fig. 2, two plate punching device platens 10 are disposed on both sides of the plate punching conveyor support 38, similarly, the plate conveying device lower conveying shafts 30 and the plate conveying device upper conveying shafts 31 are also separately disposed at positions where both sides of the plate punching conveyor support 38 are vacant, the plate punching upper template 32 and the plate punching mold 13 are disposed at a position where the vacant middle is left, so that when the plate punching upper template 32 and the plate punching mold 13 are combined, and the plate conveying device cannot collide with the plate conveying device.
Regarding off-the-shelf taking out, this application finished product discharging device 14 includes finished product play hopper 33, finished product play hopper 33 is used for accepting, carries the finished product, in the picture finished product play hopper 33 is a spout slope, finished product discharging device 14 utilizes the punch press to push down kinetic energy, also namely the kinetic energy of panel punching cope match-plate pattern 32 and panel cut-out press 13 compound dies, cooperation lever mechanism, when the punch press pushes down, finished product play hopper 33 shifts out mould compound die position, when the punch press rose, finished product play hopper 33 stretches into mould compound die center, catches the finished product that panel punching cope match-plate pattern 32 drops makes the normal landing ejection of compact of finished product ability.
In fig. 1, the plate punching device further includes a waste plate discharging device 11, and the waste plate discharging device 11 is disposed at an outlet end of the plate conveying device and is used for receiving waste plates; as described above, the finished product discharging device 14 discharges the finished product each time the punch ascends, so that at the outlet end, the sheet material is only the waste material left, in this embodiment, the waste sheet discharging device 11 is a trough body with two retaining walls, and the waste material directly falls on the plane of the trough body, but it cannot be used to limit this application, for example, it may be a gripper robot arm, which directly grips the waste material and transfers it to the waste material processor, so as to reduce the manual use.
In order to judge the position of panel, this application panel conveyor still includes supplied materials inductive switch 39, supplied materials inductive switch 39 sets up on the conveyor support 38 that punches a hole of panel for respond to panel, supplied materials inductive switch 39 sets up the entry end at panel, supplied materials inductive switch 39 senses the supplied materials, panel punch a hole and carry motor 9 and receive instruction work, carry the panel accuracy to the panel precision position of punching a hole. When the plate conveying device works, the incoming material inductive switch 39 of the plate conveying device senses whether a plate is in place; after the plate punching conveying motor 9 is started to convey the plate in the X-axis direction to the preset punching position, the punching machine is started to punch the plate, the punching machine lifts the finished product back to be discharged through the finished product discharging hopper 33, the plate punching device platen 10Y-axis direction is matched with the plate conveying device to move in the X-axis direction to reach the fixed setting position, next punching machine operation is carried out, when the whole plate is punched, the waste plate is conveyed away from the plate conveying device through the residual power of the plate conveying device to reach the waste plate discharging device 11.
In controlling each machine, the plate punching device of the present application further includes an electrical control box 12, in fig. 1, the electrical control box 12 is disposed at the outlet end of the plate conveying device and below the waste plate discharging device 11 in the embodiment of the present application, so that the design can save the space for using the site, but cannot be used to limit the present application; in fig. 3, the electrical control box 12 is electrically connected to the punch press, the plate punching Y-axis stepping motor 36, the plate punching conveying motor 9, the finished product discharging device 14 and the incoming material sensing switch 39, so as to control each component to complete the automatic X-axis and Y-axis movement in cooperation for punching, automatic finished product discharging and automatic waste plate discharging.
The device works as follows:
firstly, feeding: the incoming material induction switch 39 senses > > the plate conveying device starts > > the plate is conveyed to the plate punching die 13> > the punch press starts > > the plate punching die 13 is pressed to punch holes > > one punching action > the plate punching Y-axis stepping motor 36 action > > the plate is moved to the next punching position > > the punch press acts to punch holes again;
II, discharging the finished plate and the waste plate: the plate material punching action of the punch press > the punch press drives the finished product discharging device 14 to complete finished product blanking > the blanking finished product is discharged through the finished product discharging hopper 33 > the waste plate material > after the plate material punching and blanking action is completed, the conveying shaft of the plate conveying device continuously runs > the waste plate material enters the waste plate material discharging device 11> and meanwhile, the front end feeding continues to the action > to complete one complete cycle.
It should be noted that in the description of the embodiments of the present application, the terms "front, back", "left, right", "upper, lower", and the like indicate orientations or positional relationships based on those shown in the drawings, which are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and operate, and thus, should not be construed as limiting the present application. The terms "mounted," "connected," and "coupled" are to be construed broadly and may, for example, be fixedly coupled, detachably coupled, or integrally coupled; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Owing to adopted above technical scheme, make the utility model discloses following advantage effect has:
the device has the advantages that the device is fully-automatic in production, the speed is improved, one device can replace one person, one worker can operate and manage three devices simultaneously, the occurrence of industrial injuries is reduced, the structure is reliable, the performance is high, the use is convenient, the maintenance is easy, the safety in production is achieved, the number of operating personnel is reduced, and the market competitiveness of enterprises is improved;
secondly, the plate is conveyed in an upper and lower roller manner, and is extruded and conveyed up and down, so that the plate is prevented from slipping and deviating in the punching process;
thirdly, the punching is automatically carried out in the X-axis direction and the Y-axis direction, so that the plate can be uniformly punched;
and fourthly, the finished product discharging device is used for conveying the finished products outwards, and the finished products are conveyed while the finished products are punched.
The above disclosure is only for the preferred embodiment of the present invention, but not intended to limit itself, and those skilled in the art can make variations and changes equally without departing from the spirit of the present invention, and all such variations and changes are deemed to fall within the scope of the present invention.
Claims (7)
1. An efficient plate punching device is used for plate punching of stamping parts of automobile parts and is characterized by comprising a punch press, a finished product discharging device and a punching device, wherein the finished product discharging device and the punching device are arranged on the punch press; the punching device comprises a plate conveying device, at least two plate punching device tables, at least two plate punching conveying device fixing blocks, a plate punching Y-axis support, at least two plate punching Y-axis tracks and a plate punching Y-axis stepping motor; wherein, the first and the second end of the pipe are connected with each other,
the plate conveying device is arranged on the plate punching device bedplate through the plate punching conveying device fixing block, and the plate punching device bedplate is arranged on the plate punching Y-axis rail; the plate punching Y-axis rail is arranged on the plate punching Y-axis support, the plate punching Y-axis support is arranged on the punching machine, and the plate punching Y-axis stepping motor is connected with the plate punching device bedplate and used for moving the plate conveying device in the Y direction.
2. The sheet punching apparatus as claimed in claim 1, wherein said sheet conveying means includes a sheet punching conveying motor, two sheet punching conveying means supports, a plurality of sheet conveying means lower conveying shafts and a plurality of sheet conveying means upper conveying shafts,
the plate punching conveying device supports are a single body, the two plate punching conveying device supports are correspondingly arranged, the lower conveying shafts of the plurality of plate conveying devices and the upper conveying shafts of the plurality of plate conveying devices are arranged between the two plate punching conveying device supports, and the lower conveying shafts of the plurality of plate conveying devices and the upper conveying shafts of the plurality of plate conveying devices are connected with the plates in a rolling manner; the plate punching conveying motor is arranged on the plate punching conveying device support and used for rotating the lower conveying shafts of the plate conveying devices and the upper conveying shafts of the plate conveying devices.
3. The sheet punching apparatus as claimed in claim 2, wherein the punch press includes a press body, a sheet punching cope match plate and a sheet punching die, which are provided correspondingly on the press body.
4. The sheet punching apparatus of claim 3, wherein the product discharge device comprises a product discharge hopper for receiving and conveying the product.
5. The sheet punching apparatus of claim 4, further comprising a scrap sheet discharge device disposed at an outlet end of the sheet conveyor for receiving scrap sheet material.
6. The sheet punching apparatus as claimed in claim 5, wherein said sheet conveying means further includes a feed sensing switch provided on said sheet punching conveying means support for sensing a sheet.
7. The sheet punching apparatus of claim 6, further comprising an electrical control box electrically connected to the punch press, the sheet punching Y-axis stepping motor, the sheet punching conveying motor, the product discharge device and the incoming material sensing switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221533228.3U CN217252007U (en) | 2022-06-20 | 2022-06-20 | Efficient panel punching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221533228.3U CN217252007U (en) | 2022-06-20 | 2022-06-20 | Efficient panel punching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217252007U true CN217252007U (en) | 2022-08-23 |
Family
ID=82887553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221533228.3U Active CN217252007U (en) | 2022-06-20 | 2022-06-20 | Efficient panel punching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217252007U (en) |
-
2022
- 2022-06-20 CN CN202221533228.3U patent/CN217252007U/en active Active
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 315324 Zhouxiang Town Industrial Park, Cixi City, Ningbo, Zhejiang Patentee after: Changhua Holding Group Co.,Ltd. Address before: 315324 Zhouxiang Town Industrial Park, Cixi City, Ningbo, Zhejiang Patentee before: ZHEJIANG CHANGHUA AUTO PARTS Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |