CN217250927U - Photovoltaic sound barrier self-cleaning device - Google Patents
Photovoltaic sound barrier self-cleaning device Download PDFInfo
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Abstract
本实用新型涉及光伏声屏障自动清洗装置,包括用于安装到光伏声屏障顶部的机架,机架包括两个J型结构的侧架和水平地设置在两侧架之间的机架横杆,机架上设有用于支撑机架沿着光伏声屏障顶面移动的行走机构;光伏声屏障自动清洗装置还包括设置在两侧架之间的刷杆,刷杆呈水平设置,机架上还设有用于在机架移动到位后带动刷杆上下移动的刷杆驱动机构;光伏声屏障自动清洗装置还包括设置在机架上的用于向刷杆供水的水箱。相比于现有技术,解决了现有光伏板清洗装置无法适用于光伏声屏障上竖向设置的光伏板的问题。
The utility model relates to an automatic cleaning device for a photovoltaic sound barrier, which comprises a rack for being installed on the top of the photovoltaic sound barrier. The rack includes two side racks with J-shaped structures and rack crossbars horizontally arranged between the two side racks. , the rack is provided with a walking mechanism for supporting the rack to move along the top surface of the photovoltaic sound barrier; the automatic cleaning device for the photovoltaic sound barrier also includes a brush rod arranged between the two sides of the rack. There is also a brush rod driving mechanism for driving the brush rod to move up and down after the rack moves in place; the photovoltaic sound barrier automatic cleaning device also includes a water tank arranged on the rack for supplying water to the brush rod. Compared with the prior art, the problem that the existing photovoltaic panel cleaning device cannot be applied to the photovoltaic panels arranged vertically on the photovoltaic sound barrier is solved.
Description
技术领域technical field
本实用新型属于清洁装置领域,具体涉及一种光伏声屏障自动清洗装置。The utility model belongs to the field of cleaning devices, in particular to an automatic cleaning device for a photovoltaic sound barrier.
背景技术Background technique
随着太阳能光伏发电系统的大量推广,具有重大经济价值的光伏声屏障,开始流行起来,将光伏组件安装在高速道路两旁,既能降低噪声,又能发电,一举两得。但是工作中光伏板上会累积交通灰尘等污染物,导致发电效率大幅下降,特别是在模块安装位置过低时。动用大规模人力成本去擦拭,会大幅度提高发电成本,同时也具有一定危险性。现有技术中的一些太阳能板清洁装置,(例如中国发明专利公开的一种光伏板清洗机,公告号为CN105562375B,公告日为2017.09.26),只适用于平置的太阳能板,不能适用于光伏声屏障上的立式光伏板。With the large-scale promotion of solar photovoltaic power generation systems, photovoltaic sound barriers with great economic value have become popular. Installing photovoltaic modules on both sides of expressways can not only reduce noise, but also generate electricity, killing two birds with one stone. However, pollutants such as traffic dust will accumulate on the photovoltaic panels during operation, resulting in a significant drop in power generation efficiency, especially when the module installation position is too low. Using large-scale labor costs to wipe will greatly increase the cost of power generation, and it is also dangerous. Some solar panel cleaning devices in the prior art, (such as a photovoltaic panel cleaning machine disclosed in the Chinese invention patent, the announcement number is CN105562375B, the announcement date is 2017.09.26), are only suitable for flat solar panels, not suitable for Vertical photovoltaic panels on photovoltaic sound barriers.
实用新型内容Utility model content
本实用新型的目的在于提供一种光伏声屏障自动清洗装置,用以解决现有光伏板清洗装置无法适用于光伏声屏障的问题。The purpose of the utility model is to provide an automatic cleaning device for photovoltaic sound barriers, which is used to solve the problem that the existing photovoltaic panel cleaning devices cannot be applied to photovoltaic sound barriers.
为实现上述目的,本实用新型的光伏声屏障自动清洗装置采用以下的技术方案:光伏声屏障自动清洗装置包括用于安装到光伏声屏障顶部的机架,机架包括两个J型结构的侧架和水平地设置在两侧架之间的机架横杆,机架上设有用于支撑机架沿着光伏声屏障顶面移动的行走机构;光伏声屏障自动清洗装置还包括设置在两侧架之间的刷杆,刷杆呈水平设置,机架上还设有用于在机架移动到位后带动刷杆上下移动的刷杆驱动机构;光伏声屏障自动清洗装置还包括设置在机架上的用于向刷杆供水的水箱。In order to achieve the above purpose, the automatic cleaning device for the photovoltaic sound barrier of the present invention adopts the following technical scheme: the automatic cleaning device for the photovoltaic sound barrier includes a rack for being installed on the top of the photovoltaic sound barrier, and the rack includes two side surfaces of the J-shaped structure. A rack and a rack bar horizontally arranged between the two sides of the rack, the rack is provided with a walking mechanism for supporting the rack to move along the top surface of the photovoltaic sound barrier; the automatic cleaning device for the photovoltaic sound barrier also includes a device arranged on both sides of the rack. The brush rod between the racks is arranged horizontally, and the rack is also provided with a brush rod driving mechanism for driving the brush rod to move up and down after the rack moves in place; the photovoltaic sound barrier automatic cleaning device also includes a device arranged on the rack The water tank used to supply water to the brush bar.
有益效果:机架通过两侧架悬挂在光伏声屏障顶部,行走机构的行走轮压在光伏声屏障的顶面上,装置整体在行走机构的驱动下移动,当刷杆与光伏板位置正对时停止移动,然后刷杆驱动机构工作,水箱向刷杆或光伏板上喷水,刷杆在上下方向上往复移动,将光伏板表面的尘土清理掉。清理完成后刷杆复位,行走机构动作,将装置带到下一块光伏板的位置,继续清理,以此类推。相比于现有技术,解决了现有光伏板清洗装置无法适用于光伏声屏障上竖向设置的光伏板的问题。Beneficial effects: the rack is suspended on the top of the photovoltaic sound barrier through the two side frames, the walking wheel of the walking mechanism is pressed on the top surface of the photovoltaic sound barrier, and the whole device moves under the driving of the walking mechanism. When it stops moving, then the brush rod drive mechanism works, the water tank sprays water on the brush rod or the photovoltaic panel, and the brush rod reciprocates in the up and down direction to remove the dust on the surface of the photovoltaic panel. After the cleaning is completed, the brush rod is reset, the walking mechanism moves, and the device is brought to the position of the next photovoltaic panel, and the cleaning is continued, and so on. Compared with the prior art, the problem that the existing photovoltaic panel cleaning device cannot be applied to the photovoltaic panels arranged vertically on the photovoltaic sound barrier is solved.
进一步的,侧架包括两个并列间隔设置的J型平板,两J型平板之间设有电机安装板,电机安装板呈竖直设置,行走机构包括行走轮和行走轮驱动电机,行走轮驱动电机水平地安装在电机安装板上,行走轮驱动电机的输出轴穿过电机安装板,行走轮安装在行走轮驱动电机的输出轴上。Further, the side frame includes two J-shaped flat plates arranged in parallel and at intervals, a motor mounting plate is arranged between the two J-shaped flat plates, and the motor mounting plate is arranged vertically. The traveling mechanism includes a traveling wheel and a traveling wheel driving motor, and the traveling wheel drives The motor is horizontally mounted on the motor mounting plate, the output shaft of the traveling wheel driving motor passes through the motor mounting plate, and the traveling wheel is mounted on the output shaft of the traveling wheel driving motor.
进一步的,刷杆驱动机构包括在侧架内部呈竖直设置的丝杠,丝杠上旋装有与丝杠适配的螺母座,所述刷杆的两端分别穿过侧架侧壁并连接在对应的螺母座上,其中一侧架内部还设有用于驱动刷杆转动的刷杆驱动电机。Further, the brush rod driving mechanism includes a lead screw arranged vertically inside the side frame, a nut seat adapted to the lead screw is screwed on the lead screw, and the two ends of the brush rod respectively pass through the side frame side wall and It is connected to the corresponding nut seat, and a brush rod driving motor for driving the brush rod to rotate is also arranged inside one of the side frames.
进一步的,光伏声屏障自动清洗装置还包括用于安装在光伏声屏障背面的雨水收集槽,雨水收集槽和水箱之间设有用于对雨水进行过滤的过滤装置和用于将过滤后的雨水送入水箱中的雨水输送管道。每到达一个光伏声屏障时先用雨水收集槽中的水,不够的话再用水箱中的水,在南方雨水比较充足的地方,雨水收集槽中的水经常是满的,水箱也就不需要做的很大,降低整体重量,降低装置耗电量。Further, the automatic cleaning device for the photovoltaic sound barrier also includes a rainwater collection tank installed on the back of the photovoltaic sound barrier, and between the rainwater collection tank and the water tank, there is a filter device for filtering rainwater and for sending the filtered rainwater. Rainwater delivery pipes into the water tank. Every time a photovoltaic sound barrier is reached, the water in the rainwater collection tank is used first. If it is not enough, the water in the water tank is used. In the south where the rainwater is relatively abundant, the water in the rainwater collection tank is often full, and the water tank does not need to be refilled. It is very large, reducing the overall weight and reducing the power consumption of the device.
进一步的,光伏声屏障自动清洗装置还包括用于向驱动行走机构和刷杆驱动机构供电的蓄电池,蓄电池具有充电接口,并且/或者光伏声屏障自动清洗装置还包括用于连接光伏声屏障和蓄电池的供电结构。可以通过充电接口给蓄电池充电,或者采用无线供电的方式由光伏发电系统的电池组为本装置的蓄电池充电,提高装置的续航能力。Further, the automatic cleaning device for the photovoltaic sound barrier also includes a battery for supplying power to the driving mechanism and the brush rod driving mechanism, the battery has a charging interface, and/or the automatic cleaning device for the photovoltaic sound barrier also includes a battery for connecting the photovoltaic sound barrier and the battery. power supply structure. The battery can be charged through the charging interface, or the battery pack of the photovoltaic power generation system can be used to charge the battery of the device by wireless power supply, so as to improve the battery life of the device.
进一步的,光伏声屏障自动清洗装置还包括在机架移动到与光伏声屏障上的光伏板位置正对时触发并向控制系统发出行走机构控制信号的位置信号传感器。位置信号传感器采用视觉传感器或者行程开关等,保证装置工作位置与光伏板位置正对即可。Further, the automatic cleaning device for the photovoltaic sound barrier also includes a position signal sensor that triggers when the rack moves to the position of the photovoltaic panel on the photovoltaic sound barrier and sends a traveling mechanism control signal to the control system. The position signal sensor adopts a vision sensor or a travel switch, etc., to ensure that the working position of the device is directly opposite to the position of the photovoltaic panel.
进一步的,光伏声屏障自动清洗装置还包括用于控制行走机构和刷杆驱动机构工作的控制盒,控制盒设置在机架上,控制盒中设置GPS定位系统。Further, the photovoltaic sound barrier automatic cleaning device also includes a control box for controlling the operation of the walking mechanism and the brush rod driving mechanism, the control box is arranged on the frame, and a GPS positioning system is arranged in the control box.
进一步的,在与光伏声屏障相垂直的方向上侧架与光伏声屏障之间留有间隔,机架上设有用于向机架施加作用力以使刷杆与光伏声屏障紧贴的自适应轮组,自适应轮组包括能够在垂直于光伏声屏障的方向上移动的导轨滑座装配,滑座上铰接有一呈水平设置的滑轮架,滑轮架两端均设有滑轮,自适应轮组还包括用于向滑座施加作用力以使滑轮与光伏声屏障紧贴的滑座弹簧。当装置运动到转弯位置时,侧架和光伏声屏障之间的预留间隔可以调节弯道位置光伏声屏障的不平整度,在自适应轮组的弹性作用下两侧架和光伏声屏障在水平方向上始终保持紧密接触。Further, there is a space between the side frame and the photovoltaic sound barrier in the direction perpendicular to the photovoltaic sound barrier, and the rack is provided with an adaptive force for applying a force to the rack to make the brush rod and the photovoltaic sound barrier close to each other. The wheel set, the self-adaptive wheel set includes a guide rail slide assembly that can move in the direction perpendicular to the photovoltaic sound barrier. The slide base is hinged with a horizontally arranged pulley frame, and both ends of the pulley frame are provided with pulleys. The self-adaptive wheel set Also included is a carriage spring for applying a force to the carriage to hold the pulley against the photovoltaic sound barrier. When the device moves to the turning position, the reserved space between the side frame and the photovoltaic sound barrier can adjust the unevenness of the photovoltaic sound barrier at the corner. Under the elastic action of the adaptive wheel set, the side frame and the photovoltaic sound barrier are Always maintain close contact horizontally.
进一步的,导轨滑座装配包括设置在机架横杆上的导轨固定板,导轨滑座装配包括两根在导轨固定板上并列间隔设置的导轨,滑座包括导向安装在导轨上的滑块和设置在两滑块顶部的滑块支架,滑块支架具有两个矩形平板部和设置在两矩形平板部之间的三角型平板部,滑轮架长度方向中部铰接在三角型平板部的顶点上,导轨固定板上设有一弹簧支撑板,所述滑座弹簧安装在弹簧支撑板与三角型平板部之间。Further, the guide rail sliding seat assembly includes a guide rail fixing plate arranged on the cross bar of the rack, the guide rail sliding seat assembly includes two guide rails that are arranged on the guide rail fixing plate in parallel and spaced apart, and the sliding seat includes a slider installed on the guide rail and a guide rail. The slider bracket is arranged on the top of the two sliders. The slider bracket has two rectangular flat plate parts and a triangular flat plate part arranged between the two rectangular flat plate parts. A spring support plate is arranged on the guide rail fixing plate, and the sliding seat spring is installed between the spring support plate and the triangular flat plate portion.
进一步的,滑轮架包括两个上下间隔设置的拱形片,三角型平板部的顶点插入两拱形片之间并通过销轴与滑轮架形成铰接,滑轮设置在两拱形片端部之间。Further, the pulley frame includes two upper and lower arched sheets, the vertex of the triangular flat plate is inserted between the two arched sheets and is hinged with the pulley frame through a pin shaft, and the pulley is arranged between the ends of the two arched sheets.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍:In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings that need to be used in the embodiments will be briefly introduced below:
图1是光伏声屏障自动清洗装置的具体实施例在使用状态时的立体图一;1 is a perspective view 1 of a specific embodiment of an automatic cleaning device for a photovoltaic sound barrier when it is in use;
图2是图1中A处的放大图;Fig. 2 is the enlarged view of A place in Fig. 1;
图3是图1中B处的放大图;Fig. 3 is the enlarged view of B place in Fig. 1;
图4是光伏声屏障自动清洗装置的具体实施例在使用状态时的立体图二;4 is a perspective view 2 of a specific embodiment of the photovoltaic sound barrier automatic cleaning device in a use state;
图5是图4顶部部分省去水箱后的结构示意图;Fig. 5 is the structural schematic diagram after the top part of Fig. 4 omits the water tank;
图6是图5中C处的放大图;Fig. 6 is the enlarged view at C place in Fig. 5;
图7是图5中D处的放大图;Fig. 7 is the enlarged view at D place in Fig. 5;
图8是雨水收集槽的结构示意图;Fig. 8 is the structural representation of rainwater collecting tank;
图9是滑块支架的结构示意图。FIG. 9 is a schematic view of the structure of the slider bracket.
图中:100-光伏声屏障、110-基板、120-光伏板、130-支撑柱、200-机架、210-侧架、211-J型平板、212-电机安装板、220-机架横杆、230-位置信号传感器、300-行走机构、310-行走轮、320-行走轮驱动电机、400-刷杆、500-刷杆驱动机构、510-丝杠、520-螺母座、530-刷杆驱动电机、600-水箱、700-雨水收集槽、800-蓄电池、900-自适应轮组、910-导轨滑座装配、911-导轨固定板、912-导轨、913-滑块、914-滑块支架、920-滑轮架、921-拱形片、930-滑轮、940-滑座弹簧、950-弹簧支撑板。In the picture: 100-photovoltaic sound barrier, 110-substrate, 120-photovoltaic panel, 130-support column, 200-frame, 210-side frame, 211-J-type plate, 212-motor mounting plate, 220-rack horizontal Rod, 230-position signal sensor, 300-travel mechanism, 310-travel wheel, 320-travel wheel drive motor, 400-brush rod, 500-brush rod driving mechanism, 510-lead screw, 520-nut seat, 530-brush Rod drive motor, 600-water tank, 700-rain water collection tank, 800-battery, 900-adaptive wheel set, 910-rail slide assembly, 911-rail fixing plate, 912-rail, 913-slide, 914-slide Block bracket, 920-Pulley frame, 921-Arched piece, 930-Pulley, 940-Slide spring, 950-Spring support plate.
具体实施方式Detailed ways
为了使本实用新型的技术目的、技术方案和有益效果更加清楚,下面结合附图和具体实施例对本实用新型的技术方案作出进一步的说明。In order to make the technical purpose, technical solutions and beneficial effects of the present invention clearer, the technical solutions of the present invention are further described below with reference to the accompanying drawings and specific embodiments.
光伏声屏障自动清洗装置的具体实施例,如图1至图9所示,包括用于安装到光伏声屏障100顶部的机架200,光伏声屏障100包括基板110、光伏板120和支撑柱130,机架200包括两个J型结构的侧架210和水平地设置在两侧架210之间的机架横杆220,机架200上设有用于支撑机架200沿着光伏声屏障100顶面移动的行走机构300;光伏声屏障自动清洗装置还包括设置在两侧架210之间的刷杆400,刷杆400呈水平设置,机架200上还设有用于在机架移动到位后带动刷杆400上下移动的刷杆驱动机构500;光伏声屏障自动清洗装置还包括设置在机架200上的用于向刷杆400供水的水箱600。A specific embodiment of an automatic cleaning device for a photovoltaic sound barrier, as shown in FIGS. 1 to 9 , includes a
侧架210包括两个并列间隔设置的J型平板211,两J型平板211之间设有电机安装板212,电机安装板212呈竖直设置,行走机构300包括行走轮310和行走轮驱动电机320,行走轮驱动电机320水平地安装在电机安装板212上,行走轮驱动电机320的输出轴穿过电机安装板212,行走轮310安装在行走轮驱动电机320的输出轴上。The
刷杆驱动机构500包括在侧架210内部呈竖直设置的丝杠510,丝杠510上旋装有与丝杠适配的螺母座520,刷杆400的两端分别穿过侧架210侧壁并连接在对应的螺母座520上,其中一螺母座520上还设有用于驱动刷杆400转动的刷杆驱动电机530。The brush rod driving mechanism 500 includes a
光伏声屏障自动清洗装置还包括用于安装在光伏声屏障100背面的雨水收集槽700,雨水收集槽700和水箱600之间设有用于对雨水进行过滤的过滤装置和用于将过滤后的雨水送入水箱中的雨水输送结构。每到达一个光伏声屏障时先用雨水收集槽700中的水,不够的话再用水箱600中的水,在南方雨水比较充足的地方,雨水收集槽700经常是满的,水箱600也就不需要做的很大,降低整体重量,降低装置耗电量。The photovoltaic sound barrier automatic cleaning device also includes a
光伏声屏障自动清洗装置还包括用于向行走机构300和刷杆驱动机构530供电的蓄电池800,使用中可以定期向蓄电池800充电。在其他实施例中,也可以采用无线供电的方式由光伏发电系统的电池组为本装置的蓄电池充电,提高装置的续航能力。光伏声屏障自动清洗装置还包括用于控制行走机构300和刷杆驱动机构500工作的控制盒(图中省略),控制盒在机架上与蓄电池800相邻设置,控制盒中设置GPS定位系统。The photovoltaic sound barrier automatic cleaning device further includes a
光伏声屏障自动清洗装置还包括在机架200移动到与光伏声屏障上的光伏板位置正对时触发并向控制系统发出行走机构控制信号的位置信号传感器230。位置信号传感器230采用视觉传感器或者行程开关等,保证装置工作位置与光伏板位置正对即可。The photovoltaic sound barrier automatic cleaning device further includes a
在与光伏声屏障相垂直的方向上侧架210与光伏声屏障100之间留有间隔,机架200上设有用于向机架200施加作用力以使刷杆400与光伏声屏障100紧贴的自适应轮组900,自适应轮组900包括能够在垂直于光伏声屏障的方向上移动的导轨滑座装配910,导轨滑座装配910包括设置在机架横杆220上的导轨固定板911,导轨固定板911上设有两个并列间隔设置的导轨912,两导轨912上分别设有一滑块913、两滑块913上方设有滑块支架914,滑块支架914和两滑块913形成滑座,滑块支架914具有两个矩形平板部和设置在两矩形平板部之间的三角型平板部。There is a space between the
自适应轮组900还包括滑轮架920和滑轮930,滑轮架920包括两个上下间隔设置的拱形片921,滑轮930共有两个,两滑轮930分别设置在拱形片921的两端,滑轮架920长度方向中部铰接在滑块支架914的三角型平板部的顶点上。自适应轮组900还包括用于向滑座施加作用力以使滑轮930与光伏声屏障100背面紧贴的滑座弹簧940。导轨固定板911上于导轨固定板911后侧设有一弹簧支撑板950,滑座弹簧940安装在弹簧支撑板950与滑块支架914的三角型平板部之间。The
机架200通过两侧架210悬挂在光伏声屏障100顶部,行走轮310压在光伏声屏障100顶面上,装置整体在行走机构300的驱动下移动,当刷杆400与光伏板位置正对时停止移动,然后刷杆驱动机构工作,水箱向刷杆400或光伏板上喷水,刷杆400在上下方向上往复移动,将光伏板表面的尘土清理掉。清理完成后刷杆复位,行走机构动作,将装置带到下一块光伏板的位置,继续清理,以此类推。The
当装置运动到转弯位置时,侧架210和光伏声屏障100之间的预留间隔可以调节弯道位置光伏声屏障100的不平整度,在自适应轮组900的弹性作用下两侧架210和光伏声屏障100在水平方向上始终保持紧密接触。相比于现有技术,解决了现有光伏板清洗装置无法适用于光伏声屏障上竖向设置的光伏板的问题。When the device moves to the turning position, the reserved space between the
最后所应说明的是:上述实施例仅用于说明而非限制本实用新型的技术方案,任何对本实用新型进行的等同替换及不脱离本实用新型精神和范围的修改或局部替换,其均应涵盖在本实用新型权利要求保护的范围之内。Finally, it should be noted that the above-mentioned embodiments are only used to illustrate rather than limit the technical solutions of the present utility model. Any equivalent replacements to the present utility model and modifications or partial replacements that do not depart from the spirit and scope of the present utility model should Covered within the scope of protection of the claims of the present invention.
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