CN217237908U - Ultrasonic flaw detection water sprinkling system - Google Patents
Ultrasonic flaw detection water sprinkling system Download PDFInfo
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- CN217237908U CN217237908U CN202121324211.2U CN202121324211U CN217237908U CN 217237908 U CN217237908 U CN 217237908U CN 202121324211 U CN202121324211 U CN 202121324211U CN 217237908 U CN217237908 U CN 217237908U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model provides an ultrasonic inspection sprinkling system, the water tank, a water pump, the main control solenoid valve, the PLC controller, the water spray control solenoid valve advances, retreat the water spray control solenoid valve, the sprinkler bead advances and retreats the sprinkler bead, install the converter on the water pump, the water tank, connect gradually through the hydraulic pipe line between water pump and the main control solenoid valve, the converter is respectively through lateral conduit and advance the water spray control solenoid valve, retreat the water spray control solenoid valve and correspond and be connected, the water spray control solenoid valve that advances is connected with the sprinkler bead that advances through the water spray pipeline that advances, retreat the water spray control solenoid valve through retreating the water spray pipeline with retreat the sprinkler bead and be connected, the PLC controller respectively with the converter, the main control solenoid valve, advance the water spray control solenoid valve, retreat the water spray control solenoid valve, the ultrasonic inspection appearance corresponds electric connection. The utility model provides an ultrasonic inspection watering system can carry out the uniformity control of the automatic regulating control of water yield size and water yield, has realized the intellectuality of watering.
Description
Technical Field
The utility model relates to a track technical field that detects a flaw especially relates to an ultrasonic inspection watering system.
Background
In the ultrasonic detection field, in view of the existing sprinkling equipment and the form of sprinkling, the sprinkling system of the ultrasonic detection equipment is mainly controlled to be manually opened and closed through a water interception valve, so that the automatic adjustment control of the water volume and the consistency control of the water volume cannot be realized, the operation difficulty of operators is increased, and the loss of the water interception valve is increased.
SUMMERY OF THE UTILITY MODEL
The utility model provides an ultrasonic inspection watering system can carry out the uniformity control of the automatically regulated control of water yield size and water yield, has realized the intellectuality of watering.
The utility model provides an ultrasonic flaw detection sprinkling system, integrated on track flaw detection car, install ultrasonic flaw detector on the track flaw detection car, this ultrasonic flaw detection sprinkling system includes water tank, water pump, PLC controller, main control solenoid valve, advance water spray control solenoid valve, retreat water spray control solenoid valve, advance sprinkler bead and retreat sprinkler bead, install the converter on the water pump, the water tank, the water pump with connect gradually through the hydraulic pipeline between the main control solenoid valve, the main control solenoid valve respectively through the lateral line with advance water spray control solenoid valve, retreat water spray control solenoid valve corresponds the connection, advance water spray control solenoid valve through advance water spray pipeline with advance sprinkler bead is connected, retreat water spray control solenoid valve through retreat water spray pipeline with retreat sprinkler bead is connected, the PLC is electrically connected with the frequency converter, the main control electromagnetic valve, the forward water spraying control electromagnetic valve, the backward water spraying control electromagnetic valve and the ultrasonic flaw detector correspondingly.
According to the utility model provides a pair of ultrasonic inspection watering system, the water tank is equipped with a plurality ofly, each the bottom delivery port of water tank links to each other with the linker through the water tank connecting line respectively, the linker passes through conduit with the water pump links to each other.
According to the utility model provides a pair of ultrasonic inspection watering system, one of them the inside of water tank is equipped with the level gauge, the level gauge with PLC controller electric connection.
According to the utility model provides a pair of ultrasonic inspection watering system the exit of water pump is equipped with pressure sensor, pressure sensor with PLC controller electric connection.
According to the utility model provides a pair of ultrasonic inspection watering system, main control solenoid's delivery port links to each other with three way connection's water inlet, two delivery ports of three way connection pass through respectively the lateral line with go forward water spray control solenoid retreat water spray control solenoid and correspond the connection.
According to the utility model provides a pair of ultrasonic inspection sprinkler system, the sprinkler bead that advances includes that the sprinkler bead that advances before the left side advances, the sprinkler bead that advances after a left side, right front advance sprinkler bead and right back advance the sprinkler bead, the sprinkler bead that advances before the left side with the sprinkler bead that advances after a left side set up respectively in the left side of track car of visiting, right front advance the sprinkler bead with the right back sprinkler bead that advances set up respectively in the right side of track car of visiting.
According to the utility model provides a pair of ultrasonic inspection watering system, the water spray control solenoid that gos forward corresponds with first water knockout drum and second water knockout drum respectively and is connected, first water knockout drum respectively with the front left water sprayhead that gos forward corresponds to be connected, the second water knockout drum respectively with the front right water sprayhead that gos forward corresponds to be connected.
According to the utility model provides a pair of ultrasonic inspection watering system, retreat the sprinkler bead including around the left side retreat sprinkler bead, retreat the sprinkler bead behind the left side, retreat the sprinkler bead behind the right front and retreat the sprinkler bead behind the right, around the left side retreat the sprinkler bead with retreat the sprinkler bead behind the left side respectively set up in the left side of track car of visiting, retreat the sprinkler bead before the right side with the right back retreat the sprinkler bead respectively set up in the right side of track car of visiting.
According to the utility model provides a pair of ultrasonic inspection watering system, retreat water spray control solenoid and correspond with third water divider and fourth water divider respectively and be connected, the third water divider respectively with retreat the sprinkler bead around the left side with retreat the sprinkler bead and correspond the connection after the left side, the fourth water divider respectively with retreat the sprinkler bead before the right side with retreat the sprinkler bead after the right side and correspond the connection.
According to the utility model provides a pair of ultrasonic inspection watering system still includes the operation panel, the PLC controller set up in on the operation panel, be equipped with on the operation panel and be used for control the water yield switching knob of PLC controller.
The utility model provides an above-mentioned one or more technical scheme has one of following technological effect at least:
the utility model provides an ultrasonic flaw detection sprinkling system, integrated on the track flaw detection car, install the ultrasonic flaw detector on this track flaw detection car, that is, the ultrasonic flaw detector can move along with the track flaw detection car; the ultrasonic flaw detection sprinkling system comprises a water tank, a water pump, a main control electromagnetic valve, a PLC controller, an advancing water spraying control electromagnetic valve, a retreating water spraying control electromagnetic valve, an advancing sprinkler head and a retreating sprinkler head, wherein a frequency converter is installed on the water pump; during operation, the PLC can monitor the moving speed of the ultrasonic flaw detector, so that the frequency converter can be controlled according to speed change, the water yield of the water pump is controlled through the frequency converter, and intelligent, uniform and consistent control of sprinkling is achieved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art descriptions, and obviously, the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an ultrasonic inspection sprinkler system provided by the present invention.
Reference numerals are as follows:
1: a water tank; 2: a water pump; 3: a frequency converter;
4: forward water injection control electromagnet 5: retreating water spray control electromagnetism 6: a communicating vessel;
a valve; a valve;
7: a main control electromagnetic valve; 8: a three-way joint; 9: a left front advancing sprinkler head;
10: a left rear forward water spray head; 11: a right front forward sprinkler head; 12: a right rear forward water spray head;
13: a first water separator; 14: a second water separator; 15: the water spraying head retreats from front to back at the left;
16: the sprinkler head is retreated from the left back; 17: the water spraying head moves back from the front right; 18: the water spraying head retreats from the right back;
19: a third water distributor; 20: and a fourth water distributor.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are provided to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the embodiments of the present invention can be understood in specific cases by those skilled in the art.
In embodiments of the invention, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
An embodiment of the ultrasonic inspection sprinkler system of the present invention will be described with reference to fig. 1, in which the direction of the arrows indicates the direction of water flow.
The utility model discloses ultrasonic inspection watering system, integrated on the track car of visiting, install ultrasonic flaw detector on this track car of visiting, also promptly, ultrasonic flaw detector can move the operation along with the track car of visiting.
This ultrasonic inspection sprinkling system includes water tank 1, water pump 2, the PLC controller (not shown in the figure), main control solenoid valve 7, advance water spray control solenoid valve 4, retreat water spray control solenoid valve 5, advance the sprinkler bead and retreat the sprinkler bead, wherein install converter 3 on water pump 2, be used for realizing the frequency conversion regulation and control to water pump 2, water tank 1, connect gradually through the raceway between water pump 2 and the main control solenoid valve 7, main control solenoid valve 7 is respectively through lateral conduit and advance water spray control solenoid valve 4, retreat water spray control solenoid valve 5 and correspond and be connected, advance water spray control solenoid valve 4 is connected with the sprinkler bead through the advance water spray pipeline, retreat water spray control solenoid valve 5 is connected with the sprinkler bead through retreating the water spray pipeline.
Wherein, the PLC controller is respectively and correspondingly electrically connected with the frequency converter 3, the main control electromagnetic valve 7, the forward water spraying control electromagnetic valve 4, the backward water spraying control electromagnetic valve 5 and the ultrasonic flaw detector. That is, the PLC controller can not only monitor the operating speed of the ultrasonic flaw detector, but also control the operating frequency of the frequency converter 3, and at the same time, can control the open/close states of the main control solenoid valve 7, the forward water spray control solenoid valve 4, and the backward water spray control solenoid valve 5, respectively.
When the water pump works, the PLC controls the water pump 2 through the frequency converter 3, so that the water pump 2 is started to pump water from the water tank 1, meanwhile, the PLC monitors the traveling speed of the ultrasonic flaw detector along with the rail flaw detection vehicle, and correspondingly controls the running frequency of the frequency converter 3 according to the traveling speed, so that the traveling speed of the ultrasonic flaw detector is in direct proportion to the running frequency of the frequency converter, and then the water yield of the water pump 2 is controlled through the running frequency of the frequency converter 3, so that the water yield of the water pump 2 is in direct proportion to the traveling speed of the ultrasonic flaw detector, and finally, the speed of the ultrasonic flaw detector is high, and the sprayed water yield is large; the speed of the ultrasonic flaw detector is low, and the sprayed water amount is small.
When the water needs to be sprayed forwards, the PLC controls the main control electromagnetic valve 7 and the forward water spraying control electromagnetic valve 4 to be opened, so that the forward water spraying head sprays water.
When the water needs to retreat and move to spray water, the PLC controller controls the main control electromagnetic valve 7 and the retreat water spraying control electromagnetic valve 5 to be opened, and therefore the water spraying head retreats to spray water.
Therefore, the utility model discloses ultrasonic inspection watering system can realize spraying the water yield and the matching control between the walking speed of ultrasonic inspection appearance, realizes the intelligent control of advancing the water spray and retreating the water spray, and then has realized intelligent, homogenization, the uniformity of watering operation.
The utility model discloses an in some embodiments, water tank 1 is equipped with a plurality ofly, and the bottom delivery port of each water tank 1 links to each other with linker 6 through water tank connecting line respectively, and linker 6 links to each other with water pump 2 through hydraulic pipeline. When in use, the plurality of water tanks 1 supply water simultaneously to ensure stable and reliable operation of the watering operation.
Specifically, a liquid level meter is disposed inside one of the water tanks 1, and the liquid level meter is electrically connected to the PLC controller. That is, the water level condition of the water tank 1 can be fed back to the PLC controller by the liquid level meter. When the liquid level of the water tank 1 is low to a certain degree, the PLC controller can control the water pump 2 to stop running and send out an alarm to remind an operator of timely water supplement.
Specifically, a pressure sensor is arranged at the outlet of the water pump 2, and the pressure sensor is electrically connected with the PLC. That is, the pressure sensor can timely feed back the water outlet pressure condition of the water pump 2 to the PLC. When the sprinkler bead or retreat sprinkler bead had the jam, pressure meeting grow, PLC can monitor the signal this moment, then the PLC controller passes through 3 control water pump 2 bring to rest of converter to send the warning, in order to remind operating personnel in time to look over the maintenance.
The utility model discloses an in the embodiment, main control solenoid valve 7's delivery port links to each other with three way connection 8's water inlet, and two delivery ports of this three way connection 8 correspond through the lateral line respectively with advancing water spray control solenoid valve 4, back water spray control solenoid valve 5 and are connected. That is, the main control solenoid valve 7, the forward water spray control solenoid valve 4, and the backward water spray control solenoid valve 5 are connected by the three-way joint 8, thereby realizing the flow distribution control of the water flow output from the water tank 1.
In some embodiments of the present invention, the front sprinkler head includes a front left front sprinkler head 9, a rear left front sprinkler head 10, a front right sprinkler head 11 and a rear right front sprinkler head 12, the front left sprinkler head 9 and the rear left sprinkler head 10 are respectively disposed on the left side of the rail flaw detection vehicle from front to rear, and the front right sprinkler head 11 and the rear right sprinkler head 12 are respectively disposed on the right side of the rail flaw detection vehicle from front to rear. That is, when the PLC controller controls the forward spray control solenoid valve 4 to be opened, forward spray can be performed through the left front forward spray head 9, the left rear forward spray head 10, the right front forward spray head 11, and the right rear forward spray head 12.
Specifically, the forward water spray control solenoid valve 4 is connected to a first water separator 13 and a second water separator 14, respectively, the first water separator 13 is connected to the left front forward sprinkler head 9 and the left rear forward sprinkler head 10, respectively, and the second water separator 14 is connected to the right front forward sprinkler head 11 and the right rear forward sprinkler head 12, respectively. That is, by providing the first and second water splitters 13 and 14, the water delivered through the forward spray control solenoid valve 4 can be more uniformly split.
In some embodiments of the present invention, the retreating sprinkler head includes a left front-back retreating sprinkler head 15, a left back retreating sprinkler head 16, a right front retreating sprinkler head 17 and a right back retreating sprinkler head 18, the left front-back retreating sprinkler head 15 and the left back retreating sprinkler head 16 are respectively disposed on the left side of the rail flaw detection vehicle from the front to the back, and the right front retreating sprinkler head 17 and the right back retreating sprinkler head 18 are respectively disposed on the right side of the rail flaw detection vehicle from the front to the back. That is, when the PLC controller controls the backward spray control solenoid valve 5 to be opened, the backward spray can be performed by the left forward/backward spray head 15, the left backward/backward spray head 16, the right forward/backward spray head 17, and the right backward/backward spray head 18.
Specifically, the backward water spraying control solenoid valve 5 is connected to a third water distributor 19 and a fourth water distributor 20, respectively, the third water distributor 19 is connected to the left front and rear backward water spraying head 15 and the left backward water spraying head 16, respectively, and the fourth water distributor 20 is connected to the right front backward water spraying head 17 and the right backward water spraying head 18, respectively. That is, by providing the third water diverter 19 and the fourth water diverter 20, the water delivered through the backward water spray control solenoid valve 5 can be more evenly diverted.
The utility model discloses an in some embodiments, this ultrasonic inspection watering system still includes operation panel (not shown in the figure), and the PLC controller sets up on this operation panel, still is equipped with the water yield switching knob that is used for controlling the PLC controller on this operation panel, and this water yield switching knob is used for realizing the manual switching control to the water yield size to according to the demand of operational environment, carry out the manual regulation of water yield size.
According to the operation demand, when needing big water yield, switch the knob rotation to "big" water yield position with the water yield this moment, the PLC controller can correspond and switch to big water yield control mode, and converter 3 will high frequency operation, and water pump 2 also can increase the water yield output simultaneously. When the little water yield of needs, switch the knob rotation to "little" water yield position with the water yield, the PLC controller can correspond and switch to little water yield control mode, and converter 3 will low frequency operation, and water pump 2 also can reduce the water yield output simultaneously.
It should be noted that, in the above embodiment, the PLC controller correspondingly controls the operating frequency of the frequency converter 3 according to the traveling speed of the ultrasonic flaw detector, so that the traveling speed of the ultrasonic flaw detector is in direct proportion to the operating frequency of the frequency converter, and the water yield of the water pump 2 is in direct proportion to the traveling speed of the ultrasonic flaw detector, which belongs to the conventional data processing mode of the PLC controller in the field, and can be realized by simple programming by a person skilled in the art, therefore, the present invention does not relate to the improvement of the method itself.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The utility model provides an ultrasonic inspection watering system, the integration is on track flaw detection car, install ultrasonic inspection appearance, its characterized in that on the track flaw detection car: comprises a water tank, a water pump, a PLC controller, a main control electromagnetic valve, a forward water spraying control electromagnetic valve, a backward water spraying control electromagnetic valve, a forward water spraying head and a backward water spraying head, the water pump is provided with a frequency converter, the water tank, the water pump and the main control electromagnetic valve are sequentially connected through a water conveying pipeline, the main control electromagnetic valve is correspondingly connected with the forward water spraying control electromagnetic valve and the backward water spraying control electromagnetic valve through branch pipelines respectively, the forward water spraying control electromagnetic valve is connected with the forward water spraying head through a forward water spraying pipeline, the backward water spraying control electromagnetic valve is connected with the backward water spraying head through a backward water spraying pipeline, the PLC is respectively and electrically connected with the frequency converter, the main control electromagnetic valve, the forward water spraying control electromagnetic valve, the backward water spraying control electromagnetic valve and the ultrasonic flaw detector correspondingly.
2. The ultrasonic inspection sprinkler system of claim 1, wherein: the water tanks are multiple, the bottom water outlets of the water tanks are respectively connected with the communicating vessels through water tank connecting pipelines, and the communicating vessels are connected with the water pumps through the water conveying pipelines.
3. The ultrasonic inspection sprinkler system of claim 2, wherein: one of them the inside of water tank is equipped with the level gauge, the level gauge with PLC controller electric connection.
4. The ultrasonic inspection sprinkler system of claim 1, wherein: and a pressure sensor is arranged at the outlet of the water pump and electrically connected with the PLC.
5. The ultrasonic inspection sprinkler system of claim 1, wherein: and the water outlet of the main control electromagnetic valve is connected with the water inlet of a three-way joint, and the two water outlets of the three-way joint are correspondingly connected with the forward water spraying control electromagnetic valve and the backward water spraying control electromagnetic valve respectively through branch pipelines.
6. The ultrasonic inspection watering system of any one of claims 1 to 5 wherein: the front water spray heads comprise a left front water spray head, a left rear water spray head, a right front water spray head and a right rear water spray head, the left front water spray head and the left rear water spray head are respectively arranged on the left side of the track flaw detection vehicle, and the right front water spray head and the right rear water spray head are respectively arranged on the right side of the track flaw detection vehicle.
7. The ultrasonic inspection sprinkler system of claim 6, wherein: the forward water spraying control electromagnetic valve is respectively and correspondingly connected with a first water divider and a second water divider, the first water divider is respectively and correspondingly connected with the left front forward water spraying head and the left rear forward water spraying head, and the second water divider is respectively and correspondingly connected with the right front forward water spraying head and the right rear forward water spraying head.
8. The ultrasonic inspection watering system of any one of claims 1 to 5 wherein: the retreating sprinkler head comprises a left front-back retreating sprinkler head, a left rear retreating sprinkler head, a right front retreating sprinkler head and a right rear retreating sprinkler head, the left front-back retreating sprinkler head and the left rear retreating sprinkler head are respectively arranged on the left side of the rail flaw detection vehicle, and the right front retreating sprinkler head and the right rear retreating sprinkler head are respectively arranged on the right side of the rail flaw detection vehicle.
9. The ultrasonic inspection sprinkler system of claim 8, wherein: the backward water spraying control electromagnetic valve is respectively and correspondingly connected with a third water distributor and a fourth water distributor, the third water distributor is respectively and correspondingly connected with the left front and back backward water spraying head and the left back backward water spraying head, and the fourth water distributor is respectively and correspondingly connected with the right front backward water spraying head and the right back backward water spraying head.
10. The ultrasonic inspection watering system of any one of claims 1 to 5 wherein: the water volume switching device is characterized by further comprising an operation table, the PLC is arranged on the operation table, and a water volume switching knob used for controlling the PLC is arranged on the operation table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121324211.2U CN217237908U (en) | 2021-06-15 | 2021-06-15 | Ultrasonic flaw detection water sprinkling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121324211.2U CN217237908U (en) | 2021-06-15 | 2021-06-15 | Ultrasonic flaw detection water sprinkling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217237908U true CN217237908U (en) | 2022-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121324211.2U Active CN217237908U (en) | 2021-06-15 | 2021-06-15 | Ultrasonic flaw detection water sprinkling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217237908U (en) |
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2021
- 2021-06-15 CN CN202121324211.2U patent/CN217237908U/en active Active
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