CN217237781U

CN217237781U - Visual detection device for rotating, hanging and taking materials by using robot

Info

Publication number: CN217237781U
Application number: CN202220275750.XU
Authority: CN
Inventors: 朱志虎
Original assignee: Shenzhen Sipo Technology Co ltd
Current assignee: Shenzhen Sipo Technology Co ltd
Priority date: 2022-02-11
Filing date: 2022-02-11
Publication date: 2022-08-19
Anticipated expiration: 2032-02-11

Abstract

The utility model belongs to the technical field of visual detection devices, in particular to a visual detection device which utilizes a robot to rotate, hang and take materials, which comprises an installation bottom plate, a rotating bracket, a product feeding bracket, a product blanking bracket, a feeding and blanking manipulator, a detection manipulator and a camera, wherein the rotating bracket, the product feeding bracket, the product blanking bracket, the feeding and blanking manipulator, the detection manipulator and the camera are arranged on the installation bottom plate; the rotating bracket is used for fixing a workpiece to be detected; the product feeding support and the product discharging support are positioned on the same side of the rotating support, and the feeding mechanical arm and the discharging mechanical arm are positioned between the product feeding support and the rotating support; the camera is arranged on the detection manipulator. Compare with prior art's visual detection carousel machine, the utility model discloses can carry out continuous detection to jumbo size, the anomalous work piece of shape to but automatic feeding and unloading are favorable to improving detection efficiency, and accommodation is extensive moreover.

Description

Visual detection device for rotating, hanging and taking materials by using robot

Technical Field

The utility model relates to a visual detection technical field specifically indicates an utilize automatic equipment that snatchs the work piece of manipulator and carry out visual detection to a plurality of positions of work piece.

Background

The visual inspection rotary table machine is commonly used for workpiece detection so as to screen out defective workpieces and prevent defective products from flowing into the next process or entering a sale link; the existing detection turntable machine adopts a disc as a carrier of a workpiece, and the structure of the detection turntable machine determines that only workpieces with small volume, regular shape and few detection positions can be placed, so that for some extra-large workpieces with irregular shapes, more detection positions and large sizes, such as more than 1 meter, the turntable cannot be fixed, and continuous automatic detection cannot be necessarily performed on the special workpieces, and therefore, the limitation of the existing turntable machine is large.

SUMMERY OF THE UTILITY MODEL

In order to overcome prior art's weak point, the utility model aims to provide an utilize the robot rotatory, hang, get the vision detection device of material, it aims at solving the problem that current carousel machine can't detect to the big, the anomalous work piece of shape of size.

In order to achieve the above object, the utility model adopts the following technical scheme: a visual detection device for rotating, hanging and taking materials by using a robot comprises an installation bottom plate, a rotating bracket, a product feeding bracket, a product discharging bracket, a feeding and discharging mechanical arm, a detection mechanical arm and a camera, wherein the rotating bracket, the product feeding bracket, the product discharging bracket, the feeding and discharging mechanical arm, the detection mechanical arm and the camera are arranged on the installation bottom plate; the rotating bracket is used for fixing a workpiece to be detected; the product feeding support and the product discharging support are positioned on the same side of the rotating support, and the feeding mechanical arm and the discharging mechanical arm are positioned between the product feeding support and the rotating support; the camera is arranged on the detection manipulator.

Preferably, the rotating bracket comprises a bottom disc arranged on the mounting base plate, a rotating shaft vertically arranged on the bottom disc, an upper rotating disc and a lower rotating disc which are vertically sleeved on the rotating shaft and are parallel to the bottom disc, and at least one group of fixing clamps; every group fixation clamp is including the last fixation clamp of locating carousel edge, locates carousel edge down and is located the lower fixation clamp of the vertical below of last fixation clamp.

Preferably, the rotating bracket includes six sets of fixing clips.

Preferably, the product material loading support includes, locates the material loading base on the mounting plate, locates two material loading grudging posts of material loading base upper surface, two material loading anchor clamps of locating two material loading grudging posts upper ends respectively.

Preferably, the product unloading support includes, locates the unloading base on the mounting plate, locates two unloading grudging posts of unloading base upper surface, two unloading anchor clamps of locating two unloading grudging posts upper ends respectively.

Preferably, the feeding and discharging manipulator comprises an installation base arranged on the installation bottom plate, a grabbing manipulator arranged on the installation base, a cylinder arranged at the front end of the grabbing manipulator, two installation plates arranged at two ends of the cylinder respectively, and two clamping jaws arranged on the inner surfaces of the two installation plates respectively.

Preferably, the detection manipulator comprises an installation base arranged on the installation bottom plate and a steering manipulator arranged on the installation base; the camera is arranged at the front end of the steering manipulator.

The beneficial technical effects are as follows: adopt the utility model discloses a detection device, to some jumbo sizes, the work piece is waited to the anomalous work piece of waiting of shape, set up the rotation support on mounting plate, wait to send to rotation support department and fix on rotating the support through material loading and unloading manipulator, then when rotating the support rotation, the drive is waited to wait the position at camera place on locating the detection manipulator, detection manipulator is according to the demand that detects, can drive the camera and remove and rotate suitable angle in the certain limit, so that the camera is to waiting to wait to detect different detection positions on the work piece and shoot, after the detection is accomplished, the work piece is rotatory and is removed to product unloading support along with rotating the support, the work piece that will accomplish the detection through material loading and unloading manipulator takes off, and fix on product unloading support, therefore, compare with prior art's visual detection carousel machine, the utility model discloses can be directed against jumbo size, Irregular-shaped workpieces are continuously detected, automatic feeding and discharging can be achieved, detection efficiency is improved, and the application range is wide.

Drawings

Fig. 1 is a perspective view of an embodiment of the present invention;

fig. 2 is a right side view of an embodiment of the present invention;

fig. 3 is a perspective view of a rotating bracket according to an embodiment of the present invention;

fig. 4 is a perspective view of a product loading bracket according to an embodiment of the present invention;

fig. 5 is a perspective view of a feeding and discharging manipulator in an embodiment of the present invention;

fig. 6 is a perspective view of a detection manipulator according to an embodiment of the present invention.

Detailed Description

In order to make the technical field of the present invention better understand, the present invention is further described in detail with reference to the accompanying drawings and embodiments.

As shown in fig. 1-2, an embodiment of the present invention provides a visual inspection device using a robot to rotate, hang, and take materials, which includes an installation base plate 100, and further includes a rotating bracket 200, a product loading bracket 300, a product unloading bracket 400, a loading and unloading manipulator 500, a detection manipulator 600, and a camera 700, which are disposed on the installation base plate 100; here, the rotating bracket 200 is used to fix the workpiece 800 to be inspected; the product feeding support 300 and the product discharging support 400 are positioned at the same side of the rotating support 200, and the feeding and discharging manipulator 500 is positioned between the product feeding support 300 and the product discharging support 400, namely the feeding and discharging manipulator 500 is positioned between the product feeding support 300 and the product discharging support 400; the camera 700 is provided on the inspection robot 600.

As shown in fig. 3, the rotating bracket 200 includes a bottom disc 201 mounted on the mounting base plate 100, a rotating shaft 202 vertically disposed on the bottom disc 201, an upper rotating disc 203, a lower rotating disc 204 vertically sleeved on the rotating shaft 202 and parallel to the bottom disc 201, and at least one set of fixing clips 205; each set of fixing clips comprises an upper fixing clip 205a arranged at the edge of the upper turntable and a lower fixing clip 205b arranged at the edge of the lower turntable and positioned vertically below the upper fixing clip. A plurality of connecting rods 206 with two ends respectively vertically connected with the upper turntable 203 and the lower turntable 204 are further included between the upper turntable 203 and the lower turntable 204, the rotating shaft 202 is parallel to the connecting rods 206, and the rotating shaft 202 is located in a space enclosed by the connecting rods.

The upper fixing clamp 205a is used for clamping the upper section of the workpiece to be detected, the lower fixing clamp 205b is used for clamping the lower section of the workpiece to be detected, the size of the workpiece to be detected is large, the workpiece to be detected is fixed through the upper fixing clamp 205a and the lower fixing clamp 205b in the same group of fixing clamps 205, and the rotating bracket 200 is prevented from loosening and shaking in the rotating process, so that the detection accuracy is influenced.

Obviously, the number of the fixing clips 205 is not particularly limited, and the sizes of the upper rotary table 203 and the lower rotary table 204 and the size of the workpiece to be detected are generally considered, and if possible, a sufficient number of workpieces are fixed, which is the best choice; for example, in the present embodiment, the rotating bracket 200 includes six sets of fixing clips 205; the number of the connecting rods 206 is also not limited, and the smaller the number of the connecting rods 206, the better the connection stability and strength between the upper rotary table 203 and the lower rotary table 204, the lower the cost can be saved, and the weight of the equipment can be reduced, for example, six connecting rods 206 are provided in this embodiment.

As shown in fig. 2, a servo motor 207 is arranged on the bottom disk 201, and is connected with the rotating shaft 202, an upper bearing 208 and a lower bearing 209 are sleeved on the rotating shaft, the upper bearing 208 is fixedly connected with the upper disk 203, and the lower bearing is fixedly connected with the lower disk 204; therefore, when the servo motor is started, the shaft 202, the upper bearing 208 and the lower bearing 209 are driven to rotate, and the upper turntable 203 and the lower turntable 204 rotate accordingly.

As shown in fig. 4, the product loading bracket 300 includes a loading base 301 disposed on the mounting base 100, two loading ledges 302 disposed on the upper surface of the loading base 301, and two loading clamps 303 disposed on the upper ends of the two loading ledges, respectively.

In the present embodiment, the product discharging bracket 400 and the product loading bracket 300 are both used for fixing a workpiece, and therefore, both adopt the same structure, and the product discharging bracket 400 will not be described in detail herein.

As shown in fig. 5, the feeding and discharging manipulator 500 includes a mounting base 1a disposed on the mounting base plate 100, a grabbing manipulator 502 disposed on the mounting base, an air cylinder 503 disposed at a front end of the grabbing manipulator, two mounting plates 504 disposed at two ends of the air cylinder, and two clamping jaws 505 disposed on inner surfaces of the two mounting plates. The gripping robot 502 here is a commercially available standard part, and a space for holding a workpiece to be inspected is formed between two jaws 505.

As shown in fig. 6, the inspection robot 600 includes a mounting base 1a provided on the mounting base plate 100, and a steering robot 602 provided on the mounting base; the camera 700 is provided at the front end of the steering manipulator 602. Similarly, the steering robot 602 here is a commercially available standard.

In the above description, it should be noted that the terms "mounted," "connected," and the like are used in a broad sense, and for example, they may be fixedly connected, detachably connected, or integrally connected; the connection can be direct connection or indirect connection through an intermediate medium, and the connection between the two components can be internal; the term "mounted" is to be understood as "mounted on" and "disposed on" and includes fixed mounting, movable mounting and the like.

It is to be understood that the above-described embodiments are only some of the embodiments of the present invention, and not all embodiments, and that the appended drawings illustrate preferred embodiments of the present invention, but do not limit the scope of the invention. The present invention may be embodied in many different forms and, on the contrary, these embodiments are provided so that this disclosure will be thorough and complete. All utilize the equivalent structure that the content of the utility model discloses a specification and attached drawing was done, direct or indirect application is in other relevant technical field, all is in the same way the utility model discloses within the patent protection scope.

Claims

1. A visual detection device for rotating, hanging and taking materials by using a robot comprises an installation bottom plate, and is characterized by further comprising a rotating support, a product feeding support, a product discharging support, a feeding and discharging mechanical arm, a detection mechanical arm and a camera, wherein the rotating support, the product feeding support, the product discharging support, the feeding and discharging mechanical arm, the detection mechanical arm and the camera are arranged on the installation bottom plate; the rotating bracket is used for fixing a workpiece to be detected; the product feeding support and the product discharging support are positioned on the same side of the rotating support, and the feeding mechanical arm and the discharging mechanical arm are positioned between the product feeding support and the rotating support; the camera is arranged on the detection manipulator.

2. The vision inspection device of claim 1, wherein the rotation bracket comprises a bottom disc mounted on the mounting base plate, a rotation shaft vertically disposed on the bottom disc, an upper rotating disc and a lower rotating disc vertically sleeved on the rotation shaft and parallel to the bottom disc, at least one set of fixing clips; every group fixation clamp is including the last fixation clamp of locating carousel edge, locates carousel edge down and is located the lower fixation clamp of the vertical below of last fixation clamp.

3. The vision inspection device using robot to rotate, hang and pick up as claimed in claim 2, wherein said rotating bracket comprises six sets of retaining clips.

4. The vision inspection device of claim 1, wherein the product loading frame comprises a loading base disposed on the mounting base, two loading stands disposed on the upper surface of the loading base, and two loading clamps disposed on the upper ends of the two loading stands, respectively.

5. The visual inspection device of claim 1, wherein the product unloading support comprises an unloading base disposed on the mounting base plate, two unloading stands disposed on the upper surface of the unloading base, and two unloading clamps disposed at the upper ends of the two unloading stands, respectively.

6. The visual inspection device of claim 1, wherein the loading and unloading robot comprises a mounting base disposed on the mounting base, a grabbing robot disposed on the mounting base, a cylinder disposed at the front end of the grabbing robot, two mounting plates disposed at the two ends of the cylinder, and two clamping jaws disposed on the inner surfaces of the two mounting plates.

7. The visual inspection device for rotation, hanging and taking of materials by a robot as claimed in claim 1, wherein the inspection robot comprises a mounting base provided on the mounting base plate, a steering robot provided on the mounting base; the camera is arranged at the front end of the steering manipulator.