CN217229683U - Stacking system after split shearing in wide production line - Google Patents
Stacking system after split shearing in wide production line Download PDFInfo
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- CN217229683U CN217229683U CN202220725988.8U CN202220725988U CN217229683U CN 217229683 U CN217229683 U CN 217229683U CN 202220725988 U CN202220725988 U CN 202220725988U CN 217229683 U CN217229683 U CN 217229683U
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Abstract
The utility model discloses a stack system after cutting is divided in broad width production line, broad width production line including the well minute mechanism that sets gradually, cut mechanism and conveying mechanism: a lifting stacking mechanism is arranged at the discharge end of the conveying mechanism, and an airflow guide mechanism is arranged between the lifting stacking mechanism and the conveying mechanism; the lifting stacking mechanism comprises a stacking trolley matched with the walking track in a rolling way and a lifting stacking platform arranged below the walking track; the lifting stacking table comprises a lifting table body and a middle-dividing ejection mechanism arranged on the lifting table body; the stacking trolley comprises a frame, a walking assembly arranged at the bottom of the frame and a middle dividing support arranged above the frame, wherein a through groove for the middle dividing and ejecting mechanism to extend out is formed in the middle of the frame, the middle dividing support comprises two upper-layer table top frames symmetrically arranged along the central line of the through groove, the outer sides of the upper-layer table top frames are hinged to the frame, and a gap is formed between the two upper-layer table top frames. The utility model provides a stack system can improve stack efficiency.
Description
Technical Field
The utility model relates to a gumming drying technology field, in particular to stack system after dividing the shearing in broad width production line.
Background
The impregnation drying production line is a production line for unreeling, impregnating, drying, shearing and stacking the coiled base paper. With the development of technology and the fierce market competition, the impregnated paper manufacturers also put higher demands on equipment, and the impregnation drying production line which is mainly high-speed and wide-width is more and more favored by the market.
The web of impregnated paper is typically 4x8 feet (1220 mm wide by 2440mm long), so the width of the impregnation line is typically 4 feet (1500 mm long roll) with a shear length of 2440 mm. In order to greatly improve the production efficiency and reduce the production cost, if the production line speed is the same as that of a 4-ruler dipping production line, a wide dipping and drying production line (the length of a roller is 2700mm) is adopted, and the production efficiency is doubled. When a user uses a wide production line with 8 feet, in order to meet the impregnated paper with the length of 8 feet (2440), a middle dividing mechanism is adopted to divide the impregnated paper into two parts with equal width from the middle, and then shearing and stacking are carried out, wherein the paper width of the impregnated paper is 1220mm, and the paper length is 2440 mm.
A traditional wide production line is not provided with a stacking system after middle-dividing cutting, and when a user needs to use a middle-dividing function, a left paper stack and a right paper stack can be generated. The left and right cut paper sheets after being split cannot be automatically separated by a certain distance, so that when the impregnated paper is separately stacked, a user needs to manually heighten the middle close part of the two wooden supports on the table top of the stacking lifting table to achieve the purpose of separately stacking, and by adopting the mode, the impregnated paper can generate the phenomena of drifting, blocking, irregular stacking and the like in the stacking process; when a user uses a wide production line to produce narrow impregnated paper, the too wide stacking table can affect the convenience of manual packing and operation.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a stack system after cutting is divided in broad width production line makes the branch cut back stack more neat, improves production efficiency.
Based on the above problem, the utility model provides a technical scheme is:
divide the stacking system after the shearing in the broad width production line, the broad width production line is including the well mechanism of dividing, shearing mechanism and conveying mechanism that set gradually:
a lifting stacking mechanism is arranged at the discharge end of the conveying mechanism, and an airflow guide mechanism is arranged between the lifting stacking mechanism and the conveying mechanism;
the lifting stacking mechanism comprises a stacking trolley matched with the traveling rail in a rolling manner and a lifting stacking platform arranged below the traveling rail;
the lifting stacking platform comprises a lifting platform body and a middle-dividing ejection mechanism arranged on the lifting platform body;
the stacking trolley comprises a frame, a walking assembly arranged at the bottom of the frame and a middle dividing support arranged above the frame, wherein a through groove for the middle dividing and ejecting mechanism to extend out is formed in the middle of the frame, the middle dividing support comprises two upper-layer table top frames symmetrically arranged along the central line of the through groove, the outer sides of the upper-layer table top frames are hinged to the frame, and a gap is formed between the two upper-layer table top frames.
In some embodiments, the airflow guiding mechanism includes a blowing box body, an air inlet port communicated to the inside of the blowing box body, and baffles arranged on two sides of the blowing box body in the conveying direction, and the upper end surface of the blowing box body is obliquely arranged downwards from the middle part to the direction of the baffles and is provided with a plurality of air outlet holes.
In some embodiments, the upper end surface of the blowing box is arranged obliquely downward from the conveying mechanism toward the lifting and stacking mechanism.
In some of the embodiments, the lifting platform body comprises a lifting component, a main lifting platform surface arranged at the upper end of the lifting component, and an upper lifting platform surface arranged on the main lifting platform surface, wherein one end of the upper lifting platform surface, which is far away from the airflow guide mechanism, is hinged on the main lifting platform surface, and one side, which is close to the airflow guide mechanism, of the upper lifting platform surface is arranged on the main lifting platform surface in a lifting way.
In some embodiments, a first driving part is arranged on the main lifting table top, and one side of the upper lifting table top, which is close to the airflow guide mechanism, is in transmission connection with the first driving part.
In some embodiments, the middle-dividing and ejecting mechanism comprises a second driving part installed on the upper layer lifting table top, and a middle-dividing and ejecting block in transmission connection with the second driving part, the middle-dividing and ejecting block moves up and down under the driving of the second driving part, and the through groove is matched with the middle-dividing and ejecting block.
In some embodiments, a rotary swing arm mechanism is disposed on an outer side of the upper-layer table frame, and the rotary swing arm mechanism includes a third driving part, a connecting rod in transmission connection with the third driving part, and a plurality of swing arms hinged to the connecting rod, the swing arms are rotatably supported on the upper-layer table frame, and the connecting rod is driven by the third driving part to move along a conveying direction.
In some embodiments, a supporting plate is arranged at the upper end of the upper layer table top frame.
In some of these embodiments, the walking rail is disposed on the ground and the lift stillage is disposed in a pit below the ground.
In some embodiments, a plate turnover mechanism is arranged between the shearing mechanism and the conveying mechanism, and a temporary stacking platform is arranged below the conveying mechanism.
Compared with the prior art, the utility model has the advantages that:
through the cooperation of airflow guiding mechanism and lift stacking mechanism, solve the branch and cut the back stack in-process impregnated paper and can produce drift, block, stack untidy scheduling problem, make the stack more neat, improve production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a stacking system after slitting in a wide production line of the present invention;
FIG. 2 is a schematic view of an installation structure of a lifting and stacking platform in an embodiment of the present invention;
fig. 3 is a schematic structural view of an airflow guiding mechanism in an embodiment of the present invention;
FIG. 4 is a schematic view of the matching structure of the stacking trolley and the lifting stacker (before stacking) in the embodiment of the present invention;
FIG. 5 is a schematic view of the position of the stacking trolley and the airflow guiding mechanism before stacking in the embodiment of the present invention;
FIG. 6 is a schematic view of the assembly structure of the stacking trolley and the lifting and stacking platform (during stacking) in the embodiment of the present invention;
fig. 7 is a schematic view of the position state of the stacking trolley and the airflow guiding mechanism during stacking according to the embodiment of the present invention;
FIG. 8 is a schematic structural view of the swing arm mechanism of the embodiment of the present invention when not extended;
fig. 9 is a schematic structural view of the embodiment of the present invention when the swing arm mechanism is extended;
wherein:
1. a center distributing mechanism;
2. a shearing mechanism;
3. a panel turnover mechanism;
4. a conveying mechanism;
5. an airflow guide mechanism; 5-1, blowing the box body; 5-1a, an upper end face; 5-1b, air outlet holes; 5-2, an air inlet interface; 5-3, a baffle;
6. stacking the trolleys; 6-1, a frame; 6-1a, penetrating a groove; 6-2, a walking component; 6-3, an upper-layer table frame; 6-4, rotating a swing arm mechanism; 6-4a, a third drive component; 6-4b, connecting rods; 6-4c, a swing arm; 6-5, a bearing plate;
7. lifting and stacking platforms; 7-1, a lifting component; 7-2, a main lifting table top; 7-3, an upper lifting table top; 7-4, a middle dividing and ejecting mechanism; 7-4a, a second drive component; 7-4b, halving the ejection block; 7-5, a first driving component;
8. a ground surface; 8-1, a pit;
9. a temporary stacking station;
10. and (5) walking on a track.
Detailed Description
The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present invention. The conditions used in the examples may be further adjusted according to the conditions of the particular manufacturer, and the conditions not specified are generally the conditions in routine experiments.
Referring to fig. 1, for the embodiment of the utility model provides a stack system after cutting in broad width production line is provided to the schematic structure diagram, and the broad width production line is including the well mechanism 1 of dividing that sets gradually, shearing mechanism 2 and conveying mechanism 4.
The middle dividing mechanism 1 is in the prior art and comprises a middle dividing upper cutter, a middle dividing lower cutter, a transmission rod and a driving motor, wherein the driving motor is connected with the transmission rod through a transmission belt, the middle dividing upper cutter is connected with an air cylinder, cutter faces of the middle dividing upper cutter and the middle dividing lower cutter are tangent, the air cylinder puts down the middle dividing upper cutter during cutting, the driving motor drives the transmission rod to rotate through the transmission belt, and the middle dividing lower cutter rotates along with the transmission belt to complete middle dividing cutting. The shearing mechanism 2 is in the prior art and comprises an upper shearing cutter and a lower shearing cutter, and the fixed-length shearing of the impregnated paper is completed through the upper shearing cutter and the lower shearing cutter. The conveying mechanism 4 is a belt conveyor in the prior art.
In order to facilitate the completion of the stacking after the middle cutting, a lifting stacking mechanism is arranged at the discharge end of the conveying mechanism 4, and an airflow guide mechanism 5 is arranged between the lifting stacking mechanism and the conveying mechanism 4.
Referring to fig. 2, the lifting stacking mechanism includes a stacking trolley 6 in rolling fit with a traveling rail 10, and a lifting stacking platform 7 disposed below the traveling rail 10, in this example, the traveling rail 10 is disposed on a plant floor 8, and the lifting stacking platform 7 is disposed in a pit 8-1 below the floor 8.
Referring to fig. 4, the lifting and stacking platform 7 comprises a lifting platform body and a middle-dividing ejection mechanism 7-4 arranged on the lifting platform body. The stacking trolley 6 comprises a frame 6-1, a walking component 6-2 arranged at the bottom of the frame 6-1 and a middle-dividing support arranged above the frame 6-1, wherein the walking component 6-2 is in the prior art and comprises four walking wheels, two walking wheels which are oppositely arranged are connected with a driving motor, and the frame 6-1 is driven to walk by the driving motor. The middle part of the frame 6-1 is provided with a through groove 6-1a for the middle separating and ejecting mechanism 7-4 to extend out, the middle separating bracket comprises two upper layer table top frames 6-3 which are symmetrically arranged by the central line of the through groove 6-1a, the outer side of the upper layer table top frame 6-3 is hinged on the frame 6-1, and a gap is arranged between the two upper layer table top frames 6-3. The middle dividing and ejecting mechanism 7-4 extends into the through groove 6-1a of the frame 6-1 to arch the middle parts of the two upper layer table top frames 6-3 so as to facilitate the stacking of the impregnated paper at the left and right sides.
Referring to fig. 3, the airflow guiding mechanism 5 comprises a blowing box body 5-1, an air inlet port 5-2 communicated to the inside of the blowing box body 5-1, and baffles 5-3 arranged on two sides of the blowing box body 5-1 in the conveying direction, wherein the upper end surface of the blowing box body 5-1 is obliquely and downwards arranged from the middle part to the baffles 5-3 and is provided with a plurality of air outlet holes 5-1 b. The air inlet interface 5-2 is connected to a fan, air is supplied into the former air blowing box body 5-1 and is exhausted through the air outlet 5-1b, so that an air cushion is formed on the upper surface of the air blowing box body 5-1, static electricity generated by impregnated paper and the conveying mechanism 4 is eliminated, and the impregnated paper is guided.
In order to guide the impregnated paper, the upper end surface 5-1a of the blowing box body 5-1 is arranged downwards in an inclined manner from the conveying mechanism 4 to the direction of the lifting stacking mechanism.
Referring to fig. 4, 5, 6 and 7, the lifting platform body comprises a lifting component 7-1, a main lifting platform surface 7-2 arranged at the upper end of the lifting component 7-1, and an upper lifting platform surface 7-3 arranged on the main lifting cabinet platform surface 7-2, one end of the upper lifting platform surface 7-3 far away from the air flow guide mechanism 5 is hinged on the main lifting platform surface 7-2, one side of the upper lifting platform surface 7-3 close to the air flow guide mechanism 5 is arranged on the main lifting platform surface 7-2 in a lifting way, specifically, a first driving part 7-5 is arranged on the main lifting platform surface 7-2, and one side of the upper lifting platform surface 7-3 close to the air flow guide mechanism 5 is in transmission connection with the first driving part 7-5. The first driving part 7-5 adopts an air cylinder, the upper lifting table surface 7-3 is driven to move upwards by the first driving part 7-5, so that the stacking trolley 6 above the first driving part is arranged at an inclined angle, impregnated paper conveniently enters the stacking trolley 6 after passing through the air flow guide mechanism 5, and the stacking efficiency is improved. Wherein, the lifting component 7-1 can adopt the hydraulic lifting mechanism in the prior art, the utility model discloses no longer describe repeatedly.
In the embodiment, the middle dividing and ejecting mechanism 7-4 comprises a second driving part 7-4a arranged on the upper layer lifting table surface 7-3 and a middle dividing and ejecting block 7-4b in transmission connection with the second driving part 7-4a, the middle dividing and ejecting block 7-4b moves up and down under the driving of the second driving part 7-4a, and the through groove 6-1a is matched with the middle dividing and ejecting block 7-4 b. Specifically, the middle dividing and ejecting block 7-4b is long and extends along the conveying direction, correspondingly, the second driving part 7-4a is arranged at each of the two ends of the middle dividing and ejecting block 7-4b in the length direction, the second driving part 7-4a can adopt an oil cylinder, the middle dividing and ejecting block 7-4b is driven by the second driving part 7-4a to move upwards and abut against the upper layer table top frame 6-3, so that the middle of the two upper layer table top frames 6-3 is arched and arranged, and therefore the stacking of impregnated paper on the two sides is facilitated.
In order to further optimize the implementation effect of the present invention, a rotary swing arm mechanism 6-4 is disposed on the outer side of the upper deck frame 6-3, see fig. 8, the rotary swing arm mechanism 6-4 includes a third driving part 6-4a, a connecting rod 6-4b in transmission connection with the third driving part 6-4a, and a plurality of swing arms 6-4c hinged to the connecting rod 6-4b, the swing arms 6-4c are rotatably supported on the upper deck frame 6-3, the connecting rod 6-4b is driven by the third driving part 6-4a to move along the conveying direction, the third driving part 6-4a can adopt an air cylinder, the third driving part 6-4a drives the connecting rod 6-4b to move to drive the plurality of swing arms 6-4c to swing, so as to increase or decrease the stacking width of the stacking trolley 6 (as shown in fig. 9), to accommodate stacking requirements.
In this example, a support plate 6-5 is provided at the upper end of the upper deck frame 6-3 for stacking impregnated paper.
The plate turning mechanism 3 is arranged between the shearing mechanism 2 and the conveying mechanism 4, the temporary stacking table 9 is arranged below the conveying mechanism 4, when impregnated paper on the left side and the right side are fully stacked, namely, when the stack needs to be changed, the plate turning mechanism 3 is opened, and the impregnated paper is conveyed to the temporary stacking table 9 for stacking through the guiding of the plate turning mechanism 3. The plate turning mechanism 3 is in the prior art and comprises a turning plate and a cylinder for driving the turning plate to rotate, and the turning plate is driven by the cylinder to rotate for a certain angle so that impregnated paper is conveyed to the temporary stacking platform 9.
The utility model discloses a theory of operation does:
when stacking is started, a walking component 6-2 of a stacking trolley 6 falls on a walking track 10 of the ground 8, a stop block is arranged on the walking track 10 to position the stacking trolley 6, when wide impregnated paper needs to be stacked, a swing arm 6-4c outside a middle support of the stacking trolley 6 is driven by a third driving part 6-4a to extend out to increase the stacking width of the stacking trolley 6, a bearing plate 6-5 is placed on the middle support, a lifting stacking platform 7 drives the stacking trolley 6 to move upwards to enable the bearing plate 6-5 to be slightly lower than an air flow guide mechanism 5, an upper layer lifting platform surface 7-3 is driven by a first driving part 7-5 to tilt downwards for a certain angle to enable the left side of the bearing plate 6-5 on the stacking trolley 6 to be equal to the right side of a blowing box body 5-1 in height (see figures 6 and 7), the stacking of the impregnated paper is facilitated, meanwhile, the middle-dividing ejection block 7-4b is driven by the second driving part 7-4a to jack up the inner end of the upper-layer table frame 6-3 on the stacking trolley 6, the impregnated paper on the two sides starts to be stacked respectively, when the impregnated paper is fully stacked, the plate turning mechanism 3 is opened, and the impregnated paper is conveyed to the temporary stacking table 9 for stacking through the guiding of the plate turning mechanism 3. At this time, the lifting and stacking platform 7 drives the stacking trolley 6 to descend, so that the traveling component 6-2 of the stacking trolley 6 falls on the traveling track 10, the stacking trolley 6 moves to the stack position N (as shown in fig. 1) from the working position M, and a stacking period is completed after the impregnated paper full of stacks is transferred.
When narrow (1220 mm wide) impregnated paper needs to be stacked, the swing arms 6-4c are retracted, a single supporting plate 6-5 is placed on the middle-dividing support, and the stacking period is repeated.
Therefore, the stacking system solves the problem of split stacking in the prior art, so that the stacking of the impregnated paper after split shearing is more reliable and neat, the breakage rate of the impregnated paper in the stacking process is greatly reduced, the automation degree of a wide production line is greatly improved, the running reliability of the wide production line is comprehensively improved, and the production efficiency is also greatly improved; the problem that the impregnated paper with different widths can be produced by a wide production line is solved; the design of the variable width of the upper table top of the stacking trolley solves the problems of inconvenient operation, detection and packaging when narrow (4 feet) impregnated paper is produced on a wide production line (8 feet).
The above examples are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable one skilled in the art to understand the contents of the present invention and to implement the present invention, which should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (10)
1. Divide the stacking system after cuting in the broad width production line, the broad width production line is including the well mechanism of dividing, shearing mechanism and conveying mechanism that sets gradually, its characterized in that:
a lifting stacking mechanism is arranged at the discharge end of the conveying mechanism, and an airflow guide mechanism is arranged between the lifting stacking mechanism and the conveying mechanism;
the lifting stacking mechanism comprises a stacking trolley matched with the traveling rail in a rolling manner and a lifting stacking platform arranged below the traveling rail;
the lifting stacking platform comprises a lifting platform body and a middle-dividing ejection mechanism arranged on the lifting platform body;
the stacking trolley comprises a frame, a walking assembly arranged at the bottom of the frame and a middle dividing support arranged above the frame, wherein a through groove for the middle dividing and ejecting mechanism to extend out is formed in the middle of the frame, the middle dividing support comprises two upper-layer table top frames symmetrically arranged along the central line of the through groove, the outer sides of the upper-layer table top frames are hinged to the frame, and a gap is formed between the two upper-layer table top frames.
2. The segmented stacking system of claim 1, wherein: the air flow guiding mechanism comprises a blowing box body, an air inlet interface communicated to the inside of the blowing box body and baffles arranged on two sides of the blowing box body in the conveying direction, wherein the upper end face of the blowing box body is obliquely and downwards arranged from the middle part to the baffle direction and is provided with a plurality of air outlet holes.
3. The split stacking system of the wide production line as claimed in claim 2, wherein: the upper end surface of the blowing box body is obliquely and downwards arranged from the conveying mechanism to the lifting stacking mechanism.
4. The segmented stacking system of claim 3, wherein: the elevating platform body includes lifting unit, sets up main lift mesa and the setting of lifting unit upper end are in upper lift mesa on the main lift mesa, upper lift mesa is kept away from air current guiding mechanism one end articulates on the main lift mesa, upper lift mesa is close to air current guiding mechanism one side liftable sets up on the main lift mesa.
5. The segmented stacking system of claim 4, wherein: the main lifting table top is provided with a first driving part, and one side of the upper lifting table top, which is close to the airflow guide mechanism, is in transmission connection with the first driving part.
6. The segmented stacking system of claim 4, wherein: the middle-dividing ejection mechanism comprises a second driving part arranged on the upper-layer lifting table top and a middle-dividing ejection block in transmission connection with the second driving part, the middle-dividing ejection block moves up and down under the driving of the second driving part, and the through groove is matched with the middle-dividing ejection block.
7. The segmented stacking system of claim 1, wherein: the outer side of the upper-layer table top frame is provided with a rotary swing arm mechanism, the rotary swing arm mechanism comprises a third driving part, a connecting rod in transmission connection with the third driving part and a plurality of swing arms hinged to the connecting rod, the swing arms are rotatably supported on the upper-layer table top frame, and the connecting rod is driven by the third driving part to move along the conveying direction.
8. The segmented stacking system of claim 7, wherein: and a bearing plate is arranged at the upper end of the upper layer table top frame.
9. The segmented stacking system of claim 1, wherein: the walking track is arranged on the ground, and the lifting stacking platform is arranged in a pit below the ground.
10. The segmented stacking system of claim 1, wherein: a plate turnover mechanism is arranged between the shearing mechanism and the conveying mechanism, and a temporary stacking platform is arranged below the conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220725988.8U CN217229683U (en) | 2022-03-30 | 2022-03-30 | Stacking system after split shearing in wide production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220725988.8U CN217229683U (en) | 2022-03-30 | 2022-03-30 | Stacking system after split shearing in wide production line |
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| Publication Number | Publication Date |
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| CN217229683U true CN217229683U (en) | 2022-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220725988.8U Active CN217229683U (en) | 2022-03-30 | 2022-03-30 | Stacking system after split shearing in wide production line |
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| CN (1) | CN217229683U (en) |
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- 2022-03-30 CN CN202220725988.8U patent/CN217229683U/en active Active
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