CN217225550U

CN217225550U - Rotary manipulator for junction box

Info

Publication number: CN217225550U
Application number: CN202123333937.5U
Authority: CN
Inventors: 陈君; 朱少波; 秦国良; 陈健; 蔡国庆
Original assignee: Jiangsu Tiansheng Photovoltaic Technology Co ltd
Current assignee: Jiangsu Tiansheng Photovoltaic Technology Co ltd
Priority date: 2021-12-28
Filing date: 2021-12-28
Publication date: 2022-08-19
Anticipated expiration: 2031-12-28

Abstract

The utility model discloses a rotary manipulator for a junction box, which comprises a supporting seat, a non-slip mat, a PLC, a control switch, a first stepping motor, a first gear, a second gear, a stable lifting cylinder structure, a lifting electric cylinder, a mounting box, an extension electric cylinder, a rotary adjusting seat structure and an electric clamping jaw, wherein the periphery of the lower end of the supporting seat is respectively spliced with the non-slip mat; the PLC bolt is arranged on the right upper side of the front end of the supporting seat, and the front end of the PLC bolt is electrically connected with a control switch; the first stepping motor is mounted on the right side of the upper end of the supporting seat through a bolt, and a first gear is embedded in an output shaft of the first stepping motor; the first gear is meshed with the second gear; the stable lifting cylinder structure is arranged on the supporting seat, and a second gear is arranged on the outer wall. The utility model has the advantages that: through the setting of rotating the regulation seat structure, drive electronic clamping jaw rotation activity.

Description

Rotary manipulator for junction box

Technical Field

The utility model belongs to the technical field of the terminal box processing, especially, relate to a rotation type manipulator for terminal box.

Background

The terminal box is one of the electrician's auxiliary material that plays protection and connecting wire effect in the house fitment, and current terminal box is in the processing equipment in-process, through the rotation type manipulator, can make things convenient for and the efficient work fast to increase the output of terminal box.

However, the existing rotary manipulator also has the problems that the manipulator is not convenient to be matched with the gripper for flexible adjustment and use and is not convenient to be matched with the lifting part for stable support.

Therefore, it is necessary to provide a rotary manipulator for junction boxes.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that will solve is: the utility model provides a rotation type manipulator for terminal box to solve current rotation type manipulator and be not convenient for cooperate the nimble regulation of tongs and use and be not convenient for cooperate the problem that department stable support goes up and down.

In order to solve the technical problem, the utility model discloses a technical scheme be: a rotary manipulator for a junction box comprises a supporting seat, an anti-skid pad, a PLC, a control switch, a first stepping motor, a first gear, a second gear, a stable lifting cylinder structure, a lifting electric cylinder, a mounting box, an extension electric cylinder, a rotary adjusting seat structure and an electric clamping jaw, wherein the anti-skid pad is glued around the lower end of the supporting seat; the PLC bolt is arranged on the right upper side of the front end of the supporting seat, and the front end of the PLC bolt is electrically connected with a control switch; the first stepping motor is mounted on the right side of the upper end of the supporting seat through a bolt, and a first gear is embedded in an output shaft of the first stepping motor; the first gear is meshed with the second gear; the stable lifting cylinder structure is arranged on the supporting seat, and a second gear is arranged on the outer wall of the stable lifting cylinder structure; the lifting electric cylinder is arranged in the middle part inside the stable lifting cylinder structure; the mounting box is supported at the upper end of the stable lifting cylinder structure; the extension electric cylinder bolt is arranged on the left side of the inside of the mounting box; the rotary adjusting seat structure is arranged between the electric clamping jaw and the extension electric cylinder; the rotary adjusting seat structure comprises a mounting base, a rotary cavity, a second stepping motor, a rotary shaft and a side face rotary driving barrel structure, wherein the left side inside the mounting base is provided with the rotary cavity; a rotating shaft is embedded in an output shaft of the second stepping motor; the lateral rotation drives the cylinder structure to be supported on the outer wall of the rotating shaft.

Preferably, the side surface rotating and driving cylinder structure comprises a turnover cylinder, a through hole, a driving shaft, a speed reducer and a third stepping motor, wherein the through hole is formed in the middle of the rear side in the turnover cylinder; the driving shafts are welded on the left side and the right side of the outer wall of the turnover cylinder; the left end of the speed reducer is embedded with a driving shaft; and the third stepping motor is mounted at the right end of the speed reducer through a bolt.

Preferably, the stable lifting cylinder structure comprises a sleeve cylinder, a disassembling ring, an assembling ring, a stabilizing cylinder and an installing sleeve, wherein the disassembling ring is welded at the lower part of the outer side of the sleeve cylinder and is in threaded connection with the assembling ring; a second gear is embedded in the upper part of the outer wall of the sleeve joint cylinder; the stabilizing barrel is inserted into the sleeving barrel; the mounting sleeve is welded on the upper part of the inner wall of the stabilizing cylinder.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, the setting in mounting base and rotation chamber, other structure equipment of cooperation and activity are used.

2. The utility model discloses in, the setting of second step motor and rotation axis, drive electronic clamping jaw rotation activity.

3. The utility model discloses in, a upset section of thick bamboo and the setting of interlude hole, the stable installation of cooperation rotation axis is used.

4. The utility model discloses in, the setting of drive axle, the cooperation is turned over the activity of rotary drum and is supported the use.

5. The utility model discloses in, reduction gear and third step motor's setting, drive this section of thick bamboo rotation that overturns to cooperate electronic clamping jaw once more to rotate and adjust.

6. The utility model discloses in, the setting of dismantlement ring and equipment ring, be convenient for assemble or dismantle.

7. The utility model discloses in, the setting of a section of thick bamboo of cup jointing and a section of thick bamboo of stabilizing, stable going on the activity and using.

8. The utility model discloses in, the setting of installation cover, the cooperation lift electric jar activity is stable in the installation.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the rotary adjusting seat structure of the present invention.

Fig. 3 is a schematic side view of the structure of the side-rotation driving cylinder structure of the present invention.

Fig. 4 is a schematic structural view of the stable lifting cylinder structure of the present invention.

Fig. 5 is a schematic diagram of the electrical connection of the present invention.

In fig. 1 to 5:

1. a supporting seat; 2. a non-slip mat; 3. a PLC; 4. a control switch; 5. a first stepper motor; 6. a first gear; 7. a second gear; 8. stabilizing the lifting cylinder structure; 81. sleeving a sleeve; 82. disassembling the ring; 83. assembling a ring; 84. a stabilizing cylinder; 85. installing a sleeve; 9. a lifting electric cylinder; 10. mounting a box; 11. an extension electric cylinder; 12. a rotary adjusting seat structure; 121. mounting a base; 122. a rotation chamber; 123. a second stepping motor; 124. a rotating shaft; 125. the side surface rotates to drive the cylinder structure; 1251. turning over the drum; 1252. inserting holes; 1253. driving a shaft; 1254. a speed reducer; 1255. a third step motor; 13. an electric clamping jaw.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

as shown in fig. 1, the rotary manipulator for a junction box of the present invention comprises a supporting seat 1, an anti-slip pad 2, a PLC3, a control switch 4, a first stepping motor 5, a first gear 6, a second gear 7, a stable lifting cylinder structure 8, a lifting electric cylinder 9, a mounting box 10, an extension electric cylinder 11, a rotary adjusting seat structure 12 and an electric clamping jaw 13, wherein the anti-slip pad 2 is glued around the lower end of the supporting seat 1; the PLC3 bolt is arranged at the right upper side of the front end of the supporting seat 1, and the front end of the PLC3 is electrically connected with a control switch 4; the first stepping motor 5 is mounted on the right side of the upper end of the supporting seat 1 through a bolt, and a first gear 6 is embedded in an output shaft of the first stepping motor 5; the first gear 6 is meshed with the second gear 7; the stable lifting cylinder structure 8 is arranged on the supporting seat 1, and a second gear 7 is arranged on the outer wall of the stable lifting cylinder structure; the lifting electric cylinder 9 is arranged in the middle part of the interior of the stable lifting cylinder structure 8; the mounting box 10 is supported at the upper end of the stable lifting cylinder structure 8; the extension electric cylinder 11 is installed on the left side of the inside of the installation box 10 through bolts; the rotary adjusting seat structure 12 is arranged between the electric clamping jaw 13 and the extension electric cylinder 11.

As shown in fig. 2, in the above embodiment, specifically, the rotation adjusting seat structure 12 includes a mounting base 121, a rotation cavity 122, a second stepping motor 123, a rotation shaft 124 and a lateral rotation driving cylinder structure 125, and the left side inside the mounting base 121 is provided with the rotation cavity 122; driving the second stepping motor 123 to rotate the electric jaw 13 by the rotating shaft 124; an output shaft of the second stepping motor 123 is embedded with a rotating shaft 124; the side-rotating driving cylinder structure 125 is supported on the outer wall of the rotating shaft 124.

As shown in fig. 3, in the above embodiment, specifically, the side surface rotation driving cylinder structure 125 includes a turning cylinder 1251, a through hole 1252, a driving shaft 1253, a speed reducer 1254 and a third stepping motor 1255, and the through hole 1252 is formed in the middle of the rear side inside the turning cylinder 1251; the driving shafts 1253 are welded on the left side and the right side of the outer wall of the overturning barrel 1251; a driving shaft 1253 is embedded at the left end of the speed reducer 1254; a third step motor 1255 is driven to cooperate with a speed reducer 1254, a driving shaft 1253, a turning cylinder 1251 and a rotating shaft 124 to drive the electric clamping jaw 13 to rotate again for regulation; the third stepping motor 1255 is mounted at the right end of the reducer 1254 through a bolt.

As shown in fig. 4, in the above embodiment, specifically, the stable lifting cylinder structure 8 includes a sleeve cylinder 81, a detaching ring 82, an assembling ring 83, a stabilizing cylinder 84 and an installing sleeve 85, and the sleeve cylinder 81 is rotated to cooperate with the detaching ring 82 to be assembled with or disassembled from the assembling ring 83; the lower part of the outer side of the sleeve joint cylinder 81 is welded with a disassembly ring 82, and the disassembly ring 82 is in threaded connection with an assembly ring 83; the first stepping motor 5 is driven to cooperate with the first gear 6 and the second gear 7 to enable the assembling ring 83, the sleeving cylinder 81 and the stabilizing cylinder 84 to rotate; the upper part of the outer wall of the sleeve joint cylinder 81 is embedded with a second gear 7; the stabilizing cylinder 84 is matched with the mounting box 10 to drive the electric clamping jaw 13 to rotate; the stabilizing cylinder 84 is inserted into the socket cylinder 81; the mounting sleeve 85 is welded on the upper part of the inner wall of the stabilizing cylinder 84.

In the above embodiment, specifically, the mounting base 121 is assembled in a U shape in cooperation with the rotation cavity 122, and the right end of the mounting base 121 is bolted to the output shaft of the extension electric cylinder 11.

In the above embodiment, specifically, the second stepping motor 123 is bolted to the rear wall of the tumble cylinder 1251, and the left end of the rotating shaft 124 on the output shaft of the second stepping motor 123 is bolted to the electric chuck 13.

In the above embodiment, specifically, the driving shafts 1253 at the left and right ends of the turning cylinder 1251 are mounted at the front and rear sides inside the rotating cavity 122 through bearings, and the speed reducer 1254 on the driving shaft 1253 is mounted at the left side of the front end of the mounting base 121 by bolts.

In the above embodiment, specifically, the rotating shaft 124 is inserted into the insertion hole 1252 inside the turning cylinder 1251, and the right end of the rotating shaft 124 is driven to rotate by the second stepping motor 123.

In the above embodiment, specifically, the assembling ring 83 is supported at the upper left side inside the supporting seat 1 through a bearing.

In the above embodiment, specifically, the sleeve 81 and the stabilizing cylinder 84 are adapted, the lifting electric cylinder 9 is mounted on a lower bolt of the inner wall of the sleeve 81, and an output shaft bolt of the lifting electric cylinder 9 is mounted in the mounting sleeve 85 and the stabilizing cylinder 84.

In the above embodiment, specifically, the PLC3 is a PLC of model FX 2N-48.

In the above embodiment, specifically, the first stepper motor 5 is a model YNK57XN55-03A stepper motor.

In the above embodiment, specifically, the lifting electric cylinder 9 is an electric cylinder of type HEB125-P-450,

in the above embodiment, specifically, the extension electric cylinder 11 is an electric cylinder of type HEB 125-P-450.

In the above embodiment, specifically, the electric clamping jaw 13 is a Z-EFG-100 type electric clamping jaw.

In the above embodiment, specifically, the second stepper motor 123 is a model YNK57XN55-03A stepper motor.

In the above embodiment, specifically, the third stepper motor 1255 is a model YNK57XN55-03A stepper motor.

In the above embodiment, specifically, the control switch 4 is electrically connected to a PLC4, the first stepping motor 5 is electrically connected to a PLC4, the lifting electric cylinder 9 is electrically connected to a PLC4, the extension electric cylinder 11 is electrically connected to a PLC4, the electric clamping jaw 13 is electrically connected to a PLC4, the second stepping motor 123 is electrically connected to a PLC4, and the third stepping motor 1255 and the PLC4 are electrically connected.

Principle of operation

The utility model discloses a theory of operation: when the junction box is grabbed and assembled, the first stepping motor 5 is driven to match the first gear 6 and the second gear 7 to enable the assembling ring 83, the sleeve barrel 81 and the stabilizing barrel 84 to rotate, meanwhile, the stabilizing cylinder 84 is matched with the mounting box 10 to drive the electric clamping jaw 13 to rotate, then the lifting electric cylinder 9 is driven to be matched with the mounting box 10 to drive the electric clamping jaw 13 to lift, then the extension electric cylinder 11 is driven to drive the electric clamping jaw 13 to move left and right, finally the second stepping motor 123 is driven to drive the rotating shaft 124 to drive the electric clamping jaw 13 to rotate, and the third stepping motor 1255 is driven to drive the electric clamping jaw 13 to rotate again by being matched with the speed reducer 1254, the driving shaft 1253, the overturning cylinder 1251 and the rotating shaft 124 to drive the electric clamping jaw 13 to rotate again for adjustment, after the electric clamping jaws 13 are moved to the proper position, the electric clamping jaws 13 are driven to clamp the wire box and then assemble and process the lamp, the stabilizing cylinder 84 is movable within the socket cylinder 81 to assist the operation of the electric lift cylinder 9 and protect it therewith during use.

Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.

Claims

1. The rotary manipulator for the junction box is characterized by comprising a supporting seat (1), an anti-skid pad (2), a PLC (3), a control switch (4), a first stepping motor (5), a first gear (6), a second gear (7), a stable lifting cylinder structure (8), a lifting electric cylinder (9), a mounting box (10), an extension electric cylinder (11), a rotary adjusting seat structure (12) and an electric clamping jaw (13), wherein the anti-skid pad (2) is glued around the lower end of the supporting seat (1); the PLC (3) is arranged on the right upper side of the front end of the supporting seat (1) through a bolt, and a control switch (4) is electrically connected to the front end of the PLC (3); the first stepping motor (5) is arranged on the right side of the upper end of the supporting seat (1) through a bolt, and a first gear (6) is embedded in an output shaft of the first stepping motor (5); the first gear (6) is meshed with the second gear (7); the stable lifting cylinder structure (8) is arranged on the supporting seat (1), and a second gear (7) is arranged on the outer wall of the stable lifting cylinder structure; the lifting electric cylinder (9) is arranged in the middle part of the interior of the stable lifting cylinder structure (8); the mounting box (10) is supported at the upper end of the stable lifting cylinder structure (8); the extension electric cylinder (11) is installed on the left side of the inside of the installation box (10) through a bolt; the rotation adjusting seat structure (12) is arranged between the electric clamping jaw (13) and the extension electric cylinder (11); the rotary adjusting seat structure (12) comprises a mounting base (121), a rotary cavity (122), a second stepping motor (123), a rotary shaft (124) and a side rotary driving cylinder structure (125), wherein the rotary cavity (122) is formed in the left side of the inside of the mounting base (121); the output shaft of the second stepping motor (123) is embedded with a rotating shaft (124); the lateral rotation driving cylinder structure (125) is supported on the outer wall of the rotating shaft (124).

2. The rotary manipulator for junction box according to claim 1, wherein the mounting base (121) is assembled in a U shape in cooperation with the rotation chamber (122), and the right end of the mounting base (121) is bolted to the output shaft of the extension cylinder (11).

3. The rotary manipulator for junction box according to claim 1, wherein said side-rotating driving cylinder structure (125) comprises a turning cylinder (1251), a through hole (1252), a driving shaft (1253), a speed reducer (1254) and a third stepping motor (1255), and the through hole (1252) is opened at the middle portion of the rear side of the inside of said turning cylinder (1251); the driving shafts (1253) are welded on the left side and the right side of the outer wall of the turnover cylinder (1251); a driving shaft (1253) is embedded at the left end of the speed reducer (1254); and the third stepping motor (1255) is mounted at the right end of the speed reducer (1254) through a bolt.

4. The rotary manipulator for junction boxes according to claim 3, wherein the driving shafts (1253) at the left and right ends of the turnover cylinder (1251) are mounted at the front and rear sides inside the rotation chamber (122) through bearings, and the speed reducer (1254) on the driving shafts (1253) is bolted to the left side of the front end of the mounting base (121).

5. The rotary manipulator for junction box according to claim 1, wherein the stable lifting cylinder structure (8) comprises a sleeve cylinder (81), a disassembling ring (82), an assembling ring (83), a stabilizing cylinder (84) and an installing sleeve (85), the disassembling ring (82) is welded on the lower part of the outer side of the sleeve cylinder (81), and the disassembling ring (82) is in threaded connection with the assembling ring (83); a second gear (7) is embedded in the upper part of the outer wall of the sleeve joint cylinder (81); the stabilizing cylinder (84) is inserted into the sleeve joint cylinder (81); the mounting sleeve (85) is welded on the upper part of the inner wall of the stabilizing cylinder (84).

6. The rotary manipulator for junction box according to claim 5, wherein the sleeve cylinder (81) is adapted to the stabilizing cylinder (84), and the lifting electric cylinder (9) is bolted to the lower part of the inner wall of the sleeve cylinder (81), and the output shaft of the lifting electric cylinder (9) is bolted to the mounting sleeve (85) and the stabilizing cylinder (84).