CN217222189U - Novel multi-functional filter core segmentation is beaten and is glued encapsulation device - Google Patents

Abstract

The utility model provides a novel multifunctional filter element subsection gluing and packaging device, which relates to the technical field of filter element packaging, and comprises a frame and a gluing machine, wherein the side wall of the frame is provided with a control cabinet, and the upper end surface of the frame is provided with an L-shaped bracket; the opening of the L-shaped support is downward, an upper rotating disc is vertically and slidably mounted on the lower end face of the top of the L-shaped support, an upper mounting fixture is rotatably mounted on the lower end face of the upper rotating disc in a positioning mode, and the upper mounting fixture clamps the filter element body; a lower rotary table is rotationally arranged on the upper end face of the rack in a positioning manner, a lower clamp is rotationally arranged on the upper end face of the lower rotary table in a positioning manner, and the lower clamp clamps a filter element end cover matched with the filter element body; the upper end surface of the frame is vertically and slidably provided with a glue dispensing gun positioned on one side of the lower rotary table, the glue dispensing gun is obliquely arranged, and the lower end of the glue dispensing gun is provided with a glue dispensing opening positioned on one side of the filter element body; the glue discharging gun is communicated with the glue dispenser through a glue discharging pipe. The utility model discloses a segmentation is beaten and is glued the realization and to the encapsulation of filter core, guarantees the abundant bonding of concatenation department glue to improve the leakproofness after the filter core encapsulation.

Description

Novel multi-functional filter core segmentation is beaten and is glued encapsulation device

Technical Field

The utility model relates to a filter core packaging technology field especially relates to a novel multi-functional filter core segmentation is beaten and is glued encapsulation device.

Background

Along with the increasingly appearing problem of environmental pollution, the problem of water pollution is also more and more emphasized by people, and people continuously improve a water purification process and research and develop water purification equipment with more excellent performance.

The water purifier is also called water purifier and water quality purifier, and is water treatment equipment for deeply filtering and purifying water according to the use requirement of water. The water purifier is generally used as a small purifier for household use, the technical core of the water purifier is a filtering membrane in a filtering element device, and the water purifier mainly adopts three technologies, namely an ultrafiltration membrane, an RO reverse osmosis membrane and a nanofiltration membrane at present. The filter element of the water purifier can filter floating substances, heavy metals, bacteria, viruses, residual chlorine, silt, rust, microorganisms and the like in water, and can ensure the cleanness of water quality to the greatest extent.

Various filter elements in the water purifier need to be sealed, if the filter elements are plastic shells, most of sealing is performed by spin welding or ultrasonic welding, and when the filter elements made of different materials are sealed, the filter elements can only be sealed by winding adhesive tapes or glue and the like. The sealing mode of the winding adhesive tape is only to stick different materials together by the elasticity of the adhesive tape and the viscosity of the pressure sensitive adhesive, for some elastic materials, the winding is too tight, which can cause the deformation of the materials, and the risk of water leakage is caused when the water pressure is too high. The problem that the glue cannot permeate due to too small material gaps exists in glue sealing, so that the sealing is not ideal, and even the water leakage problem occurs in the using process.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a novel multi-functional filter core segmentation is beaten and is glued encapsulation device, it is beaten through the segmentation and glues the encapsulation that realizes the filter core, guarantees the abundant bonding of concatenation department glue to improve the leakproofness after the filter core encapsulation.

The above technical object of the present invention can be achieved by the following technical solutions:

a novel multifunctional filter element segmented gluing and packaging device comprises a rack and a gluing machine arranged on one side of the rack, wherein a control cabinet is arranged on the side wall of the rack, and an L-shaped support which is close to one side of the rack and is vertically arranged is arranged on the upper end face of the rack; the filter element comprises an L-shaped support, an upper rotating disc, an upper clamping fixture and a filter element body, wherein the L-shaped support is provided with a downward opening, the lower end face of the top of the L-shaped support is vertically and slidably provided with the upper rotating disc, the lower end face of the upper rotating disc is fixedly and rotatably provided with the upper clamping fixture with a vertically arranged rotating axis, and the upper clamping fixture clamps the filter element body; a lower rotary table corresponding to the upper rotary table is rotatably installed on the upper end face of the rack in a positioning manner, a lower clamp matched with the upper clamp is rotatably installed on the upper end face of the lower rotary table in a positioning manner, the lower clamp and the upper clamp rotate coaxially, and the lower clamp clamps a filter element end cover matched with the filter element body; the upper end face of the frame is provided with a glue-dispensing gun positioned on one side of the lower rotary disc, the glue-dispensing gun is obliquely arranged, the lower end of the glue-dispensing gun is provided with a glue-dispensing port, and the glue-dispensing port is positioned on one side of the filter element body and is close to the lower end of the filter element body; the glue discharging gun is communicated with the gluing machine through a glue discharging pipe, and the glue discharging gun is vertically and slidably mounted on the rack.

By adopting the technical scheme, corresponding control parameters are set in the control cabinet in advance, the lower end of the filter element body is inserted into the filter element end cover, then the filter element is integrally placed into the lower clamp, and the lower clamp is used for clamping and fixing the filter element end cover; the upper rotating disc is driven to drive the upper clamp to integrally move downwards to a set position, and then the upper clamp clamps and fixes the upper end of the filter element body; then the upper rotating disc moves upwards integrally to move the lower end of the filter element body out of the filter element end cover or only part of the lower end of the filter element body is left in the filter element end cover. Then drive the top-loading anchor clamps and rotate with the same speed with the bottom-loading anchor clamps simultaneously, drive filter core body and filter core end cover synchronous motion, later tell gluey rifle work, pass through the glue outlet pipe with the hot melt adhesive in the gluing machine, tell gluey mouthful coating to the filter core body outer wall, at the filter core body rotation in-process, accomplish and glue the round of filter core body periphery. After the completion of beating to glue of round, the drive is told gluey rifle vertical removal to beat to glue in the segmentation in filter core body lower extreme different height position department. After the segmented gluing is finished, the upper clamp and the lower clamp stop rotating, the upper rotating disc moves downwards integrally, and the lower end of the filter element body is inserted into the filter element end cover completely to reset. After resetting, the lower clamp slowly rotates by a certain angle and then stops, so that the glue is fully filled between the filter element body and the filter element end cover, and after the hot melt adhesive is solidified, the bonded and packaged filter element can be taken down.

Adopt the utility model discloses the realization utilizes the hot melt adhesive segmentation to beat the mode of gluing and accomplish the encapsulation of filter core body and filter core end cover sealed, compares in filling glue technology in the gap, and the glue of filter core concatenation department can fully adhere, and can realize that glue fully fills in minimum gap, the phenomenon of leaking appears when avoiding follow-up use. The synchronous rotation of the upper clamp and the lower clamp is used for gluing, so that glue is prevented from moving outwards due to the fact that speed difference exists between the filter element body and the filter element end cover in the gluing process, and coaxiality deviation between the filter element body and the filter element end cover during subsequent resetting is avoided. When gluing, the rotating speeds of the filter element body and the filter element end cover can be adjusted as required, so that glue can not be thrown away due to too high rotating speed, and the cleanness and tidiness of the surrounding environment are ensured. Beat at the filter core body and glue the back that resets, the filter core end cover is rotatory with certain speed, ensures can closely laminate between glue, filter core body and the filter core end cover, avoids inside gassing to lead to the problem production of local unsealed. Additionally, use the utility model discloses the realization is to the encapsulation of filter core, and greatly reduced manual labor intensity improves filter core packaging efficiency, and greatly promotes the sealing performance of filter core.

Furthermore, an upper top plate which is horizontally arranged is connected above the upper rotating disc, an upper accommodating cavity is formed between the lower end surface of the upper top plate and the upper end surface of the upper rotating disc, an upper rotating motor which is fixed on the upper end surface of the upper rotating disc and connected with an upper loading clamp is arranged in the upper accommodating cavity, the upper rotating motor and the upper loading clamp are coaxially arranged, and the upper rotating motor drives the upper loading clamp to rotate around the vertical axis of the upper rotating disc in a positioning manner; the lower rotating disc is characterized in that a lower bottom plate which is horizontally arranged is connected below the lower rotating disc, a lower containing cavity is formed between the upper end face of the lower bottom plate and the lower end face of the lower rotating disc, a lower rotating motor which is fixed on the lower end face of the lower rotating disc and connected with a lower fixture is arranged in the lower containing cavity, the lower rotating motor and the lower fixture are coaxially arranged, and the lower rotating motor drives the lower fixture to rotate around the vertical axis of the lower rotating disc in a positioning mode.

By adopting the technical scheme, the upper rotary motor and the lower rotary motor are utilized to respectively drive the upper clamp and the lower clamp to be positioned and rotated, the rotating direction and the rotating speed of the upper rotary motor and the lower rotary motor can be arranged in the control cabinet, the rotating speed of the upper clamp and the rotating speed of the lower clamp can be adjusted, and the upper clamp and the lower clamp are simple in structure and convenient to operate. Wherein, set up roof and bottom plate and form holding chamber and holding chamber down, not only be convenient for go up the placing of spinning machine and lower spinning machine, the setting of the follow-up structure of being convenient for moreover avoids taking place to interfere.

Further, a movable plate is vertically and slidably mounted below the top of the L-shaped support, the upper top plate is rotatably mounted on the lower end face of the movable plate in a positioning manner, and the lower bottom plate is rotatably mounted on the upper end face of the rack in a positioning manner; an upper rotating motor is fixed on the lower end face of the moving plate, and an output shaft of the upper rotating motor is fixedly connected with the upper end face of the upper top plate and is coaxially arranged with the output shaft of the upper rotating motor; a lower rotating motor is fixed on the lower end face of the rack, and an output shaft of the lower rotating motor penetrates through the rack to be fixedly connected with the lower end face of the lower bottom plate and is coaxially arranged with an output shaft of the lower rotating motor; the glue spraying gun is slidably mounted on the rack along the width direction of the glue spraying gun.

Through adopting above-mentioned technical scheme, when filter core body and filter core end cover bottom surface were the polygon, the inconvenient drive of top spin motor and lower spin motor was it rotated and is beaten the glue. After the upper clamp and the lower clamp complete clamping fixation and resetting of the filter element body, when glue is applied, the glue spraying gun moves along the length direction of the side edge close to the filter element body to glue, glue is applied to one side edge of the filter element body, then the glue spraying gun vertically moves for a certain distance, and then the horizontal movement completes glue spraying for the layering of one side edge of the filter element body. Then go up the synchronous rotation of electric motor and lower electric motor, drive respectively and go up roof and lower plate and wholly rotate certain angle, rotate the opposite side of filter core body and be close to and tell gluey rifle one side, tell gluey rifle and remove at this side and beat and glue, so reciprocal completion is beaten the layering of filter core body outer wall and is glued. Of course, also can beat earlier and glue the round around the filter core body, the sub-layering is beaten and is glued, and beats and glue the number of piles and also can select according to actual demand. But when the encapsulation polygon filter core, the filter core body is accomplished to beat and is glued the back that resets, and lower fixture is no longer rotatory when waiting for glue to solidify. Above-mentioned simple structure, top spin motor uses with lower spin motor combination, and the layering that is applicable to cylindrical filter core is beaten and is glued the encapsulation, goes up the motor and uses with lower spin motor combination, and the layering that is applicable to multilateral body filter core is beaten and is glued the encapsulation, can select according to the in-service use demand is nimble, effectively improves the utility model discloses an application scope.

Furthermore, an anti-deviation ring groove coaxial with the upper rotating motor is arranged on the lower end face of the moving plate, an anti-deviation ring is positioned and rotatably mounted in the anti-deviation ring groove, and a plurality of support rods are circumferentially arranged between the lower end face of the anti-deviation ring and the upper end face of the upper top plate in an array mode; the upper end face of the rack is provided with a limiting ring groove which is coaxial with the lower rotating motor, and the bottom of the lower bottom plate is provided with a limiting ring which is positioned, rotated and installed in the limiting ring groove.

Through adopting above-mentioned technical scheme, the bracing piece will prevent that ring and last roof are connected as a whole, and guarantee to go up the space that has the accommodation upper rotating electrical machine between roof and the movable plate. The anti-deviation ring is rotatably installed in the anti-deviation ring groove in a positioning mode, the limiting ring is rotatably installed in the limiting ring groove in a positioning mode, the anti-deviation ring groove and the limiting ring groove are used for limiting the anti-deviation ring and the limiting ring, the positioning and rotating limiting of the upper top plate and the lower bottom plate is achieved, the rotation of the upper top plate and the lower bottom plate after long-time work is avoided being eccentric, and the stability of the filter element body and the filter element end cover when the filter element end cover is driven to integrally rotate is guaranteed.

Furthermore, a vertically arranged lifting cylinder is fixed on the upper end face of the top of the L-shaped support, a piston rod of the lifting cylinder penetrates through the L-shaped support downwards, a U-shaped connecting frame with a downward opening is fixedly connected to the bottom of the lifting cylinder, and the lower end of the U-shaped connecting frame is fixedly connected with the upper end face of the movable plate.

Through adopting above-mentioned technical scheme, the lift jar passes through the whole vertical migration of U type connection drive movable plate, realizes driving reciprocating of facial make-up anchor clamps and filter core body, and the U type is connected as the switching, increases the contact point position of lift jar and movable plate, guarantees the stability that lifter drive movable plate wholly goes up and down, its simple structure, and convenient operation and effect are obvious.

Furthermore, a glue applying seat is horizontally and movably arranged on the upper end surface of the rack, and the sliding direction of the glue applying seat is vertical to the glue discharging gun; the upper end face of the glue applying base is fixedly provided with a vertically-arranged segmented cylinder, a piston cylinder of the segmented cylinder is vertically upward, the end portion of the piston cylinder is connected with an inclined cylinder which is obliquely arranged, and a piston rod of the inclined cylinder is located on an inclined extension line of the glue dispensing gun and is connected with the higher end of the glue dispensing gun.

Through adopting above-mentioned technical scheme, beat and glue seat slidable mounting in the frame, be convenient for drive and tell gluey rifle, segmentation jar and oblique advance jar integral movement. The segmented cylinder is used for driving the glue dispensing gun to lift, so that the glue dispensing gun can be used for dispensing glue to the filter element body in a layered mode conveniently; the oblique cylinder can drive the glue discharging gun to move along the extension line of the oblique cylinder, the relative position of the glue discharging port of the glue discharging gun and the outer wall of the filter element body is adjusted, and the oblique cylinder and the segmentation cylinder are matched to adjust the distance between the glue discharging port and the outer wall of the filter element body. The glue gun is told in the adjustment of nimble selection like this to satisfy the layering and beat the different demands of gluing the in-process, guarantee to beat the gluey effect to the layering of filter core body, its simple structure, convenient operation and effect are obvious.

Furthermore, a guide rail which is horizontally arranged and is vertical to the glue discharging gun is arranged on the rack, and a guide block which is slidably arranged on the guide rail is arranged at the bottom of the glue dispensing base; the guide rail is internally and rotatably provided with a screw rod arranged along the length direction of the guide rail, the screw rod is in threaded connection with the guide block, and one end of the screw rod extends out of the guide rail and is connected with a servo motor for driving the screw rod to rotate.

Through adopting above-mentioned technical scheme, the guide block slidable mounting realizes will beat the gluey seat slidable mounting in the frame in the guide rail. When the glue base is required to be driven to move integrally, the servo motor drives the screw rod to rotate, the whole glue base is driven to slide along the guide rail under the threaded connection effect of the screw rod and the guide block and the limiting effect of the guide rail on the guide block, and the servo motor can drive the glue base to move reversely to reset. The whole reciprocating motion of the glue base is beaten in the drive like this, saves space, and servo motor stall can fix the position of beating the glue base, guarantees to beat the stability of glue base overall movement, and its simple structure makes things convenient for operation and effect obvious.

Furthermore, the upper clamp and the lower clamp respectively comprise at least three pneumatic clamping jaws in a circumferential array, and the inner wall of each pneumatic clamping jaw is uniformly provided with a plurality of elastic bulges.

Through adopting above-mentioned technical scheme, the fixed effect of clamping to filter core body and filter core end cover is guaranteed to the pneumatic clamping jaw of at least three circumference array, guarantees its stability when driving filter core body and the whole rotation of filter core end cover. Wherein, set up a plurality of elastic bulge at pneumatic clamping jaw inner wall, not only can avoid pressing from both sides bad filter core body or filter core end cover, reduce the clamp mark that leaves on filter core body and filter core end cover, can increase the frictional force between pneumatic clamping jaw and filter core body and the filter core end cover moreover, improve the stability of clamping, its simple structure and effect are obvious.

To sum up, the utility model discloses following beneficial effect has:

1. the utility model can be used for packaging and sealing the filter element body and the filter element end cover by using a segmented gluing mode of hot melt adhesive, compared with a process for filling glue in gaps, the glue at the splicing part of the filter element can be fully bonded, and the glue in the extremely small gap can be fully filled, thereby avoiding the water leakage phenomenon in subsequent use;

2. the utility model discloses during the use, the synchronous rotation of top loading anchor clamps and bottom loading anchor clamps is beaten and is glued, guarantees to not lead to glue to move outward because of having the speed difference between filter core body and the filter core end cover in beating the gluey process, also avoids appearing the axiality deviation between filter core body and the filter core end cover when follow-up resetting;

3. the rotating speeds of the filter element body and the filter element end cover can be adjusted as required during gluing, so that the glue can not be thrown out due to too high rotating speed, and the cleanness of the surrounding environment is ensured;

4. the utility model can be used for packaging the filter element, thereby greatly reducing the labor intensity, improving the packaging efficiency of the filter element and greatly improving the sealing performance of the filter element;

5. the utility model can not only carry out layered gluing and packaging on the cylindrical filter element, but also carry out layered gluing and packaging on the polygonal filter element, and has wider application range; wherein, when encapsulating cylindrical filter core, the filter core body is beaten and is glued the back that resets, and the filter core end cover is rotatory with certain speed, ensures can closely laminate between glue, filter core body and the filter core end cover, avoids inside gassing to lead to the problem production of local unsealed.

Drawings

FIG. 1 is a schematic view of the overall structure of a novel multifunctional filter element sectional gluing and packaging device;

FIG. 2 is a schematic view of a part of the structure of a novel multifunctional filter element segment gluing and packaging device, which is used for embodying the structure of an upper fixture part;

FIG. 3 is a partial schematic structural view of a novel multifunctional filter element segment gluing and packaging device, which is used for embodying the structure of a lower clamp part;

FIG. 4 is a schematic view of a part of the structure of a novel multifunctional filter element segment gluing and packaging device, which is used for showing the packaging state of a filter element in a cuboid shape;

fig. 5 is a schematic structural diagram of an upper clamp and a lower clamp in the novel multifunctional filter element subsection gluing and packaging device.

In the figure, 1, a frame; 11. a control cabinet; 12. a guide rail; 13. an L-shaped bracket; 14. a limit ring groove; 2. a downward rotation turntable; 21. a clamp is installed at the lower part; 22. a down-rotation motor; 23. a lower accommodating cavity; 24. a lower base plate; 241. a limiting ring; 25. a lower motor; 3. rotating the turntable upwards; 31. installing a clamp; 32. an upper spinning motor; 33. an upper accommodating cavity; 34. an upper top plate; 341. a support bar; 342. an anti-deviation ring; 35. an upper rotating motor; 36. moving the plate; 361. an anti-deviation ring groove; 37. a lift cylinder; 38. a U-shaped connecting frame; 4. a pneumatic clamping jaw; 41. an elastic bulge; 5. a filter element body; 6. a filter element end cover; 7. gluing machine; 71. discharging the rubber tube; 8. a glue-spitting gun; 81. a glue discharging opening; 82. a slant cylinder; 83. a segmented cylinder; 84. gluing a base; 841. a guide block; 9. a screw rod; 91. a servo motor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.

The utility model provides a novel encapsulation is beaten in multi-functional filter core segmentation device, as shown in fig. 1, including frame 1 and the gluey 7 of beating of setting in frame 1 one side, the lateral wall is equipped with switch board 11 before frame 1, and switch board 11 is through the automation and the linkage work of each part among the PLC control technology communication control device, beats the machine of gluing 7 and also by 11 communication control of switch board, and PLC control technology is prior art, does not do too much to describe repeatedly.

As shown in fig. 1 and 2, an L-shaped bracket 13 which is vertically arranged and has a downward opening is arranged near one side of the upper end surface of the rack 1, and a horizontal part of the top of the L-shaped bracket 13 is arranged along the width direction of the rack 1. A horizontally arranged moving plate 36 is vertically and slidably arranged below the horizontal part at the top of the L-shaped bracket 13, an upper top plate 34 which is connected with the moving plate 36 in a positioning and rotating manner and is horizontally arranged is arranged below the moving plate 36, and an upper end face of the upper top plate 34 is connected with an upper rotating motor 35 which drives the upper top plate to rotate in a positioning manner and is fixed on the lower end face of the moving plate 36.

As shown in fig. 1 and 2, a horizontally arranged upper rotating disk 3 is arranged below the upper top plate 34, and a plurality of vertically arranged connecting rods integrally connecting the upper end surface of the upper rotating disk 3 and the lower end surface of the upper top plate 34 are circumferentially arrayed between the upper end surface of the upper rotating disk 3 and the lower end surface of the upper top plate 34, so that an upper accommodating cavity 33 is formed between the upper end surface of the upper rotating disk 3 and the lower end surface of the upper top plate 34. An upper assembling clamp 31 is rotatably installed on the lower end face of the upper rotating disc 3 in a positioning mode, an upper rotating motor 32 which is fixed on the upper end face of the upper rotating disc 3 and drives the upper assembling clamp 31 to rotate in a positioning mode is arranged in the upper accommodating cavity 33, and the upper assembling clamp 31 clamps and fixes the vertically arranged filter element body 5. Wherein, it all is connected with switch board 11 communication control to go up dynamo 35 and last dynamo 32, and goes up dynamo 35 and last dynamo 32's rotation axis and the coaxial setting of filter element body 5.

As shown in fig. 1 and 3, a lower bottom plate 24 corresponding to the upper top plate 34 is rotatably mounted on the upper end surface of the frame 1, and a lower rotating motor 25 for driving the lower bottom plate 24 to rotate is fixed on the lower end surface of the frame 1. A lower rotary table 2 corresponding to the upper rotary table 3 is arranged above the lower bottom plate 24, and a plurality of connecting rods which are vertically arranged and integrally connected are arranged between the upper end surface of the lower bottom plate 24 and the lower end surface of the lower rotary table 2 in a circumferential array manner, so that a lower accommodating cavity 23 is formed between the upper end surface of the lower bottom plate 24 and the lower end surface of the lower rotary table 2. The lower rotary disc 2 is provided with a lower fixture 21 on the upper end surface in a positioning and rotating manner, a lower rotary motor 22 which is fixed on the lower end surface of the lower rotary disc 2 and drives the lower fixture 21 to rotate in a positioning manner is arranged in the lower accommodating cavity 23, and the lower fixture 21 clamps and fixes the filter element end cover 6 matched with the filter element body 5. Wherein, the lower rotary motor 22 and the lower rotary motor 25 are connected with the control cabinet 11 in a communication control manner, and the rotary shafts of the lower rotary motor 22 and the lower rotary motor 25 are coaxially arranged with the rotary shafts of the filter element end cover 6 and the upper rotary motor 35.

As shown in fig. 1 and 2, a guide rail 12 located on one side of the lower base plate 24 and arranged along the width direction of the rack 1 is arranged on the upper end surface of the rack 1, a glue applying base 84 sliding along the length direction of the guide rail 12 is arranged in the guide rail 12, a segmented cylinder 83 vertically arranged is fixed on the upper end surface of the glue applying base 84, a piston rod of the segmented cylinder 83 is upwards arranged, the top of the piston rod of the segmented cylinder 83 is connected with an obliquely arranged oblique-entering cylinder 82, the piston rod of the oblique-entering cylinder 82 inclines downwards, the lower end of the piston rod of the oblique-entering cylinder 82 is connected with a glue spraying gun 8 located between the guide rail 12 and the lower base plate 24, and the glue spraying gun 8 is obliquely arranged and located on the extension line of the oblique-entering cylinder 82. The lower end of the glue discharging gun 8 is provided with a glue discharging port 81 close to the outer wall of the lower end of the filter element body 5, the glue discharging gun 8 is communicated with the glue dispenser 7 through a glue discharging pipe 71, and the glue discharging gun 8 is in communication control connection with the control cabinet 11. The segmentation jar 83, the oblique advance jar 82 work alone or the adjustable mouth 81 position of telling of cooperation work, satisfy need not glue the demand with size or shape filter core body 5, guarantee to glue the effect.

As shown in fig. 1, according to the actual situation of the filter element to be packaged, corresponding control parameters of each component are set in the control cabinet 11 in advance, the lower end of the filter element body 5 is inserted into the filter element end cover 6, then the filter element is integrally placed into the lower clamp 21, and the lower clamp 21 is used for clamping and fixing the filter element end cover 6. The driving moving plate 36 drives the whole of the upper top plate 34, the upper rotating disc 3, the upper assembling clamp 31 and the like to move downwards to a set position, and then the upper assembling clamp 31 clamps and fixes the upper end of the filter element body 5. The movable plate 36 is then moved upwardly as a whole to move the lower end of the cartridge body 5 out of the cartridge end cap 6 or to leave only a portion within the cartridge end cap 6.

As shown in fig. 1, when the filter element body 5 is cylindrical, the upper rotating motor 32 and the lower rotating motor 22 are started to respectively drive the upper clamp 31 and the lower clamp 21 to rotate at the same speed, so as to drive the filter element body 5 and the filter element end cover 6 to move synchronously. And then the glue spraying gun 8 works, hot melt glue in the glue spraying machine 7 is coated on the outer wall of the filter element body 5 through the glue outlet pipe 71 and the glue spraying port 81, and in the rotation process of the filter element body 5, one circle of glue spraying on the periphery of the filter element body 5 is completed. After the glue is applied to the first circle, the sectional cylinder 83 works to drive the glue-applying gun 8 to vertically move so as to apply glue to the lower end of the filter element body 5 at different height positions in a sectional manner.

As shown in fig. 1, after the step-by-step gluing is completed, the upper spinning motor 32 and the lower spinning motor 22 stop working, the moving plate 36 integrally moves downward, and the lower end of the filter element body 5 is completely inserted into the filter element end cover 6 to be reset. After resetting, the lower rotating motor 22 drives the lower clamp 21 to slowly rotate for a certain angle and then stop, so that the glue is fully filled between the filter element body 5 and the filter element end cover 6, and after the hot melt adhesive is solidified, the bonded and packaged filter element can be taken down.

As shown in fig. 4, when the filter core body 5 of clamping is the multilateral body, use the filter core body 5 bottom surface for square example in this embodiment, guarantee during the clamping that the side that the filter core body 5 is close to guide rail 12 is parallel with guide rail 12, the drive is beaten gluey seat 84 and is driven and tell gluey rifle 8 whole along guide rail 12 length direction removal, it beats gluey to glue rifle 8 and beat the filter core body 5 lateral wall that is close to guide rail 12, then segmentation jar 83 drive is told gluey rifle 8 vertical removal certain distance, beat gluey seat 84 whole reverse horizontal migration again, the layering of accomplishing one side of filter core body 5 is beaten gluey. Go up the synchronous rotation of electric motor 35 and lower electric motor 25, drive respectively and go up roof 34 and lower plate 24 and rotate 90 wholly, rotate the opposite side of filter core body 5 and be close to and tell gluey rifle 8 one side, beat and glue seat 84 and drive and tell gluey rifle 8 integrated movement, tell gluey rifle 8 and beat to glue and the layering is beaten gluey in this side removal. The layering of four outer walls of filter element body 5 is glued to the completion so to reciprocate.

As shown in fig. 4, after the step gluing is completed, the moving plate 36 moves downward integrally, the lower end of the filter element body 5 is inserted into the filter element end cover 6 completely to reset, and the filter element after being bonded and packaged can be taken down after standing for a period of time until the hot melt adhesive is solidified. Of course, also can beat earlier around filter core body 5 and glue the round, the sub-layering is beaten and is glued, and beats and glue the number of piles and also can select according to actual demand.

Wherein, as shown in fig. 1, glue in the gluing machine 7 is the hot melt adhesive, and the hot melt adhesive can solidify for 5 minutes, compares and adopts AB glue encapsulation in the past, needs the curing time more than 4 hours, the utility model discloses can shorten the latency after the encapsulation greatly, effectively promote productivity ratio.

As shown in figures 1 and 4, the filter element body 5 and the filter element end cover 6 are packaged and sealed in a manner of segmented gluing by utilizing the hot melt adhesive, and compared with a glue filling process in a gap, glue at the splicing part of the filter element can be fully bonded, the glue in the extremely small gap can be fully filled, and the water leakage phenomenon in the subsequent use process is avoided. The synchronous rotation of the upper clamp 31 and the lower clamp 21 during gluing is adopted to glue, so that glue is prevented from moving outwards due to the speed difference between the filter element body 5 and the filter element end cover 6 during gluing, and the coaxiality deviation between the filter element body 5 and the filter element end cover 6 during subsequent resetting is avoided. When gluing, the rotating speeds of the filter element body 5 and the filter element end cover 6 can be adjusted as required, so that glue can not be thrown away due to too high rotating speed, and the cleanness and tidiness of the surrounding environment are ensured.

In addition, as shown in fig. 1 and 4, the utility model discloses not only can carry out the layering to cylindrical filter core and beat and glue the encapsulation, also can carry out the layering to multilateral body filter core and beat and glue the encapsulation, application scope is wider. Wherein, when encapsulating cylindrical filter core, filter core body 5 is beaten and is glued the back that resets, and filter core end cover 6 is rotatory with certain speed, ensures can closely laminate between glue, filter core body 5 and the filter core end cover 6, avoids inside production of gas bubble to lead to the problem production of local unsealed.

In the present embodiment, as shown in fig. 2, in order to drive the moving plate 36 to slide vertically as a whole, a vertically arranged lifting cylinder 37 is fixed on the upper end face of the top horizontal portion of the L-shaped support 13, a piston rod of the lifting cylinder 37 passes downward through the L-shaped support 13, and a U-shaped connecting frame 38 with a downward opening is fixedly connected to the bottom of the lifting cylinder 37, and the lower end of the U-shaped connecting frame 38 is fixedly connected to the upper end face of the moving plate 36. The lifting cylinder 37 drives the moving plate 36 to integrally vertically move through the U-shaped connection, so that the loading clamp 31 and the filter element body 5 are driven to move up and down, and the stability of the moving plate 36 driven by the lifting rod to integrally lift is ensured.

As shown in fig. 2 and 3, in order to ensure the stability when the upper rotating motor 35 and the lower rotating motor 25 respectively drive the upper top plate 34 and the lower bottom plate 24 to rotate, an anti-deviation ring groove 361 coaxial with the upper rotating motor 35 is arranged on the lower end surface of the moving plate 36, an anti-deviation ring 342 is installed in the anti-deviation ring groove 361 in a positioning and rotating manner, and a plurality of support rods 341 are circumferentially arrayed between the lower end surface of the anti-deviation ring 342 and the upper end surface of the upper top plate 34. The support rod 341 connects the anti-deviation ring 342 and the upper top plate 34 into a whole, and ensures that a space gap for accommodating the upper rotation motor 35 exists between the upper top plate 34 and the moving plate 36. The upper end face of the frame 1 is provided with a limit ring groove 14 which is coaxial with the lower rotating motor 25, and the bottom of the lower bottom plate 24 is provided with a limit ring 241 which is positioned, rotated and installed in the limit ring groove 14.

As shown in fig. 2 and fig. 3, the anti-deviation ring groove 361 and the limiting ring groove 14 are used for limiting the anti-deviation ring 342 and the limiting ring 241, so as to realize the positioning and rotating limitation of the upper top plate 34 and the lower bottom plate 24, avoid the rotation of the upper top plate 34 and the lower bottom plate 24 from generating eccentricity after long-time operation, and ensure the stability when the filter element body 5 and the filter element end cover 6 are driven to integrally rotate.

As shown in fig. 1 and fig. 2, in order to drive the gluing base 84 to slide back and forth along the guide rail 12, a guide block 841 slidably mounted on the guide rail 12 is arranged at the bottom of the gluing base 84, a screw rod 9 arranged along the length direction of the guide rail 12 is positioned and rotatably mounted in the guide rail 12, the screw rod 9 is in threaded connection with the guide block 841, one end of the screw rod 9 extends out of the guide rail 12 and is connected with a servo motor 91 for driving the screw rod to rotate, and the servo motor 91 is in communication control connection with the control cabinet 11. When the glue base 84 needs to be driven to move integrally, the servo motor 91 drives the screw rod 9 to rotate, the glue base 84 is driven to slide integrally along the guide rail 12, and the servo motor 91 can drive the glue base 84 to move reversely to reset. In this embodiment, the guide block 841 has a dovetail shape, and the guide rail 12 has a dovetail groove shape to be fitted thereto.

As shown in fig. 4 and 5, the upper clamp 31 and the lower clamp 21 both include at least three pneumatic clamping jaws 4 in a circumferential array, so as to ensure the clamping and fixing effects on the filter element body 5 and the filter element end cover 6 and ensure the stability when the upper clamp and the lower clamp drive the filter element body 5 and the filter element end cover 6 to integrally rotate. In this embodiment, both the top clamp 31 and the bottom clamp 21 comprise four circumferential arrays of pneumatic jaws 4. In addition, as shown in fig. 5, a plurality of elastic protrusions 41 are uniformly arranged on the inner wall of each pneumatic clamping jaw 4, and the elastic protrusions 41 can be used for avoiding damaging the filter element body 5 or the filter element end cover 6, reducing clamp marks left on the filter element body 5 and the filter element end cover 6, increasing the friction force between the pneumatic clamping jaws 4 and the filter element body 5 and the filter element end cover 6, and improving the clamping stability.

While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1. The utility model provides a novel encapsulation is beaten in multi-functional filter core segmentation device which characterized in that: the glue spraying machine comprises a rack (1) and a glue spraying machine (7) arranged on one side of the rack (1), wherein a control cabinet (11) is arranged on the side wall of the rack (1), and an L-shaped support (13) which is close to one side of the rack (1) and is vertically arranged is arranged on the upper end face of the rack (1);

the L-shaped support (13) is downward in opening, an upper rotating disc (3) is vertically and slidably mounted on the lower end face of the top of the L-shaped support, an upper mounting fixture (31) with a rotating axis vertically arranged is rotatably mounted on the lower end face of the upper rotating disc (3) in a positioning mode, and the filter element body (5) is clamped by the upper mounting fixture (31);

a lower rotary table (2) corresponding to the upper rotary table (3) is rotatably installed on the upper end face of the rack (1) in a positioning manner, a lower clamp (21) matched with the upper clamp (31) is rotatably installed on the upper end face of the lower rotary table (2) in a positioning manner, the lower clamp (21) and the upper clamp (31) coaxially rotate, and the lower clamp (21) clamps a filter element end cover (6) matched with the filter element body (5);

the upper end face of the rack (1) is provided with a glue-spitting gun (8) positioned on one side of the lower rotary table (2), the glue-spitting gun (8) is obliquely arranged, a glue-spitting opening (81) is formed in the lower end of the glue-spitting gun, and the glue-spitting opening (81) is positioned on one side of the filter element body (5) and is close to the lower end of the filter element body (5); the glue discharging gun (8) is communicated with the glue applying machine (7) through a glue discharging pipe (71), and the glue discharging gun (8) is vertically and slidably mounted on the rack (1).

2. The novel multi-functional filter core segmentation encapsulating device of claim 1, characterized in that: an upper top plate (34) which is horizontally arranged is connected above the upper rotating disc (3), an upper accommodating cavity (33) is formed between the lower end face of the upper top plate (34) and the upper end face of the upper rotating disc (3), an upper rotating motor (32) which is fixed on the upper end face of the upper rotating disc (3) and is connected with the upper assembling clamp (31) is arranged in the upper accommodating cavity (33), the upper rotating motor (32) and the upper assembling clamp (31) are coaxially arranged, and the upper rotating motor drives the upper assembling clamp (31) to rotate around the vertical axis of the upper assembling clamp (31) in a positioning manner; the lower rotating disc (2) is connected with a lower bottom plate (24) which is horizontally arranged below, a lower accommodating cavity (23) is formed between the upper end face of the lower bottom plate (24) and the lower end face of the lower rotating disc (2), a lower rotating motor (22) which is fixed on the lower end face of the lower rotating disc (2) and is connected with a lower installing clamp (21) is arranged in the lower accommodating cavity (23), the lower rotating motor (22) and the lower installing clamp (21) are coaxially arranged, and the lower installing clamp (21) is driven to rotate around the vertical axis in a positioning mode.

3. The novel multi-functional filter core segmentation encapsulating device of claim 2, characterized in that: a moving plate (36) is vertically and slidably mounted below the top of the L-shaped support (13), the upper top plate (34) is positioned and rotatably mounted on the lower end face of the moving plate (36), and the lower bottom plate (24) is positioned and rotatably mounted on the upper end face of the rack (1); an upper rotating motor (35) is fixed on the lower end face of the moving plate (36), an output shaft of the upper rotating motor (35) is fixedly connected with the upper end face of the upper top plate (34) and is coaxially arranged with an output shaft of the upper rotating motor (32); a lower rotating motor (25) is fixed on the lower end face of the rack (1), an output shaft of the lower rotating motor (25) penetrates through the rack (1) to be fixedly connected with the lower end face of the lower bottom plate (24), and the output shaft of the lower rotating motor (22) are coaxially arranged; the glue discharging gun (8) is slidably mounted on the rack (1) along the width direction.

4. The novel multi-functional filter core segmentation packing casing of beating of claim 3, its characterized in that: an anti-deviation ring groove (361) coaxial with the upper rotating motor (35) is formed in the lower end face of the moving plate (36), an anti-deviation ring (342) is installed in the anti-deviation ring groove (361) in a positioning and rotating mode, and a plurality of supporting rods (341) are arranged between the lower end face of the anti-deviation ring (342) and the upper end face of the upper top plate (34) in a circumferential array mode; frame (1) up end is equipped with spacing annular (14) with the coaxial setting of down dynamo (25), lower plate (24) bottom is equipped with spacing ring (241) that the location rotation was installed in spacing annular (14).

5. The novel multifunctional filter element subsection gluing and packaging device of claim 3 or 4, characterized in that: the lifting mechanism is characterized in that a vertically arranged lifting cylinder (37) is fixed on the upper end face of the top of the L-shaped support (13), a piston rod of the lifting cylinder (37) penetrates through the L-shaped support (13) downwards, a U-shaped connecting frame (38) with a downward opening is fixedly connected to the bottom of the lifting cylinder, and the lower end of the U-shaped connecting frame (38) is fixedly connected with the upper end face of the movable plate (36).

6. The novel multi-functional filter core segmentation encapsulating device of claim 3, characterized in that: a glue applying seat (84) is horizontally and movably arranged on the upper end surface of the rack (1), and the sliding direction of the glue applying seat (84) is vertical to the glue spraying gun (8); the upper end face of the glue applying base (84) is fixedly provided with a vertically-arranged segmented cylinder (83), a piston cylinder of the segmented cylinder (83) is vertically upward, the end part of the piston cylinder is connected with an inclined cylinder (82) which is obliquely arranged, and a piston rod of the inclined cylinder (82) is positioned on an inclined extension line of the glue dispensing gun (8) and is connected with the higher end of the glue dispensing gun (8).

7. The novel multi-functional filter core segmentation encapsulating device of claim 6, characterized in that: a guide rail (12) which is horizontally arranged and is vertical to the glue discharging gun (8) is arranged on the rack (1), and a guide block (841) which is slidably arranged on the guide rail (12) is arranged at the bottom of the glue discharging base (84); lead screw (9) that the interior location of guide rail (12) was rotated and is installed and set up along its length direction, lead screw (9) and guide block (841) threaded connection, and its one end stretches out guide rail (12) and is connected with its pivoted servo motor (91) of drive.

8. The novel multi-functional filter core segmentation encapsulating device of claim 1, characterized in that: the upper clamp (31) and the lower clamp (21) both comprise at least three pneumatic clamping jaws (4) in a circumferential array, and each pneumatic clamping jaw (4) is uniformly provided with a plurality of elastic bulges (41).

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