CN217220569U

CN217220569U - High-pressure air continuous efficient water removing device

Info

Publication number: CN217220569U
Application number: CN202220226120.3U
Authority: CN
Inventors: 余俊虎; 秦天苍; 史立军; 陈黎; 方百谦; 李备; 李明月; 卢中坦; 尹双耀; 高坤; 赵伟奇; 苏筱渲
Original assignee: Xintuoyang Bioengineering Co ltd
Current assignee: Xintuoyang Bioengineering Co ltd
Priority date: 2022-01-27
Filing date: 2022-01-27
Publication date: 2022-08-19
Anticipated expiration: 2032-01-27

Abstract

The utility model relates to a high-pressure air continuous high-efficiency dewatering device, an air flow equalizing plate, a baffle plate and a silk screen dewatering layer are sequentially arranged in a dewatering tank body of the device from bottom to top, the three combined type dewatering components can realize the thorough dewatering of high-pressure air, the problem of condensate water generation in a conveying pipeline is solved, and the device can stably operate for a long time, has low failure rate and long maintenance period; when water stored at the bottom of the water removal tank body does not pass through the lower port of the water outlet pipe of the inverted U-shaped drain pipe, high-pressure gas in the tank body can enter the switch pipe section from the water supply pipe, and upwards blow up the plugging ball to block the inverted U-shaped drain pipe, so that the high-pressure gas is prevented from escaping, when the water at the bottom of the tank body passes through the lower port of the water supply pipe, the pressure of high-pressure air lost by the plugging ball can drop downwards, the inverted U-shaped drain pipe is opened, condensed water is discharged from the inverted U-shaped drain pipe under the pressure of siphon effect and the high-pressure air, no extra driving device is needed, automatic drainage can be realized, the performance is reliable, and energy conservation and noise reduction can be realized.

Description

High-pressure air continuous efficient water removing device

Technical Field

The utility model relates to an air pre treatment facility technical field especially relates to a continuous high-efficient water trap of highly-compressed air.

Background

The most needs electric cooperation in the daily operation of automation equipment, high-pressure instrument is the indispensable part in the electric cooperation, in order to satisfy the production demand, high-pressure air needs remote supply to the production end, enter into high-pressure instrument, but the air can produce the comdenstion water through the in-process of air compressor machine compression postnotum transmission in the pipeline, especially the volume that the comdenstion water produced in winter can be very big, the comdenstion water enters into autonomous system after, can damage instrument and corrosion autonomous system's valve member, cause the equipment to damage, influence the reliability of automatic control, consequently, it becomes especially important to install water trap additional at the autonomous system front end. The prior art is installing oil water separator additional at the user end usually, but oil water separator needs regularly to maintain, discharges the comdenstion water that separates, and oil water separator still often appears the problem of drain pipe jam, consequently awaits to improve current water trap.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a high-pressure air is high-efficient water trap in succession.

The technical scheme of the utility model is that: the utility model provides a continuous high-efficient water trap of highly-compressed air, including the dewatering jar body, water-gas separation subassembly, the lower part lateral wall of the dewatering jar body is equipped with the intake pipe, the last port of the dewatering jar body is equipped with the end cover, the intermediate junction of end cover has the outlet duct, the tank bottoms of the dewatering jar body is equipped with from drainage mechanism, water-gas separation subassembly is installed in the internal portion of dewatering jar and is located the top of intake pipe, this water-gas separation subassembly includes that the surface gathers has a plurality of round hole air flow equalizing plate, a plurality of align to grid's baffling board, silk screen dehydration layer, the dewatering jar body middle part of air flow equalizing board installation, the baffling board is installed in the top of air flow equalizing board and has certain interval with this air flow equalizing board, silk screen dehydration layer is installed in the top of baffling board and has certain interval with the baffling board.

Preferably, the plugging round ball has a certain mass and can freely fall in water.

Preferably, from drainage mechanism including installing the internal inverted U-shaped drain pipe of water pitcher, the shutoff ball, establish to the outlet pipe for the vertical pipe section of inverted U-shaped drain pipe one side, establish to the water-supply pipe for the vertical pipe section of opposite side, the outlet pipe is downward and tank bottoms fixed connection and stretches out from the tank bottoms, the water-supply pipe has the certain interval just to the center of tank bottoms and the lower port and the tank bottoms of water-supply pipe, the middle part of water-supply pipe is equipped with the switch pipeline section, the diameter of this switch pipeline section is greater than the diameter of water-supply pipe, the both ends of switch pipeline section and the junction of water-supply pipe are equipped with the transition circular arc, the shutoff ball is installed in this switch pipeline section and the diameter of shutoff ball is greater than the diameter of water-supply pipe.

Preferably, the air inlet pipe, the air outlet pipe and the water outlet pipe are all provided with ball valves.

Preferably, the end cover and the dewatering tank body are fixedly connected through a flange plate, and a sealing gasket is arranged between the flange plates.

Preferably, the tank bottom of the water removal tank body is an arc-shaped tank bottom, and a bottom support is welded on the outer side surface of the arc-shaped tank body.

The utility model has the beneficial technical effects that:

first, the utility model discloses a set gradually the board is flowed to the air from upwards being equipped with down in the dewatering tank body, the baffling board, the silk screen removes the water layer, the board is flowed to the air is flowed all and is used for carrying out the initial gross separation to the inside moisture of highly-compressed air, separate great water droplet, the baffling board is used for carrying out further separation to the moisture in the highly-compressed air, separate the water droplet, silk screen removes the water layer and is used for separating the foam that highly-compressed air got into the internal production of dewatering tank, the high efficiency of highly-compressed air can be realized to these three kinds of combined type dewatering components, thoroughly dewatering, this kind of dewatering structure can long-term stable operation, the fault rate is low, the maintenance cycle length.

Second, when the water that the tank bottoms of the water removal jar body was stored does not have the outlet pipe lower port of the shape of falling U drain pipe, the internal high-pressure gas of jar can follow the water-supply line and enter into the switch pipeline section, and upwards blow up the shutoff ball and block the shape of falling U drain pipe, prevent high-pressure gas escape, when the water of tank bottoms has the lower port of water-supply line, the shutoff ball loses highly-compressed air's pressure and can drop downwards, the shape of falling U drain pipe is opened, the comdenstion water is discharged from the shape of falling U drain pipe under siphon effect and highly-compressed air's pressure, do not need unnecessary drive arrangement can realize automatic drainage, the dependable performance just can realize energy-conservation and fall noise.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic top view of the air flow equalizing plate of the present invention;

fig. 3 is a schematic structural view of the self-draining mechanism of the present invention, in which the blocking ball is opened for draining water;

fig. 4 is a schematic structural view of the self-drainage mechanism of the present invention, wherein the plugging ball plugs the water feeding pipe to stop drainage.

In the figure, 11 parts of a water removal tank body, 111 parts of a tank bottom, 12 parts of an air inlet pipe, 13 parts of an end cover, 14 parts of an air outlet pipe, 15 parts of an inverted U-shaped water outlet pipe, 151 parts of an water outlet pipe, 152 parts of an upper water pipe, 16 parts of a blocking ball, 17 parts of a switching pipe section, 171 parts of a transition arc, 18 parts of an air flow equalizing plate, 181 parts of a round hole, 19 parts of a baffle plate, 20 parts of a silk screen water removal layer, 21 parts of a ball valve, 22 parts of a flange plate and 23 parts of a bottom support.

Detailed Description

First embodiment, referring to the attached figures 1-4 of the specification, a high-pressure air continuous high-efficiency water removing device comprises a water removing tank body and a water-gas separation component, wherein an air inlet pipe is arranged on the side wall of the lower part of the water removing tank body, high-pressure air enters the water removing tank body from the air inlet pipe, an end cover is arranged at the upper port of the water removing tank body, an air outlet pipe is connected in the middle of the end cover, water in the water removing tank body is removed and then is discharged from the air outlet pipe, a self-drainage mechanism is arranged at the bottom of the water removing tank body and comprises an inverted U-shaped water outlet pipe and a blocking ball which are arranged in the water removing tank body, the vertical pipe section on one side of the inverted U-shaped water outlet pipe is arranged as a water outlet pipe, the vertical pipe section on the other side of the inverted U-shaped water outlet pipe is arranged between the upper end of the water outlet pipe and the upper end of the water outlet pipe, the water outlet pipe is fixedly connected with the bottom of the tank body downwards and extends out from the bottom of the tank, the water outlet pipe is opposite to the center of the tank body, and the lower port of the water outlet pipe is at a certain distance from the bottom of the tank, the space formed at the bottom of the tank is used for storing the separated water, the middle part of the water feeding pipe is provided with a switch pipe section, the diameter of the switch pipe section is larger than that of the water feeding pipe, transition arcs are arranged at the joints of the two ends of the switch pipe section and the water feeding pipe, and the plugging ball is arranged in the switch pipe section and has the diameter larger than that of the water feeding pipe;

the water-gas separation component is arranged in the water removing tank body and positioned above the air inlet pipe, and high-pressure air enters the water removing tank body from the air inlet pipe and then upwards enters the water-gas separation component.

The plugging ball has certain mass, can fall freely in water, and can be blown upwards by high-pressure gas.

The water-gas separation component comprises an air flow equalizing plate, a plurality of uniformly-arranged baffle plates, a silk screen water removal layer, a water removal tank body middle part arranged on the air flow equalizing plate, the air flow equalizing plate is used for preliminarily separating the water in the high-pressure air, larger water drops are separated, the baffle plates are arranged above the air flow equalizing plate and have a certain interval with the air flow equalizing plate, the baffle plates are used for further separating the water in the high-pressure air, the small water drops are separated, the silk screen water removal layer is arranged above the baffle plates and has a certain interval with the baffle plates, and the silk screen water removal layer is used for separating water foams generated when the high-pressure air enters the water removal tank body.

Ball valves are arranged on the air inlet pipe, the air outlet pipe and the water outlet pipe; the tank bottom of the water removal tank body is set to be an arc-shaped tank bottom, and a bottom support is welded on the outer side surface of the arc-shaped tank body.

The end cover and the dewatering tank body are fixedly connected through the flange plates, the sealing gaskets are arranged between the flange plates, the end cover can be conveniently detached from the flange plates or the end cover and the tank body can be fixedly sealed through the flange plates, and the maintenance and replacement of parts in the tank body are facilitated.

The utility model discloses a working process and principle are:

after high-pressure air enters the water removal tank body from the air inlet pipe, the high-pressure air sequentially passes through the air flow equalizing plate, the baffle plate and the silk screen water removal layer from bottom to top, the air flow equalizing plate preliminarily separates water in the high-pressure air to separate larger water drops, the baffle plate further separates the water in the high-pressure air to separate small water drops, and the silk screen water removal layer separates water foam generated when the high-pressure air enters the water removal tank body; the water that separates collects the tank bottoms of the water removal jar body, when the water at the tank bottoms does not sink the outlet pipe lower port of the U-shaped drain pipe, the internal high-pressure gas of jar can follow the upper hose and enter into the switch pipeline section in, and upwards blow up the shutoff ball and block up the U-shaped drain pipe, prevent high-pressure gas escape, when the water at the tank bottoms sinks the lower port of upper hose, the shutoff ball loses high-pressure air's pressure and can drop downwards, the U-shaped drain pipe is opened, the comdenstion water is discharged from the U-shaped drain pipe under siphon effect and high-pressure air's pressure.

Claims

1. The utility model provides a continuous high-efficient water trap of highly-compressed air, includes that the dewatering jar body, aqueous vapor separable set, characterized by:

the lateral wall of the lower part of the water removing tank body is provided with an air inlet pipe, the upper port of the water removing tank body is provided with an end cover, the middle of the end cover is connected with an air outlet pipe, the tank bottom of the water removing tank body is provided with a self-drainage mechanism, a water-gas separation component is arranged in the water removing tank body and is positioned above the air inlet pipe, the water-gas separation component comprises a plurality of round hole air flow equalizing plates densely distributed on the surface, a plurality of uniformly arranged baffle plates and a silk screen water removing layer, the middle of the water removing tank body is arranged on the air flow equalizing plate, the baffle plates are arranged above the air flow equalizing plate and have a certain interval with the air flow equalizing plate, and the water removing silk screen layer is arranged above the baffle plates and have a certain interval with the baffle plates.

2. The continuous high-efficiency water removing device for high-pressure air as claimed in claim 1, which is characterized in that: from drainage mechanism including installing the internal inverted U-shaped drain pipe that removes the water pitcher, the shutoff ball, establish to the outlet pipe the vertical pipe section of inverted U-shaped drain pipe one side, establish to the water-supply pipe the vertical pipe section of opposite side, the outlet pipe stretches out from the tank bottoms fixed connection downwards and tank bottoms with the tank bottoms fixed connection, the water-supply pipe has the certain interval just to the center of tank bottoms and the lower port and the tank bottoms of water-supply pipe, the middle part of water-supply pipe is equipped with the switch pipeline section, the diameter of this switch pipeline section is greater than the diameter of water-supply pipe, the both ends of switch pipeline section and the junction of water-supply pipe are equipped with the transition circular arc, the shutoff ball is installed in this switch pipeline section and the diameter of shutoff ball is greater than the diameter of water-supply pipe.

3. The continuous high-efficiency water removing device for high-pressure air as claimed in claim 2, which is characterized in that: the plugging ball has certain mass and can fall freely in water.

4. The continuous high-efficiency water removing device for high-pressure air as claimed in claim 1, which is characterized in that: and ball valves are arranged on the air inlet pipe, the air outlet pipe and the water outlet pipe.

5. The continuous high-efficiency water removing device for high-pressure air as claimed in claim 1, which is characterized in that: the end cover and the dewatering tank body are fixedly connected through flanges, and sealing gaskets are arranged between the flanges.

6. The continuous high-efficiency water removing device for high-pressure air as claimed in claim 1, which is characterized in that: the tank bottom of the water removing tank body is an arc-shaped tank bottom, and a bottom support is welded on the outer side surface of the arc-shaped tank body.