CN217210287U - Water cooling control system of roller kiln - Google Patents
Water cooling control system of roller kiln Download PDFInfo
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- CN217210287U CN217210287U CN202123278260.XU CN202123278260U CN217210287U CN 217210287 U CN217210287 U CN 217210287U CN 202123278260 U CN202123278260 U CN 202123278260U CN 217210287 U CN217210287 U CN 217210287U
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- temperature sensing
- refrigerating
- control system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a water cooling control system of a roller kiln, which comprises a controller, a first temperature sensing device, a second temperature sensing device, a cold dissipation loop pipeline, a driving device, a liquid storage tank and a refrigerating device, wherein the refrigerating device is used for cooling refrigerating fluid in the liquid storage tank; the cooling circulation pipeline is arranged in the kiln body, a liquid inlet of the cooling circulation pipeline is connected with a liquid outlet of the liquid storage tank, a liquid outlet of the cooling circulation pipeline is connected with a liquid return hole of the liquid storage tank, and the driving device is used for driving refrigerating liquid to circularly flow through the cooling circulation pipeline; the first temperature sensing device is arranged in the kiln body, and the second temperature sensing device is arranged in the liquid storage tank; the controller is respectively connected with the first temperature sensing device, the second temperature sensing device, the driving device and the refrigerating device. The utility model has various adjusting modes and high intelligent degree; but also can avoid the phenomenon of excessive or insufficient cooling, prevent the product from having quality problems and improve the excellent rate of the produced products.
Description
Technical Field
The utility model relates to a technical field of roller kilns especially relates to a water-cooling control system of roller kilns.
Background
At present, a series of heat exchange tubes are commonly arranged in a cooling system of a roller kiln, and then cooling water or cold air is introduced into the tubes, so that the flowing cooling water or cold air absorbs heat in the kiln and brings the heat out. However, the cooling system is only used for continuously feeding cooling water or cold air, the cooling adjustment mode is too single, the manual control cooling system is often used for working, the phenomenon of excessive or insufficient cooling can be easily caused, and the product quality problem is easily caused, so that the optimal rate of the produced product is reduced.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a water cooling control system of a roller kiln, which has various adjusting modes and high intelligent degree; and the phenomenon of excessive or insufficient cooling can be avoided, the quality problem of products is prevented, and the goodness rate of the produced products is improved.
In order to solve the technical problem, the utility model provides a water cooling control system of roller kilns, which comprises a controller, a first temperature sensing device, a second temperature sensing device, a cold dissipation loop pipeline, a driving device, a liquid storage tank and a refrigerating device, wherein the refrigerating device is used for cooling refrigerating fluid in the liquid storage tank;
the cooling circulation pipeline is arranged in the kiln body, a liquid inlet of the cooling circulation pipeline is connected with a liquid outlet of the liquid storage tank, a liquid outlet of the cooling circulation pipeline is connected with a liquid return hole of the liquid storage tank, and the driving device is used for driving refrigerating liquid to circularly flow through the cooling circulation pipeline;
the first temperature sensing device is arranged in the kiln body, and the second temperature sensing device is arranged in the liquid storage tank;
the controller is respectively connected with the first temperature sensing device, the second temperature sensing device, the driving device and the refrigerating device.
As an improvement of the scheme, the cold dissipation loop pipeline and the first temperature sensing device are respectively arranged on the upper side and the lower side of the transmission mechanism in the kiln body, and the cold dissipation loop pipeline and the first temperature sensing device on the upper side and the lower side are respectively arranged at intervals along the transmission direction.
As an improvement of the scheme, the pipe of the cooling dissipation loop is in a spiral coil pipe shape.
As an improvement of the scheme, the outer side of the cooling loop pipeline is provided with cooling fins in a surrounding mode.
As an improvement of the scheme, the kiln further comprises a display panel, wherein the display panel is connected with the controller and is arranged outside the kiln body.
As an improvement of the scheme, the controller comprises a network module, and the controller is in communication connection with the mobile terminal through the network module.
As the improvement of the scheme, the refrigerating device is a refrigerating air conditioner which comprises a condensing pipe, and the condensing pipe is arranged in the liquid storage tank.
As an improvement of the scheme, the cooling loop pipelines on the upper side and the lower side are both connected with the same liquid storage tank, or the cooling loop pipelines on the upper side and the lower side are respectively connected with the liquid storage tanks in a one-to-one correspondence manner;
the driving device is a water pump, and the two water pumps respectively drive refrigerating fluid to circularly flow through the cold dissipation loop pipelines on the upper side and the lower side.
As an improvement of the scheme, the kiln further comprises an alarm device, the alarm device is connected with the controller, and the alarm device is installed outside the kiln body.
As an improvement of the above scheme, the network module is a GPRS module, a 3G module, a 4G module, or a 5G module.
Implement the utility model discloses, following beneficial effect has:
the controller of the utility model can control the driving device to drive the refrigerating fluid in the liquid storage tank to circularly flow through the cold dissipation loop pipeline and exchange heat with the air in the kiln body through the cold dissipation loop pipeline, thereby cooling the products in the kiln body; the controller can control the inflow rate of the refrigerating fluid through the driving device, so that the cooling rate is controlled, and the intelligent regulation of the water cooling control system is realized.
The utility model discloses a controller is given in real time to the internal first temperature signal real-time transmission of kiln that first temperature-sensing device will sense, and the controller is sent in real time to the first temperature signal of the refrigerating fluid in the liquid reserve tank that second temperature-sensing device will sense. The controller can adjust the refrigerating power of the refrigerating device through the first temperature sensing device, correspondingly adjust the temperature of the refrigerating fluid, and can also control the driving device to adjust the inflow rate of the refrigerating fluid, correspondingly adjust the cooling rate, so that the temperature in the kiln body is kept within a preset temperature range. When the temperature in the kiln body is kept within the preset temperature range, the controller controls the refrigerating power of the refrigerating device through the second temperature sensing device, so that the refrigerating fluid is stabilized within a certain temperature range, and the inflow rate of the refrigerating fluid is correspondingly adjusted by controlling the driving device so as to ensure that the temperature in the kiln body is kept within the preset temperature range. The utility model has various adjusting modes, can reduce the energy consumption to the maximum extent while ensuring the cooling effect, and has high intelligent control degree; but also can avoid the phenomenon of excessive or insufficient cooling, prevent the product from having quality problems and improve the excellent rate of the produced products.
Drawings
Fig. 1 is a schematic structural diagram of a water cooling control system of a roller kiln provided by the present invention;
fig. 2 is a schematic structural diagram of the cooling circuit pipeline and the cooling fins provided by the present invention;
fig. 3 is a schematic block diagram of a water cooling control system provided by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.
As shown in fig. 1-3, a water cooling control system of a roller kiln is provided in the specific embodiment of the present invention, and includes a controller 1, a first temperature sensing device 2, a second temperature sensing device 3, a cold dissipation loop pipeline 4, a driving device 5, a liquid storage tank 6 and a refrigerating device 7, wherein the refrigerating device 7 is used for cooling a refrigerating fluid in the liquid storage tank 6; the cold loop pipeline 4 is arranged in the kiln body 8, the liquid inlet of the cold loop pipeline 4 is connected with the liquid outlet of the liquid storage tank 6, and the liquid outlet of the cold loop pipeline 4 is connected with the liquid return of the liquid storage tank 6. The first temperature sensing device 2 is arranged in the kiln body 8, and the second temperature sensing device 3 is arranged in the liquid storage tank 6; the controller 1 is respectively connected with the first temperature sensing device 2, the second temperature sensing device 3, the driving device 5 and the refrigerating device 7.
The controller 1 can control the driving device 5 to drive the refrigerating fluid in the liquid storage tank 6 to circularly flow through the cold dissipation loop pipeline 4, and the refrigerating fluid exchanges heat with air in the kiln body 8 through the cold dissipation loop pipeline 4, so that the product in the kiln body 8 is cooled; the controller 1 can control the inflow rate of the refrigerating fluid through the driving device 5, so as to control the cooling rate, and realize the intelligent regulation of the water cooling control system.
Wherein, the first temperature sensing device 2 transmits the sensed first temperature signal in the kiln body 8 to the controller 1 in real time, and the second temperature sensing device 3 transmits the sensed first temperature signal of the refrigerating fluid in the liquid storage tank 6 to the controller 1 in real time. The controller 1 can adjust the refrigeration power of the refrigeration device 7 through the first temperature sensing device 2, correspondingly adjust the temperature of the refrigerating fluid, and can also control the driving device 5 to adjust the cooling rate, so that the temperature in the kiln body 8 is kept within a preset temperature range. When the temperature in the kiln body 8 is kept within the preset temperature range, the controller 1 controls the refrigerating power of the refrigerating device 7 through the second temperature sensing device 3, so that the refrigerating fluid is stabilized within a certain temperature range, the energy consumption of the refrigerating device 7 is correspondingly reduced, and the inflow rate of the refrigerating fluid is correspondingly adjusted through controlling the driving device 5, so that the temperature in the kiln body 8 is kept within the preset temperature range. The utility model has various adjusting modes, can reduce the energy consumption to the maximum extent while ensuring the cooling effect, and has high intelligent control degree; but also can avoid the phenomenon of excessive or insufficient cooling, prevent the product from having quality problems and improve the excellent rate of the produced products.
Specifically, the cold dissipation loop pipeline 4 and the first temperature sensing device 2 are respectively disposed at the upper and lower sides of the transmission mechanism 81 inside the kiln body 8, and the cold dissipation loop pipeline 4 and the first temperature sensing device 2 at the upper and lower sides are respectively disposed at intervals along the transmission direction. The cooling rate can be improved and the cooling effect can be more uniform by arranging a plurality of cold loop pipelines 4 on the upper side and the lower side of the kiln body 8.
Wherein the cold return circuit pipeline 4 that looses of upper and lower both sides all is connected in same liquid reserve tank 6, and drive arrangement 5 is the water pump, and two water pumps drive the cryogenic fluid circulation respectively and flow through a plurality of cold return circuit pipeline 4 that looses of upper and lower both sides. In other embodiments, the cooling circuit pipelines 4 on the upper and lower sides are respectively connected with the liquid storage boxes 6 in a one-to-one correspondence manner, each liquid storage box is provided with a corresponding water pump, and the corresponding water pump is used for driving refrigerating fluid to circularly flow through the corresponding cooling circuit pipelines 4. The controller 1 can correspondingly control the inflow rate of each water pump through real-time temperature signals provided by the first temperature sensing devices 2 on the upper side and the lower side, and the cooling effect is guaranteed to be uniformly applied to the product.
Preferably, the cooling dissipation loop pipe 4 is in a spiral coil pipe shape, and cooling dissipation fins 41 are arranged around the outer side of the cooling dissipation loop pipe 4, so that the heat exchange area can be increased, and the cooling efficiency can be improved.
The intelligent water cooling control system aims to improve the intelligence and control convenience of the water cooling control system. The utility model also comprises a display panel 9, the display panel 9 and the controller 1 are both arranged outside the kiln body 8, the display panel 9 is connected with the controller 1 and is used for displaying the temperature parameters of each temperature sensing device, the working parameters of the refrigerating device 7 and the working parameters of the driving device 5, and the working condition of the water cooling control system can be conveniently monitored by the working personnel on site; the controller 1 comprises a network module 11, and the controller 1 is in communication connection with a mobile terminal 12 through the network module 11, so that a worker can remotely monitor the working condition of the water cooling control system; the operation of staff's accessible above-mentioned two kinds of monitoring methods monitoring water-cooling control system, the staff can be according to the condition of each parameter, and control controller 1 makes corresponding operation, has improved water-cooling control system's intellectuality and control convenience.
Preferably, the refrigeration device 7 is a refrigeration air conditioner, and the refrigeration air conditioner comprises a condensation pipe 71, and the condensation pipe 71 is arranged in the liquid storage tank 6 and used for cooling the refrigerating fluid. The refrigerating apparatus 7 is not limited to the refrigerating air conditioner described above, and may be another refrigerating apparatus.
Preferably, the utility model discloses still including alarm device 10, alarm device 10 installs in the kiln 8 outsidely, alarm device 10 is connected with controller 1, when each device or each part goes wrong if controller 1 monitors, alarm device 10 work will be controlled, and send alarm information for display panel 9 and mobile terminal 12 department, can make the staff deal with the alarm problem fast, and make corresponding control measure, guarantee water-cooling control system's steady operation, and the intellectuality and the control convenience of water-cooling control system have been improved moreover. The alarm device 10 is a horn, but is not limited thereto, and may be selected according to actual situations.
Preferably, the network module 11 is a GPRS module, a 3G module, a 4G module or a 5G module.
The controller 1 is preferably a PLC controller, and the model is preferably 6ES7214-1BD23-0XB8, but is not limited thereto and can be selected according to actual needs.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (10)
1. The water cooling control system of the roller kiln is characterized by comprising a controller, a first temperature sensing device, a second temperature sensing device, a cold dissipation loop pipeline, a driving device, a liquid storage tank and a refrigerating device, wherein the refrigerating device is used for cooling refrigerating fluid in the liquid storage tank;
the cooling system comprises a cooling system, a cooling circulation loop pipeline, a driving device and a cooling system, wherein the cooling circulation loop pipeline is arranged in a kiln body, a liquid inlet hole of the cooling circulation loop pipeline is connected with a liquid outlet hole of a liquid storage tank, a liquid outlet hole of the cooling circulation loop pipeline is connected with a liquid return hole of the liquid storage tank, and the driving device is used for driving refrigerating fluid to circularly flow through the cooling circulation loop pipeline;
the first temperature sensing device is arranged in the kiln body, and the second temperature sensing device is arranged in the liquid storage tank;
the controller is respectively connected with the first temperature sensing device, the second temperature sensing device, the driving device and the refrigerating device.
2. The water-cooling control system of a roller kiln according to claim 1, wherein the cold-dissipating loop pipeline and the first temperature sensing device are respectively arranged at the upper and lower sides of the transmission mechanism inside the kiln body, and the cold-dissipating loop pipeline and the first temperature sensing device at the upper and lower sides are respectively arranged at intervals along the transmission direction.
3. The water cooling control system of the roller kiln according to claim 1 or 2, wherein the cooling circuit pipe is in a spiral coil pipe shape.
4. The water cooling control system of the roller kiln according to claim 3, wherein cooling fins are arranged around the outside of the cooling loop pipe.
5. The water-cooling control system of the roller kiln according to claim 1, further comprising a display panel, wherein the display panel is connected with the controller, and the display panel is installed outside the kiln body.
6. The water-cooling control system of the roller kiln according to claim 1, wherein the controller comprises a network module, and the controller is in communication connection with the mobile terminal through the network module.
7. The water-cooling control system of the roller kiln according to claim 1, wherein the refrigerating device is a refrigerating air conditioner, the refrigerating air conditioner comprises a condenser pipe, and the condenser pipe is arranged in the liquid storage tank.
8. The water cooling control system of a roller kiln according to claim 1, wherein the cooling circuit pipes on the upper and lower sides are connected to the same liquid storage tank, or the cooling circuit pipes on the upper and lower sides are connected to the liquid storage tanks in a one-to-one correspondence;
the driving device is a water pump, and the two water pumps respectively drive the refrigerating fluid to circularly flow through the cold dissipating loop pipelines on the upper side and the lower side.
9. The water-cooling control system of the roller kiln according to claim 1, further comprising an alarm device, wherein the alarm device is connected with the controller, and the alarm device is installed outside the kiln body.
10. The water-cooling control system of the roller kiln according to claim 6, wherein the network module is a GPRS module, a 3G module, a 4G module or a 5G module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123278260.XU CN217210287U (en) | 2021-12-22 | 2021-12-22 | Water cooling control system of roller kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123278260.XU CN217210287U (en) | 2021-12-22 | 2021-12-22 | Water cooling control system of roller kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217210287U true CN217210287U (en) | 2022-08-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123278260.XU Active CN217210287U (en) | 2021-12-22 | 2021-12-22 | Water cooling control system of roller kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217210287U (en) |
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2021
- 2021-12-22 CN CN202123278260.XU patent/CN217210287U/en active Active
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