CN217197087U - High-efficient biomass fuel roller press - Google Patents

High-efficient biomass fuel roller press Download PDF

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Publication number
CN217197087U
CN217197087U CN202220872341.8U CN202220872341U CN217197087U CN 217197087 U CN217197087 U CN 217197087U CN 202220872341 U CN202220872341 U CN 202220872341U CN 217197087 U CN217197087 U CN 217197087U
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ring
roller
roller ring
side plate
driven
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Chinese (zh)
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郑德喜
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Tianjin Lyushu Environmental Protection Technology Co ltd
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Tianjin Lyushu Environmental Protection Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

The utility model relates to a high-efficient biomass fuel roller press, which comprises a frame, two roller rings, one roller ring is a driving roller ring, one roller ring is a driven roller ring, the two sides of the central shaft of the driving roller ring and the driven roller ring are respectively fixed on the frame through bearing seats, the high-efficient biomass fuel roller press is characterized in that each roller ring comprises a central shaft, a gear ring, a support ring, a roller surface and two roller ring side plates, the roller ring side plates and the support ring are all fixed with the central shaft, the roller surface and the central shaft are coaxially installed, the two ends of the roller surface are respectively coaxially connected with one roller ring side plate, the gear ring is installed outside one roller ring side plate, and the two gear rings of the two roller rings are mutually meshed; a discharging cone is coaxially arranged on the inner side of the roller ring side plate provided with the gear ring, and is fixed with the large-diameter end of the discharging cone; a support ring is coaxially arranged on the roll ring side plate; the taper angle of the inclined plane from the large-diameter end to the small-diameter end of the discharging cone is not less than 30 degrees. The roller press is suitable for the capacity of processing biomass fuel on a large scale, and can meet the requirement of fully utilizing biomass energy.

Description

High-efficient biomass fuel roller press
Technical Field
The utility model relates to a biomass fuel production facility technical field, concretely relates to high-efficient biomass fuel roller press, compression molding of all kinds of living beings such as mainly used agriculture and forestry discarded object.
Background
With the reduction of fossil energy reserves and the goals of "carbon neutralization, carbon peaking", utility model's patent No. ZL201610777918.6 has widened the application field of biomass energy for the demand of biomass energy doubles, and clean biomass energy is the main body of sustainable energy in the future.
The current biomass fuel processing equipment has low hourly output, is difficult to meet the increasing speed of biomass energy demand, and generally has the following problems:
1. the machine hour output of each type of biomass fuel processing equipment is below 6 tons, and the production efficiency cannot meet the increase of the demand.
2. The power consumption per ton of products of various types of biomass briquetting machines is between 60 and 180kwh, so that the production cost is increased, and the energy consumption is high.
3. Because the specifications of the existing various types of biomass are small, the volume density is small, the treated biomass is large in volume amount, the production continuity is restricted, the loading mode of a loader is adopted, the energy consumption and the labor intensity are increased, and the biomass processing method is not suitable for large-scale production.
Therefore, the processing equipment for biomass fuels has the problems of low productivity and is also the bottleneck of large-scale application of biomass energy, so that the bottleneck is required to be firstly broken through technically, and the processing equipment for biomass fuels with high output and low energy consumption is realized.
SUMMERY OF THE UTILITY MODEL
The not enough to prior art, the utility model discloses the technical problem who plans to solve is, provides a high-efficient biomass fuel roller press, and this roller press is suitable for scale processing biomass fuel's productivity, can satisfy biomass energy make full use of's demand.
The technical scheme of the utility model is that:
in a first aspect, the utility model provides a high-efficient biomass fuel roller press, including frame 1, two roller circles, a roller circle is the initiative roller circle, a roller circle is the driven roller circle, the center pin both sides of initiative roller circle and driven roller circle are fixed in the frame through the bearing frame respectively, a serial communication port, each roller circle all includes center pin, ring gear, support ring, roll surface and two roller circle curb plates, roller circle curb plate, support ring all are fixed with the center pin, roll surface and center pin coaxial arrangement, a roller circle curb plate of coaxial connection respectively at the both ends of roll surface, a ring gear is installed in the outside of a roller circle curb plate, two ring gears intermeshing of two roller circles; a discharging cone is coaxially arranged on the inner side of the roller ring side plate provided with the gear ring, and is fixed with the large-diameter end of the discharging cone; coaxially mounting a support ring on a roller ring side plate without a gear ring;
the taper angle of the inclined plane from the large-diameter end to the small-diameter end of the discharging cone is not less than 30 degrees.
A second aspect of the present invention provides a high efficiency biomass fuel roller press, including a frame 1, two roller rings and two screw conveyor assemblies 27, one roller ring is a driving roller ring, one roller ring is a driven roller ring, the middle part of the central shaft of the driving roller ring is fixed on the frame through a bearing seat, one side of the driven roller ring is fixed on the frame through a bearing seat, characterized in that, each roller ring includes a central shaft, a gear ring, a roller surface and two roller ring side plates, the roller surface and the central shaft are coaxially mounted, two ends of the roller surface are respectively coaxially connected with one roller ring side plate, a gear ring is mounted outside one roller ring side plate, and two gear rings of two roller rings are meshed with each other;
a bearing base support 23 is arranged near the frame on the outer side of the roller ring side plate without the gear ring, a third bearing seat 24 is connected on the bearing seat support 23 through bolts, two bearing mounting holes are formed in the third bearing seat 24, bearings 25 are arranged in the two bearing mounting holes of the third bearing seat 24 in a matched mode, a bearing inner ring 26 is arranged in each bearing 25 in a matched mode, and the bearing inner rings 26 are respectively connected with the roller ring side plate on the discharging side of the roller ring through bolts;
the screw conveyor assembly 27 is connected to the frame 1, and the output shaft of the screw conveyor assembly extends into the driving roller ring and the driven roller ring respectively, and is coaxial with the driving shaft and the driven shaft, but does not contact with the driving shaft and the driven shaft.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses be provided with the row material awl in the roller circle of roll squeezer, the material of extruding from roller circle die hole is by the roller circle roller surface under the thrust and the centrifugal force effect at roller circle center for the material is discharged along the inclined plane of row material awl. The discharging cone utilizes the angle of the inclined surface of the discharging cone, the rotating centrifugal force and the thrust action of the material extruded from the die hole to push the material out of the end surface of the roller ring, so that the energy consumption is reduced, and the efficiency is improved.
2. When the design yield requirement is higher and the width of the roller surface is widened, the inclined plane angle of the discharging cone is less than 30 degrees, the material is not easy to discharge from the roller ring, and the mode that the material is discharged out of the roller ring by the screw conveyer supported by the bearing at the discharging end of the roller ring and arranged can be selected. This application taper angle is direct when not being less than 30 and arranges the material through row material awl, is applicable to the less roller circle of relative axial, arranges material awl one end on the curb plate of one side with bolted connection, the opposite side overlap joint can, if the cone angle can add screw conveyer when being less than 30, help row material, reduced power consumption, the productivity can increase substantially. When the diameter of the roller ring is more than 1 meter and is increased to 2m, the width of the roller ring can be increased according to the ratio of the diameter to the width, so that the number of the die opening holes of the roller ring is increased, and the amount of materials extruded out of the roller ring in each revolution is also increased. The diameter and the width of the roller ring are not limited by the structural size, and the diameter and the width are designed and selected according to the capacity requirement.
3. This application roller circle both ends all set up the support, have satisfied the requirement that the roller circle widens, have overcome when current well roller circle supports for one end, because of the roller circle widens back material from one side discharge difficulty to be equipped with cutter and outside hookup in the roller circle, can't carry out both ends and support, the utility model discloses the roller circle is inside only to be equipped with the row material awl, and the row material awl can change the tapering along with the change of roller circle size, realizes arranging the material.
4. The roller circle is the utility model discloses a key part, the wearing and tearing of roller circle are crucial, consequently, the utility model discloses a make the parent of roller circle, inlay wear-resisting sheath again at the mould hole and the tooth post position of parent, in time change after this wear-resisting sheath wearing and tearing to protection roller circle parent does not receive the damage, has realized the protection in the time of mould hole and tooth post.
5. The die hole ring and the toothed column ring of the roll ring are arranged on the roll surface and are not convex and concave, the toothed column ring on the roll surface only plays a role in extrusion and does not transmit, the requirement on a toothed column preparation material is low, the frictional force on the material is increased, and the capacity of grabbing the material of the two roll rings is improved.
6. The utility model discloses in use screw conveyer to arrange the material, screw conveyer only fixes on support 1 this moment, there is not the contact with the axle of roller circle, screw conveyer separately sets up with axle (driving shaft or driven shaft) promptly, do not make an organic whole structure, can be used for realizing the support of major diameter roller circle, can high roll-in output, the operation of being convenient for simultaneously is maintained and is adjusted, compare in arranging the wideer roll surface of material awl adaptation, the shortcoming is that manufacturing cost risees, it is narrower to require the relatively lower roll surface of design output, the inclined plane angle that can satisfy row material awl is greater than 30 when, it is more economical and practical to select the mode of row material awl row material.
7. The utility model discloses when the productivity improves, unit product power consumption also can reduce. When the roller ring with the diameter of 1m and the width of 1m is selected, the machine-hour yield of the biomass fuel processing equipment reaches more than 50t/h, the daily yield reaches more than 1000t, the condition of agricultural and forestry abandoned seasonal output can be met, the biomass fuel processing energy consumption can be controlled below 20kwh/t by selecting the discharge cone, and the biomass fuel processing equipment is beneficial to energy conservation, emission reduction and popularization.
Drawings
Fig. 1 is a schematic view of a top-view cross-sectional structure of the high-efficiency biomass fuel roller press of the present invention.
Fig. 2 is a schematic view of the working principle of the mutual meshing of the single-ring toothed column ring and the die hole ring.
Fig. 3 is an enlarged structural schematic diagram of a portion I in fig. 2.
Fig. 4 is the schematic view of the installation structure of the support ring and the roll collar side plate of the present invention.
Fig. 5 is a schematic structural view of the mutual meshing of two roller rings.
Fig. 6 is a schematic structural view of a wear-resistant sheath of a die hole and a tooth post.
FIG. 7 is a schematic view of the bearing support and discharge of the screw conveyor.
Fig. 8 is a cross-sectional view of the relevant components mounted on the third bearing housing.
In the figure, a machine frame 1, a driving shaft 2, a first bearing seat 3, a driving gear ring 4, a first driving roller ring side plate 5, a driving roller ring roller surface 6, a second driving roller ring side plate 7, a first supporting ring 8, a first discharging cone 9, a driven shaft 10, a second bearing seat 11, a driven gear ring 12, a first driven roller ring side plate 13, a driving roller ring roller surface 14, a second driven roller ring side plate 15, a second supporting ring 16, a second discharging cone 17, a mold hole 18, a mold hole wear-resistant sleeve 19, a mold hole inlet 20, a tooth column wear-resistant sleeve 21, a tooth column 22, a bearing base support 23, a third bearing seat 24, a bearing 25, a bearing inner ring 26 and a screw conveyor assembly 27 are arranged.
Detailed Description
The present invention will be further explained with reference to the following examples and drawings, but the scope of the present invention is not limited thereto.
The utility model discloses having used for the principle of the roll squeezer that cement industry is used for materials such as grinding ore, the material falls into in the middle of the two rollers by two rollers top, the gap discharge in the middle of by the material after the extrusion is smashed by two roll faces, its extruded theory of operation is used for reference in this application, reform transform two roll faces into the form in the hole that can extruded tooth post form and accessible material, minimum distance 0-0.5mm between two roll faces, the hole that makes the biomass material who goes into two roll faces all follow the hole face is pushed out, the in-process living beings that are pushed out are compressed, make biomass fuel promptly.
In the following description, the central axis of the driving roll is a driving shaft 2, and the central axis of the driven roll is a driven shaft 10.
The utility model provides a first scheme: support ring + discharge cone mode at the discharge side of the roller ring:
a high-efficiency biomass fuel roller press comprises a frame 1, a driving roller ring and a driven roller ring, wherein the frame 1 is respectively connected with two ends of a driving shaft 2 and a driven shaft 10 through a first bearing seat 3 and a second bearing seat 11, the driving shaft 2 is connected with a transmission mechanism, the driving shaft 2 is connected with a driving gear ring 4 in a matching way, the driven shaft 10 is connected with a driven gear ring 12 in a matching way, the driving gear ring 4 and the driven gear ring 12 are in mutual meshing transmission, the two gear rings are smaller in thickness and only play a role in transmission; the driving shaft 2, the driving gear ring 4, the first driving roller ring side plate 5, the driving roller ring roller surface 6 and the second driving roller ring side plate 7 form a driving roller ring, and the driven shaft 10, the driven gear ring 12, the first driven roller ring side plate 13, the driven roller ring roller surface 14 and the second driven roller ring side plate 15 form a driven roller ring;
one side of the driving shaft 2 is connected with a first driving roller ring side plate 5 through a key, and the outer side of the first driving roller ring side plate 5 is connected with a driving gear ring 4 through a bolt; the other side of the driving shaft 2 is connected with a first supporting ring 8 at the discharge end of the driving roller ring through a key, and the periphery of the first supporting ring 8 at the discharge end of the driving roller ring is connected with a second driving roller ring side plate 7 through a bolt; the inner side of the first driving roll ring side plate 5 is connected with the large-diameter end of the first discharging cone 9 through a bolt;
one side of a driven shaft 10 is connected with a first driven roller ring side plate 13 through a key, the outer side of the first driven roller ring side plate 13 is connected with a driven gear ring 12 through a bolt, the other side of the driven shaft 10 is connected with a second support ring 16 at the discharge end of a driven roller ring through a key, the periphery of the second support ring 16 at the discharge end of the driven roller ring is connected with a second driven roller ring side plate 15 through a bolt, and the first driven roller ring side plate 13 is connected with the large-diameter end of a second discharge cone 17 through a bolt;
the small-diameter end of the discharge cone extends out of the corresponding support ring 8 and leans against the corresponding driving shaft 2 or driven shaft 10, and the small-diameter end of the discharge cone can lean against the inner side or the outer side of the support ring; the discharge cone and the corresponding shaft are coaxially arranged, and the taper angle of the inclined plane from the large-diameter end to the small-diameter end of the discharge cone is not less than 30 degrees;
the supporting ring is in a circular ring shape, a supporting plate is arranged between the inner ring and the outer ring of the circular ring, a discharge hole is formed in a vacant area between the inner ring and the outer ring of the circular ring and the supporting plate, and the outer ring of the circular ring is fixed with the corresponding roll collar side plate; the conical surface of the discharging cone penetrates through the hole at the position corresponding to the supporting plate, so that the inner ring of the supporting ring is positioned in the discharging cone, and the supporting plate of the supporting ring penetrates through the conical surface of the discharging cone to form a whole with the outer ring.
Die holes for extrusion forming and tooth posts for extrusion are arranged at intervals on the driving roll ring surface 6 and the driven roll ring surface 14; the arrangement sequence of the die holes and the tooth columns in the axial direction of the roller surface is that one ring of the die holes is connected with one ring of the tooth column rings, the tooth column rings are arranged between the die holes and the die holes at intervals, the arrangement is favorable for increasing the mechanical strength of the roller rings (the driving roller ring and the driven roller ring), and the tooth column rings are arranged at intervals along the radial direction, so that the area of the die holes is increased, dead zones are reduced, and the pressing efficiency is improved. The tooth columns on the roller surface 6 of the driving roller ring are meshed with the die holes on the roller surface 14 of the driven roller ring.
The driving shaft 2 rotates through a motor, the rotating driving shaft 2 drives the driving gear ring 4 to rotate, the driving gear ring 4 drives the driven gear ring 12 to rotate synchronously relatively, meanwhile, the driving roller ring and the driven roller ring are driven to rotate relatively, after materials enter the middle of the two roller rings rotating relatively, the materials are extruded into the die holes 18 by the extrusion force at the tops of the tooth posts 22, after the materials extruded into the die holes 18 along with the rotation of the roller rings are increased gradually, the materials are compressed in the die holes, the compressed materials are biomass fuel products, then the biomass fuel products are extruded into the inner cavities of the roller rings, and the materials are discharged out of the roller rings from the empty positions of the first supporting ring 8 and the second supporting ring 16 by the oblique force of the inclined plane angles of the first discharging cones 9 and 17.
In the embodiment, the diameters of the driven roller ring and the driven roller ring are the same, the diameter of the roller ring is in the range of 1-2m, the axial length of the roller ring is far greater than the size of the conventional roller ring of 20-30 cm, and the forming yield is over 50 t; the hole diameter of the die hole is in the range of 6-30 mm. According to the roller ring, the roller ring side plates are additionally arranged on the two sides of the roller ring, so that possibility is provided for mounting the discharging cone.
The utility model provides a second scheme: roller circle discharge side bearing support + screw conveyer mode:
a high-efficiency biomass fuel roller press comprises a frame 1, a driving roller ring and a driven roller ring, wherein the frame 1 is respectively connected with the middle parts of a driving shaft 2 and a driven shaft 10 through a first bearing seat 3 and a second bearing seat 11, the driving shaft 2 is connected with a first driving roller ring side plate 5 through a key, the outer side of the first driving roller ring side plate 5 is connected with a driving gear ring 4 through a bolt, a driving roller ring roller surface 6 is arranged on the inner side of the first driving roller ring side plate 5, a second driving roller ring side plate 7 is arranged on the outer side of the driving roller ring roller surface 6, a bearing base support 23 is arranged near the frame on the outer side of the second driving roller ring side plate 7, a third bearing seat 24 is connected with the bearing support 23 through a bolt, two bearing mounting holes are arranged on the third bearing seat 24, bearings 25 are respectively arranged in the two bearing mounting holes of the third bearing seat 24 in a matching manner, and a bearing inner ring 26 is arranged in each bearing 25 in a matching manner, the bearing inner ring 26 is respectively connected with the second driving roll ring side plate 7 and the second driven roll ring side plate 15 through bolts; the structure of the similar driven roller ring is the same as that of the driving roller ring;
the roller ring discharging side is supported by a second driving roller ring side plate 7 and a second driven roller ring side plate 15 through a third bearing seat 24, a spiral conveyor assembly 27 is connected to the frame 1 through a fourth bearing seat 27-1, and an output shaft of the spiral conveyor assembly extends into the driving roller ring and the driven roller ring, is coaxial with the driving shaft and the driven shaft and is not in contact with the driving shaft and the driven shaft; the structure of the roller surface of the driving roller ring and the roller surface of the driven roller ring is the same as that of the first scheme.
As shown in fig. 1, the drive roll runs No. 5, 6, 7 and the driven roll runs No. 13, 14, 15 are each machined as a single casting. As shown in fig. 1 and 5, the teeth 22 and the die holes 18 are arranged on both the driving roll ring and the driven roll ring, and, in fig. 3, the tops of the teeth 22 and the die holes 18 are completely engaged at the die hole entrance 20, and both the rolls have the extruding and compression molding effects on the materials. Referring to fig. 2 and 3, the tooth post 22 and the die hole 18 of the roll ring are all provided with replaceable wear-resistant sleeves, a tooth post wear-resistant sleeve 21 and a die hole wear-resistant sleeve 19, wherein the tooth post wear-resistant sleeve 21 is designed to simultaneously protect other parts of the roll surface except the position of the die hole, protect the whole roll ring surface and press the whole roll ring surface above the die hole wear-resistant sleeve 19 to limit the movement of the die hole wear-resistant sleeve 19, and two sides of the tooth post wear-resistant sleeve 21 are fixed with the roll ring side plates 5, 7, 13 and 15 by bolts, so that the design avoids the abrasion of the roll ring matrix and prolongs the service life. Referring to fig. 6, the wear-resistant mold hole sheaths 19-1 and 19-2 are respectively a square column type wear-resistant sheath and a cylindrical wear-resistant sheath, and are selected according to whether the mold hole 18 is designed to be a square column type or a cylindrical type, wherein the wear-resistant tooth column sheath 21-1 is in a single body form, and the wear-resistant tooth column sheath 21 and the wear-resistant mold hole sheath 19 are all connected together during manufacturing. As can be seen from fig. 5 and 6, the surface of the roller ring is uneven, so that the friction force on the material is increased, the material is driven to move towards the rotation direction of the roller ring, the capacity of grabbing the material is increased, the phenomena of ineffective power loss caused by the slipping of the material on the roller surface and the like are effectively avoided, and the biomass is efficiently grabbed, extruded and discharged out of the roller ring mold hole.
The die hole ring and the tooth column ring of the roller ring are arranged on one roller ring in the sequence of die hole ring/tooth column ring/die hole ring corresponding to the tooth column ring/die hole ring/tooth column ring of the other roller ring.
The top of the tooth post corresponds to the orifice of the die hole in the circumferential direction of the roller ring, and the meshing is not interfered, as shown in the position of the entrance 20 of the die hole in figure 3.
The die hole and the tooth column of the roller ring are provided with the wear-resistant sleeves which are convenient to replace, so that the service life of the roller ring is prolonged. The die hole can be designed into a square hole or a circular hole, the toothed column can be in a square column shape or a cylindrical shape, and the end face of the toothed column is not smaller than the aperture of the die hole.
The third bearing seat 24 is of an integral structure and high in structural strength, and the length of the third bearing seat 24 is not less than the sum of the diameters of the first driving roll ring side plate 5 and the first driven roll ring side plate.
The utility model discloses the theory of operation of roll squeezer is: as shown in fig. 1, fig. 2, fig. 3 and fig. 5, under the driving of an external motor, the driving roll ring and the driven roll ring rotate relatively, the material enters the middle of the relatively rotating roll rings from the upper parts of the two roll rings, is grabbed by the two roll rings and then is squeezed by the top of the tooth posts 22, the material is squeezed into the die hole 18, after the material squeezed into the die hole 18 along with the rotation of the roll rings is gradually increased, the material is compressed and formed in the die hole, the compressed and formed material is a biomass fuel product and is then squeezed out of the inner cavity of the roll rings, and the material is discharged out of the roll rings from the empty parts of the first support ring 8 and the second support ring 16 by the oblique force of the oblique angles of the inclined surfaces of the first discharge cone 9 and the second discharge cone 17, or discharged out of the roll rings by a screw conveyor.
Embodiment 1 as shown in fig. 1, fig. 2, and fig. 3, the utility model provides a high-efficiency biomass fuel roller press, a frame 1 is connected with a driving shaft 2 and a driven shaft 10 through first bearing seats 3 and 11, the driving shaft 2 is connected with a transmission mechanism, the driving shaft 2 is connected with a driving gear ring 4 in a matching way, the driven shaft 10 is connected with a driven gear ring 12 in a matching way, the driving shaft is connected with a driving gear ring 2, a first driving roller ring side plate 5, a driving roller ring roller surface 6 and a second driving roller ring side plate 7 form a driving roller, the driven shaft 10 is connected with a driven gear ring 12, a first driven roller ring side plate 13, a driving roller ring roller surface 14 and a second driven roller ring side plate 15 form a driven roller, the driving shaft 2 is connected with the first driving roller ring side plate 5 through a key, the first driving roller ring side plate 5 is connected with the driving gear ring 4 through a bolt, the driven shaft 10 is connected with the first driven roller ring side plate 13 through a key, the first driven roller ring side plate 13 is connected with the driven gear ring 12 through a bolt, the driving shaft 2 is connected with a first supporting ring 8 at the discharging end of the driving roller ring through a key, the first supporting ring 8 at the discharging end of the driving roller ring is connected with a second driving roller ring side plate 7 through a bolt, the driven shaft 10 is connected with a second supporting ring 16 at the discharging end of the driven roller ring through a key, the second supporting ring 16 at the discharging end of the driven roller ring is connected with a second driven roller ring side plate 15 through a bolt, the first driving roller ring side plate 5 is connected with a first discharging cone 9 through a bolt, and the first driven roller ring side plate 13 is connected with a second discharging cone 17 through a bolt. A discharging cone is arranged in the roller ring for discharging.
Example 2 as shown in fig. 5, the die holes 18 and the tooth posts 22 are arranged in the axial direction of the roll surface 6 of the drive roll in such a sequence that one ring of the die holes 18 is followed by one ring of the tooth posts 22 with the die hole ring and the die hole ring being separated by the tooth post ring, the die hole ring/the tooth post ring/the die hole ring being arranged in the sequence corresponding to the other roll ring, and the tooth post ring/the die hole ring/the tooth post ring being arranged in the sequence corresponding to the other roll ring.
Example 3 as shown in fig. 5, the roller ring is circumferentially oriented with the tops of the teeth 22 corresponding to and engaging the mouth of the die opening 18 as shown in fig. 3.
Example 4 the diameters of the drive roller and the driven roller were the same as in fig. 1.
Embodiment 5 as shown in fig. 4, the discharge end of the roll collar is provided with a first support ring 8 and a second support ring 16 through which material can pass.
Example 6 as shown in fig. 1, a first discharge cone 9 and a first discharge cone 17 are arranged inside the driving roll ring and the driven roll ring.
Example 7 as shown in fig. 2, 3 and 6, the roll collar is arranged with replaceable die orifice wear sheaths 19 and tooth post wear sheaths 21.
Embodiment 8 as shown in fig. 7, the discharging ends of the driving roller ring and the driven roller ring are supported by bearings, the bracket 1 is connected with a bearing base bracket 23, the bearing base bracket 23 is connected with a third bearing seat 24 through bolts, a bearing 25 is installed in the third bearing seat 24 in a matching way, an inner ring of the bearing 25 is installed in the bearing in a matching way, a bearing inner ring 26 is installed in the bearing in a matching way, the bearing inner ring 26 is connected with the roller ring side plates 7 and 15 through bolts, and a screw conveyor assembly 27 is connected on the frame 1 through a bearing seat 27-1. The arrangement of the spiral conveyer in a material discharging mode from the roller ring ensures that the spiral conveyer does not interfere with the roller ring.
Embodiment 9 the bearing supported third bearing housing 24 at the discharge end of the roll collar of fig. 8 is of unitary construction.
The utility model discloses the nothing is mentioned the part and is applicable to prior art.

Claims (10)

1. A high-efficiency biomass fuel roller press comprises a rack and two roller rings, wherein one roller ring is a driving roller ring, the other roller ring is a driven roller ring, two sides of a central shaft of the driving roller ring and two sides of a central shaft of the driven roller ring are respectively fixed on the rack through bearing seats, and the high-efficiency biomass fuel roller press is characterized in that each roller ring comprises a central shaft, a gear ring, a support ring, a roller surface and two roller ring side plates, the roller ring side plates and the support ring are fixed with the central shaft, the roller surface and the central shaft are coaxially arranged, two ends of the roller surface are respectively and coaxially connected with one roller ring side plate, the gear ring is arranged on the outer side of one roller ring side plate, and the two gear rings of the two roller rings are mutually meshed; a discharging cone is coaxially arranged on the inner side of the roll ring side plate provided with the gear ring and is fixed with the large-diameter end of the discharging cone; coaxially mounting a support ring on a roller ring side plate without a gear ring;
the taper angle of the inclined plane from the large-diameter end to the small-diameter end of the discharging cone is not less than 30 degrees.
2. The efficient biomass fuel roller press as claimed in claim 1, wherein the support ring is circular, a support plate is arranged between the inner ring and the outer ring of the circular ring, a discharge hole is arranged in a vacant area between the inner ring and the outer ring of the circular ring and the support plate, and the outer ring of the circular ring is fixed with the corresponding roller ring side plate; the conical surface of the discharging cone penetrates through the hole at the position corresponding to the supporting plate, so that the inner ring of the circular ring of the supporting ring is positioned in the discharging cone, and the supporting plate of the supporting ring penetrates through the conical surface of the discharging cone to form a whole with the outer ring.
3. The efficient biomass fuel roller press according to claim 1, wherein the small diameter end of the discharge cone protrudes out of the corresponding support ring to lean against the outside or inside of the support ring.
4. The efficient biomass fuel roller press as claimed in claim 1, wherein one side of the central shaft is connected with a roller ring side plate through a key, and the outer side of the roller ring side plate is connected with the gear ring through a bolt; the other side of the central shaft is connected with a support ring at the discharge end of the roller ring through a key, and the periphery of the support ring at the discharge end of the roller ring is connected with the other side plate of the roller ring through a bolt.
5. A high-efficiency biomass fuel roller press comprises a rack, two roller rings and two screw conveyor assemblies, wherein one roller ring is a driving roller ring, the other roller ring is a driven roller ring, the middle part of a central shaft of the driving roller ring is fixed on the rack through a bearing seat, and one side of the driven roller ring is fixed on the rack through the bearing seat;
a bearing base support is arranged near the frame on the outer side of the roller ring side plate without the gear ring, a third bearing seat is connected with the bearing base support through a bolt, two bearing mounting holes are formed in the third bearing seat, bearings are arranged in the two bearing mounting holes of the third bearing seat in a matched mode, a bearing inner ring is arranged in each bearing inner ring in a matched mode, and the bearing inner rings are connected with the roller ring side plate on the discharging side of the roller ring through bolts;
the spiral conveyer assembly is connected to the frame, and the output shaft of the spiral conveyer assembly extends into the driving roller ring and the driven roller ring respectively and is coaxial with the driving shaft and the driven shaft but not contacted with the driving shaft and the driven shaft.
6. The efficient biomass fuel roller press according to claim 5, wherein the length of the third bearing seat is not less than the sum of the diameters of the two roller ring side plates.
7. The high-efficiency biomass fuel roller press as claimed in any one of claims 1 to 6, wherein the roller surface is provided with die holes for extrusion forming and tooth columns for extrusion forming at intervals; the arrangement sequence of the die holes and the tooth columns in the axial direction of the roll surface is that a ring of die holes is connected with a ring of tooth column rings, a tooth column ring is arranged between the die hole rings and the die hole rings, and the tooth columns on the roll surface of the driving roll ring are meshed with the die holes on the roll surface of the driven roll ring; the end surface of the tooth column is not smaller than the aperture of the die hole.
8. The efficient biomass fuel roller press as claimed in claim 7, wherein the toothed column and the die hole of the roller ring are arranged with replaceable wear-resistant sleeves, respectively.
9. The efficient biomass fuel roller press as claimed in claim 8, wherein the toothed column wear-resistant sleeve not only protects the toothed column, but also protects the roller surface except the position of the die hole, protects the whole roller ring surface and presses on the die hole wear-resistant sleeve to limit the movement of the die hole wear-resistant sleeve, and two sides of the toothed column wear-resistant sleeve and two roller ring side plates are fixed by bolts; the die hole wear-resistant sheath is a square column type and/or cylindrical wear-resistant sheath.
10. The efficient biomass fuel roller press as claimed in any one of claims 1 to 6, wherein the diameters of the driven roller ring and the driven roller ring are the same, the diameter of the roller ring is in the range of 1 to 2m, and the axial length of the roller ring is 1 to 2 m.
CN202220872341.8U 2022-04-15 2022-04-15 High-efficient biomass fuel roller press Active CN217197087U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220872341.8U CN217197087U (en) 2022-04-15 2022-04-15 High-efficient biomass fuel roller press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220872341.8U CN217197087U (en) 2022-04-15 2022-04-15 High-efficient biomass fuel roller press

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Publication Number Publication Date
CN217197087U true CN217197087U (en) 2022-08-16

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Application Number Title Priority Date Filing Date
CN202220872341.8U Active CN217197087U (en) 2022-04-15 2022-04-15 High-efficient biomass fuel roller press

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Country Link
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