CN217172157U - Coal conveying belt cleaning device - Google Patents

Coal conveying belt cleaning device Download PDF

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Publication number
CN217172157U
CN217172157U CN202122856750.7U CN202122856750U CN217172157U CN 217172157 U CN217172157 U CN 217172157U CN 202122856750 U CN202122856750 U CN 202122856750U CN 217172157 U CN217172157 U CN 217172157U
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scraper
coal
belt
water receiving
cleaning device
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李沛原
周加
崔浩然
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Tangshan Caofeidian Huarui Heavy Industry Electromechanical Equipment Service Co ltd
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Tangshan Caofeidian Huarui Heavy Industry Electromechanical Equipment Service Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型公开了一种输煤皮带清扫装置,涉及带式输送机皮带清理设备技术领域。输煤皮带清扫装置,包括清扫器和水冲洗回收机构;清扫器包括支架和刮板,支架上端与皮带机架构固定连接,支架下部固定刮板,刮板上端贴合于皮带表面;水冲洗机构包括冲洗管道、接水槽和回流管,冲洗管道上固定有喷嘴,喷嘴位于刮板的前方,刮板的下方设置接水槽,接水槽通过回流管与煤仓连接。本装置中清扫器与冲洗水同时工作,实现多重清扫,清扫效果倍增,有效防止皮带回程洒煤,减少扬尘,省去人工清理环节,清扫的煤泥直接排入煤仓,减少原煤损失。

Figure 202122856750

The utility model discloses a coal conveying belt cleaning device, which relates to the technical field of belt conveyor belt cleaning equipment. Coal conveying belt cleaning device, including cleaner and water washing recovery mechanism; cleaner including bracket and scraper, the upper end of the bracket is fixedly connected with the belt conveyor structure, the lower part of the bracket is fixed with a scraper, and the upper end of the scraper is attached to the surface of the belt; water washing mechanism It includes a flushing pipe, a water receiving tank and a return pipe. A nozzle is fixed on the flushing pipe, the nozzle is located in front of the scraper, and a water receiving tank is arranged under the scraper, and the water receiving tank is connected to the coal bunker through the return pipe. The sweeper and flushing water in this device work at the same time to achieve multiple cleanings, multiply the cleaning effect, effectively prevent the belt from spraying coal on the return journey, reduce dust, and save the manual cleaning process. The cleaned slime is directly discharged into the coal bunker to reduce the loss of raw coal.

Figure 202122856750

Description

输煤皮带清扫装置Coal conveyor belt cleaning device

技术领域technical field

本实用新型涉及带式输送机皮带清理设备技术领域,尤其涉及一种输煤皮带清扫装置。The utility model relates to the technical field of belt cleaning equipment for belt conveyors, in particular to a coal conveying belt cleaning device.

背景技术Background technique

在输煤皮带运行过程中,头部清扫器清理皮带不够彻底时,回程段粘附在皮带工作面的煤粉会甩落至设备架构、地面上造成扬尘和污染,或粘附于下托辊表面、轴承处,造成皮带跑偏或托辊轴承卡塞,影响输煤系统稳定运行。During the operation of the coal conveying belt, when the head cleaner does not clean the belt thoroughly enough, the coal powder adhering to the working surface of the belt in the return section will be thrown off to the equipment structure and the ground, causing dust and pollution, or adhering to the lower idler. At the surface and bearing, it will cause the belt to deviate or the roller bearing to be jammed, which will affect the stable operation of the coal conveying system.

一般在这种工况中依赖运行人员手动清理,区域面积大、卫生死角多,导致清理效率慢,清理难度大,且存在一定安全风险。Generally, in this working condition, it relies on manual cleaning by operators. The area is large and there are many dead corners, resulting in slow cleaning efficiency, difficulty in cleaning, and certain safety risks.

实用新型内容Utility model content

为了解决上述技术问题,本实用新型提供了一种输煤皮带清扫装置,适合长期在煤尘污染环境中使用的皮带清扫装置。In order to solve the above technical problems, the utility model provides a coal conveying belt cleaning device, which is suitable for the belt cleaning device used in the coal dust polluted environment for a long time.

为实现此技术目的,本实用新型采用如下方案:输煤皮带清扫装置,包括清扫器和水冲洗回收机构;清扫器包括支架和刮板,支架上端与皮带机架构固定连接,支架下部固定刮板,刮板上端贴合于皮带表面;水冲洗机构包括冲洗管道、接水槽和回流管,冲洗管道上固定有喷嘴,喷嘴位于刮板的前方,刮板的下方设置接水槽,接水槽通过回流管与煤仓连接。In order to achieve this technical purpose, the utility model adopts the following scheme: a coal conveying belt cleaning device, including a cleaning device and a water washing and recycling mechanism; the cleaning device includes a bracket and a scraper, the upper end of the bracket is fixedly connected with the belt conveyor structure, and the lower part of the bracket is fixed with a scraper , the upper end of the scraper is attached to the surface of the belt; the water flushing mechanism includes a flushing pipe, a water receiving tank and a return pipe, a nozzle is fixed on the flushing pipe, the nozzle is located in front of the scraper, and a water receiving tank is set under the scraper, and the water receiving tank passes through the return pipe Connected to coal bunker.

与现有技术相比,本实用新型的有益效果在于:本装置中清扫器与冲洗水同时工作,实现多重清扫,清扫效果倍增,有效防止皮带回程洒煤,减少扬尘,省去人工清理环节,清扫的煤泥直接排入煤仓,减少原煤损失。Compared with the prior art, the beneficial effect of the utility model is that: the cleaning device and the flushing water in the device work at the same time, realizes multiple cleaning, multiplies the cleaning effect, effectively prevents the belt from sprinkling coal on the return journey, reduces dust, and saves the manual cleaning process. The cleaned slime is directly discharged into the coal bunker to reduce the loss of raw coal.

本实用新型的优选方案为:The preferred scheme of the present utility model is:

端部的两喷嘴分别位于刮板边缘内侧,保证冲洗最佳效果同时防止水流喷溅至接水槽外造成污染。The two nozzles at the end are located on the inside of the edge of the scraper, which ensures the best flushing effect and prevents the water from splashing out of the sink to cause pollution.

接水槽底部为斜面,回流管固定在接水槽的最低点,避免部分煤泥不回流。The bottom of the water receiving tank is inclined, and the return pipe is fixed at the lowest point of the water receiving tank to avoid partial coal slime from not flowing back.

附图说明Description of drawings

图1为本实用新型实施例提供的输煤皮带清扫装置的侧视结构示意图;Fig. 1 is the side view structure schematic diagram of the coal conveying belt cleaning device provided by the embodiment of the utility model;

图2为本实用新型实施例提供的输煤皮带清扫装置的主视结构示意图;2 is a schematic front view of the structure of the coal conveying belt cleaning device provided by the embodiment of the present utility model;

图中标记为:1、皮带机架构;2、支架;3、冲洗管道;4、喷嘴;5、刮板;6、接水槽;7、皮带;8、煤仓;9、回流管。Marked as: 1. Belt conveyor structure; 2. Bracket; 3. Flushing pipeline; 4. Nozzle; 5. Scraper; 6. Water receiving tank; 7. Belt; 8. Coal bunker; 9. Return pipe.

具体实施方式Detailed ways

为充分了解本实用新型之目的、特征及功效,借由下述具体的实施方式,对本实用新型做详细说明,但本实用新型并不仅仅限于此。In order to fully understand the purpose, features and effects of the present utility model, the present utility model will be described in detail by the following specific embodiments, but the present utility model is not limited thereto.

请参阅图1和图2,本实用新型提供的一种输煤皮带清扫装置,由清扫器和水冲洗回收机构等组成。清扫结构由支架2和刮板5组成,呈直立刮板式。支架2由角钢制作而成,支架2上端焊接固定在皮带机架构1的两侧,支架2立杆上开设有通孔,便于上下调整高度。刮板5通过螺栓紧固在支架2的下部,刮板5长度大于皮带7宽度,刮板5处置方向垂直于皮带7、贴合于皮带7表面,皮带7运转过程中刮板5上端必须紧紧贴合皮带7表面,否则调整支架2高度使之贴合,通过增大接触面积达到最高的清扫效果。刮板5采用比较柔软的聚氨酯材料,具有摩擦低、耐磨性好、强度高,具有稳定的刮料效果,有效清除残留皮带7上的细粒、湿粘物料,其钢制骨架采用弹性支撑组件,保证刮刀与皮带7的稳定接触,自动缓冲补偿刮板的磨损,使清扫效果大大提高,也便于现场维修更换。优选地,在皮带机架构1上并排固定两个清扫器,第二个清扫器上夹装水冲洗回收机构。Please refer to FIG. 1 and FIG. 2 , the utility model provides a coal conveying belt cleaning device, which is composed of a cleaning device and a water flushing recovery mechanism. The cleaning structure consists of a bracket 2 and a scraper 5, which is an upright scraper type. The bracket 2 is made of angle steel, the upper end of the bracket 2 is welded and fixed on both sides of the belt conveyor structure 1, and the vertical rod of the bracket 2 is provided with a through hole, which is convenient to adjust the height up and down. The scraper 5 is fastened to the lower part of the bracket 2 by bolts. The length of the scraper 5 is greater than the width of the belt 7. The disposal direction of the scraper 5 is perpendicular to the belt 7 and is attached to the surface of the belt 7. The upper end of the scraper 5 must be tightened during the operation of the belt 7. Close to the surface of the belt 7, otherwise adjust the height of the bracket 2 to make it fit, and achieve the highest cleaning effect by increasing the contact area. The scraper 5 is made of relatively soft polyurethane material, which has low friction, good wear resistance, high strength, and has a stable scraping effect, which can effectively remove the fine particles and wet sticky materials on the residual belt 7. The assembly ensures the stable contact between the scraper and the belt 7, and the automatic buffering compensates the wear of the scraper, which greatly improves the cleaning effect and facilitates on-site maintenance and replacement. Preferably, two cleaners are fixed side by side on the belt conveyor structure 1, and a water flushing and recovery mechanism is clamped on the second cleaner.

水冲洗回收机构由冲洗管道3、喷嘴4、接水槽6和回流管9等组成。由现场清扫水管道引出冲洗管道3,使用不锈钢材质、管径DN32,平行于皮带机方向整齐铺设安装。在清扫器前方根据皮带7宽度等距布置4个可拆卸式高压喷嘴4,便于检查更换,各分段均装有阀门,便于维修。其中外侧两喷嘴4位于清扫器边缘内侧一定距离,保证冲洗最佳效果同时防止水流喷溅至接水槽6外造成污染。The water flushing recovery mechanism is composed of flushing pipeline 3, nozzle 4, water receiving tank 6 and return pipe 9, etc. The flushing pipeline 3 is drawn from the on-site cleaning water pipeline. It is made of stainless steel and has a diameter of DN32. It is neatly laid and installed parallel to the direction of the belt conveyor. Four detachable high-pressure nozzles 4 are arranged equidistantly in front of the cleaner according to the width of the belt 7, which is convenient for inspection and replacement, and each section is equipped with valves for easy maintenance. Among them, the two outer nozzles 4 are located at a certain distance inside the edge of the cleaner to ensure the best effect of flushing and prevent the water flow from splashing outside the water receiving tank 6 to cause pollution.

清扫器的下方设置有接水槽6,接水槽6底部通过回流管9与煤仓8连接。量取尺寸设计制作接水槽6,选用厚6mm钢板焊接制作,除锈防腐,设计长度大于清扫器长度,宽度可容纳清扫装置,高度略低于清扫器,实现煤泥通过自身重力沿回流管9流入就近煤仓8中,自动实现煤泥回收。接水槽6底部为斜面,通过倾斜面避免部分煤泥不回流。回流管9使用直径89mm钢管制成,管口位置选定在接水槽6最低点,便于煤泥排放。为了防止接水槽6及管道内部堵塞,由冲洗管道3向接水槽6内接引分支,专门冲洗接水槽6内煤泥。A water receiving tank 6 is arranged below the cleaner, and the bottom of the water receiving tank 6 is connected to the coal bunker 8 through a return pipe 9 . Measure the size to design and manufacture the sink 6, which is made of steel plate with a thickness of 6mm for welding, rust removal and anti-corrosion. The design length is greater than the length of the cleaner, and the width can accommodate the cleaning device. It flows into the nearby coal bunker 8 and automatically realizes coal slime recovery. The bottom of the water receiving tank 6 is an inclined surface, and the inclined surface is used to avoid partial coal slime from not flowing back. The return pipe 9 is made of a steel pipe with a diameter of 89 mm, and the position of the nozzle is selected at the lowest point of the water receiving tank 6 to facilitate the discharge of coal slime. In order to prevent the water receiving tank 6 and the inside of the pipeline from being blocked, the flushing pipeline 3 is connected to the water receiving tank 6 and the branch is connected, and the coal slime in the water receiving tank 6 is specially flushed.

本装置中清扫器与冲洗水同时工作,实现多重清扫,清扫效果倍增,有效防止皮带回程洒煤,减少扬尘,省去人工清理环节,清扫的煤泥直接排入煤仓,减少原煤损失。The sweeper and flushing water in this device work at the same time to achieve multiple cleaning, double the cleaning effect, effectively prevent the belt from spraying coal on the return journey, reduce dust, and save the manual cleaning process. The cleaned slime is directly discharged into the coal bunker to reduce the loss of raw coal.

最后,需要注意的是:以上列举的仅是本实用新型的优选实施例,当然本领域的技术人员可以对本实用新型进行改动和变型,倘若这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,均应认为是本实用新型的保护范围。Finally, it should be noted that: the above enumeration is only the preferred embodiment of the present utility model, of course those skilled in the art can make changes and modifications to the present utility model, if these modifications and modifications belong to the claims of the present utility model and its equivalent technology Within the scope of the present invention, all should be considered as the protection scope of the present invention.

Claims (3)

1.一种输煤皮带清扫装置,包括清扫器和水冲洗回收机构;其特征在于,1. A coal conveying belt cleaning device, comprising a cleaning device and a water flushing recovery mechanism; it is characterized in that, 清扫器包括支架和刮板,支架上端与皮带机架构固定连接,支架下部固定刮板,刮板上端贴合于皮带表面;The cleaner includes a bracket and a scraper, the upper end of the bracket is fixedly connected with the belt conveyor structure, the lower part of the bracket is fixed with a scraper, and the upper end of the scraper is attached to the belt surface; 水冲洗机构包括冲洗管道、接水槽和回流管,冲洗管道上固定有喷嘴,喷嘴位于刮板的前方,刮板的下方设置接水槽,接水槽通过回流管与煤仓连接。The water flushing mechanism includes a flushing pipe, a water receiving tank and a return pipe. A nozzle is fixed on the flushing pipe, the nozzle is located in front of the scraper, and a water receiving tank is arranged under the scraper, and the water receiving tank is connected to the coal bunker through the return pipe. 2.根据权利要求1所述的输煤皮带清扫装置,其特征在于,端部的两喷嘴分别位于刮板边缘内侧。2 . The coal conveying belt cleaning device according to claim 1 , wherein the two nozzles at the ends are respectively located inside the edge of the scraper. 3 . 3.根据权利要求1所述的输煤皮带清扫装置,其特征在于,接水槽底部为斜面,回流管固定在接水槽的最低点。3 . The coal conveying belt cleaning device according to claim 1 , wherein the bottom of the water receiving groove is an inclined plane, and the return pipe is fixed at the lowest point of the water receiving groove. 4 .
CN202122856750.7U 2021-11-22 2021-11-22 Coal conveying belt cleaning device Expired - Fee Related CN217172157U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117262661A (en) * 2023-08-14 2023-12-22 淮北合众机械设备有限公司 Transfer device for tubular belt conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117262661A (en) * 2023-08-14 2023-12-22 淮北合众机械设备有限公司 Transfer device for tubular belt conveyor

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Granted publication date: 20220812