CN217166346U - Temperature-controllable forging device - Google Patents

Temperature-controllable forging device Download PDF

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Publication number
CN217166346U
CN217166346U CN202123115123.4U CN202123115123U CN217166346U CN 217166346 U CN217166346 U CN 217166346U CN 202123115123 U CN202123115123 U CN 202123115123U CN 217166346 U CN217166346 U CN 217166346U
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Prior art keywords
forging
temperature
controllable
telescopic rod
hydraulic motor
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CN202123115123.4U
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付海山
景浩旭
仲伟萍
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Shaanxi Shaanqi Zhaofeng Technology Co ltd
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Shaanxi Shaanqi Zhaofeng Technology Co ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/10—Reduction of greenhouse gas [GHG] emissions
    • Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]

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Abstract

The disclosed embodiments relate to a temperature-controllable forging apparatus. The temperature-controllable forging apparatus includes: the forging platform is internally provided with a forging chamber; a plurality of sets of electric coils which are spirally wound on the outer surface wall of the forging chamber side by side; the temperature sensor is arranged on the inner wall of the forging chamber; the controller is fixed outside the forging platform and is respectively electrically connected with the electric coil and the temperature sensor. On one hand, the forging material can be heated by the electric coils, energy materials such as natural gas and the like are used in the prior forging technical field, and resource waste is avoided; on the other hand, the temperature sensor feeds back the temperature inside the forging chamber to the controller, and then the switch electric coil group is controlled to accurately control the temperature, so that the quality of a forged product is improved.

Description

Temperature-controllable forging device
Technical Field
The embodiment of the disclosure relates to the technical field of forging, in particular to a temperature-controllable forging device.
Background
In the forging field, bar heating is a core part in the whole forging process flow, and qualified products cannot be forged and pressed if the bar cannot be heated to an ideal forging temperature or the temperature difference of a core surface of the bar is too large.
However, the existing forging furnace can only simply mix natural gas and air, cannot maximize energy utilization, and cannot accurately control the temperature in the furnace, so that the quality of a forged piece finished product is influenced. Accordingly, there is a need to ameliorate one or more of the problems with the related art solutions described above.
It is noted that this section is intended to provide a background or context to the disclosure as recited in the claims. The description herein is not admitted to be prior art by inclusion in this section.
Disclosure of Invention
An object of the embodiments of the present disclosure is to provide a temperature controllable forging apparatus, which may overcome one or more of the problems due to the limitations and disadvantages of the related art, at least to a certain extent.
According to an embodiment of the present disclosure, there is provided a temperature controllable forging apparatus including:
the forging table is internally provided with a forging chamber;
a plurality of groups of electric coils are spirally wound on the outer surface wall of the forging chamber side by side;
the temperature sensor is arranged on the inner wall of the forging chamber;
the controller is fixed outside the forging platform and is respectively electrically connected with the electric coil and the temperature sensor.
In an embodiment of the present disclosure, the electrical coils have 3 sets, which are a first electrical coil, a second electrical coil and a third electrical coil.
In an embodiment of the present disclosure, a rotatable vertical rod is disposed on one side of the top of the forging table, and the rotatable vertical rod can rotate freely.
In an embodiment of the present disclosure, a first transverse telescopic rod is disposed on the rotatable vertical rod and connected to one end of the first telescopic rod, and the length of the first telescopic rod can be adjusted.
In an embodiment of the present disclosure, the other end of the first telescopic rod is connected to a hydraulic motor, and the hydraulic motor controls the first telescopic rod to extend and retract in length.
In an embodiment of the present disclosure, the bottom of the hydraulic motor is connected to a second telescopic rod, and the length of the second telescopic rod is adjusted by the control of the hydraulic motor.
In an embodiment of the present disclosure, a gripper is disposed at the bottom of the second telescopic rod, and the gripper is capable of holding an object.
In an embodiment of the present disclosure, the lever gripper, the hydraulic motor, and the rotatable shaft are electrically connected to the controller.
The technical scheme provided by the embodiment of the disclosure can have the following beneficial effects:
in the embodiment of the disclosure, by the temperature-controllable forging device, on one hand, the electric coil is used for heating the forged material to replace the natural gas and other energy materials in the prior forging technical field, so that the resource waste is avoided; on the other hand, the temperature sensor feeds back the temperature inside the forging chamber to the controller, and then the switch electric coil group is controlled to accurately control the temperature, so that the quality of a forged product is improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the disclosure. It is to be understood that the drawings in the following description are merely exemplary of the disclosure, and that other drawings may be derived from those drawings by one of ordinary skill in the art without the exercise of inventive faculty.
FIG. 1 shows a schematic view of a controlled temperature forging apparatus in an exemplary embodiment of the present disclosure.
100 forging station, 200 forging chamber, 300 electric coil, 310 first electric coil, 320 second electric coil, 330 third electric coil, 400 temperature sensor, 500 controller, 600 rotatable vertical rod, 610 first telescopic rod, 700 hydraulic motor, 710 second telescopic rod, 720 mechanical claw.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Furthermore, the drawings are merely schematic illustrations of embodiments of the disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted. Some of the block diagrams shown in the figures are functional entities and do not necessarily correspond to physically or logically separate entities.
First, a controlled temperature forging apparatus is provided in this example embodiment. Referring to fig. 1, the controlled temperature forging apparatus may include:
forge platform 100, forge and be equipped with in the platform 100 and forge room 200, it has a plurality of sets of electric coil 300 to forge room 200 exterior wall spiral winding side by side, forge the inside temperature sensor 400 that is provided with of room 200, forge the outside controller 500 that is provided with of platform 100, controller 500 respectively with electric coil 300 temperature sensor 400 electric connection.
Through the temperature-controllable forging device, on one hand, the electric coil 300 is used for heating forged materials, energy materials such as natural gas and the like are used in the prior forging technical field, and resource waste is avoided; on the other hand, the temperature inside the forging chamber 200 is fed back to the controller 500 through the temperature sensor 400, and then the switching electric coil unit 300 is controlled to precisely control the temperature, thereby improving the quality of the forged product.
Next, the respective portions of the above-described temperature-controllable forging in the present exemplary embodiment will be described in more detail with reference to fig. 1.
In one embodiment, the electrical coil 300 has 3 sets, namely a first electrical coil 310, a second electrical coil 320 and a third electrical coil 330.
Specifically, 3 sets of the electric coils 300 are provided, namely a first electric coil 310, a second electric coil 320 and a third electric coil 330, and the controller 500 controls the temperature in the forging chamber 200 by controlling the first electric coil 310, the second electric coil 320 and the third electric coil 330 through feedback of a temperature sensor 400 in the forging chamber 200, for example, when low temperature is required in the forging chamber 200, the controller 500 controls to electrify only the first electric coil 310; when a moderate temperature is required in the forging chamber 200, the controller 500 controls the energization of the first electric coil 310 and the second electric coil 320; when a high temperature is required in the forging chamber 200, the controller 500 controls the energization of the first electrical coil 310, the second electrical coil 320 and the third electrical coil 330 to generate the high temperature. That is, 3 groups of coils can be regarded as three high, medium and low gears, the first gear and only one group of coils are electrified, the second gear and two groups of coils are electrified, and the third gear and three groups of coils are all electrified. Of course, 3 groups of coils are only one case, the specific number of the coils can be determined according to the actual situation, and then the coils are divided into a plurality of gears, so that the heat generated by each gear is different, and the purpose of controlling the temperature change is achieved.
In one embodiment, a rotatable vertical rod 600 is arranged on one side of the top of the forging station 100, and the rotatable vertical rod 600 can rotate freely. Specifically, a rotatable vertical rod 600 is arranged on one side of the top of the forging station 100, and the rotatable vertical rod 600 can rotate freely, so that the angle of the rotatable vertical rod 600 can be adjusted.
In one embodiment, the rotatable vertical rod 600 is provided with a transverse first telescopic rod 610, which is connected to one end of the first telescopic rod 610, and the length of the first telescopic rod 610 can be adjusted. Specifically, a first telescopic rod 610 is transversely disposed on the rotatable vertical rod 600, the rotatable vertical rod 600 is connected to a first end of the first telescopic rod 610, and the rotatable vertical rod 600 rotates to drive the first telescopic rod 610 to rotate, so that the angle of the first telescopic rod 610 changes.
In one embodiment, the other end of the first telescopic rod 610 is connected to a hydraulic motor 700, and the hydraulic motor 700 controls the first telescopic rod 610 to extend and retract in length. Specifically, the other end of the first telescopic rod 610 is fixedly connected with a hydraulic motor 700, the hydraulic motor 700 controls the first telescopic rod 610 to extend and retract in length, that is, along with the extension and retraction of the length of the rotatable vertical rod 600 and the first telescopic rod 610, the position of the hydraulic motor 700 above the forging table 100 can be changed, and the hydraulic motor 700 can be displaced to any position above the forging table 100.
In one embodiment, the bottom of the hydraulic motor 700 is connected to a second telescopic rod 710, the length of the second telescopic rod 710 can be adjusted, and the length of the second telescopic rod 710 can be controlled 720 by the hydraulic motor. Specifically, the bottom of the hydraulic motor 700 is connected to a second telescopic rod 710, the second telescopic rod 710 can be adjusted to any position above the forging table 100 by rotating the vertical rod 600 and the first telescopic rod 610, and the length of the second telescopic rod 710 can be adjusted.
In one embodiment, a gripper 720 is disposed at the bottom of the second telescopic rod 710, and the gripper 720 can take and place objects.
Specifically, the bottom of the second telescopic rod 710 is provided with a gripper 720 for taking and placing a material to be forged, the material can reach any position above the forging table 100 by adjusting the rotatable vertical rod 600 and the first telescopic rod 610, and can move up and down through the second telescopic rod 720 and the gripper. When forging is started, the gripper 720 catches the material, the material is displaced to the position right above the forging chamber 200 by adjusting the rotatable vertical rod 600 and the first telescopic rod 610, then the material is placed into the forging chamber 200 by adjusting the length of the second telescopic rod 710, and finally the gripper 720 releases the material for heating; after heating is completed, the material is taken out of the forging chamber 200 by the gripper 720 and the second retractable rod 710.
In one embodiment, the lever gripper 720, the hydraulic motor 700, and the rotatable shaft 600 are all electrically connected to the controller 500. Specifically, the lever gripper 720, the hydraulic motor 700, and the rotatable vertical rod 600 are all electrically connected to the controller 500, and the lever gripper 720, the hydraulic motor 700, and the rotatable vertical rod 600 are controlled by the controller 500.
Through the temperature-controllable forging device, on one hand, the electric coil 300 is used for heating forged materials, energy materials such as natural gas and the like are used in the prior forging technical field, and resource waste is avoided; on the other hand, the temperature inside the forging chamber 200 is fed back to the controller 500 through the temperature sensor 400, and then the switching electric coil unit 300 is controlled to precisely control the temperature, thereby improving the quality of the forged product.
It is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like in the foregoing description are used for indicating or indicating the orientation or positional relationship illustrated in the drawings, merely for the convenience of describing the disclosed embodiments and for simplifying the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and therefore should not be considered limiting of the disclosed embodiments.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present disclosure, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present disclosure, unless otherwise specifically stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present disclosure can be understood by those of ordinary skill in the art as appropriate.
In the embodiments of the present disclosure, unless otherwise expressly specified or limited, the first feature "on" or "under" the second feature may comprise the first and second features being in direct contact, or may comprise the first and second features being in contact, not directly, but via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims (8)

1. A controlled temperature forging apparatus, comprising:
the forging table is internally provided with a forging chamber;
a plurality of groups of electric coils are spirally wound on the outer surface wall of the forging chamber side by side;
the temperature sensor is arranged on the inner wall of the forging chamber;
the controller is fixed outside the forging platform and is respectively electrically connected with the electric coil and the temperature sensor.
2. The temperature-controlled forging apparatus as recited in claim 1, wherein there are 3 sets of the electric coils, namely a first electric coil, a second electric coil and a third electric coil.
3. The temperature-controllable forging apparatus as recited in claim 1, wherein a rotatable vertical rod is provided on one side of the top of the forging stage, and the rotatable vertical rod is capable of rotating freely.
4. The temperature-controllable forging apparatus as recited in claim 3, wherein said rotatable vertical rod is provided with a first transversely extendable rod connected to one end of said first extendable rod, said first extendable rod being adjustable in length.
5. The temperature-controllable forging device as recited in claim 4, wherein a hydraulic motor is connected to the other end of the first telescopic rod, and the hydraulic motor controls the first telescopic rod to extend and retract in length.
6. The temperature-controllable forging apparatus as recited in claim 5, wherein a second extendable rod is connected to a bottom of said hydraulic motor, and length adjustment of said second extendable rod is controlled by said hydraulic motor.
7. The temperature-controllable forging device as recited in claim 6, wherein a gripper is disposed at the bottom of the second telescopic rod, and the gripper can take and place objects.
8. The temperature-controlled forging apparatus as recited in claim 7, wherein the gripper, the hydraulic motor, and the rotatable shaft are electrically connected to the controller.
CN202123115123.4U 2021-12-10 2021-12-10 Temperature-controllable forging device Active CN217166346U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123115123.4U CN217166346U (en) 2021-12-10 2021-12-10 Temperature-controllable forging device

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Application Number Priority Date Filing Date Title
CN202123115123.4U CN217166346U (en) 2021-12-10 2021-12-10 Temperature-controllable forging device

Publications (1)

Publication Number Publication Date
CN217166346U true CN217166346U (en) 2022-08-12

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Country Link
CN (1) CN217166346U (en)

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