CN217164800U - Remote control system of material crushing vehicle - Google Patents
Remote control system of material crushing vehicle Download PDFInfo
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- CN217164800U CN217164800U CN202220294269.5U CN202220294269U CN217164800U CN 217164800 U CN217164800 U CN 217164800U CN 202220294269 U CN202220294269 U CN 202220294269U CN 217164800 U CN217164800 U CN 217164800U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a remote control system of comminuted car, including remote controller, receiver, the control system who smashes the car, the remote controller is arranged in the operational parameter and the control signal of input comminuted car and transmits the signal to the receiver through wireless communication mode, the receiver is connected with the control system who smashes the car, the receiver integration is arranged in the comminuted car with received signal forwarding to the control system who smashes the car, carries out the action by the control system who smashes the car with received operational parameter and control signal. The utility model has the advantages that: the remote controller realizes a close-range non-contact remote control function, improves user experience, and avoids various defects caused by the fact that a user controls the crushing vehicle; the control is simple and convenient, and the remote controller can be used for remotely controlling the execution of various crushing functions on the crushing vehicle within a communication range.
Description
Technical Field
The utility model relates to a smash car control field, in particular to remote control system of material crushing car.
Background
The material crushing car satisfies grabbing of major possession domestic waste, smash, categorised and collection demand, but prior art's material crushing car generally need operate at the driver's cabin, set up crushing car parameter etc., nevertheless crushing work has certain security and also can produce certain dust etc. simultaneously and do not disturb, this defect such as unsafe that has just caused control in the car, the user has proposed the requirement to wireless remote control crushing car, but material crushing car among the prior art all does not have relevant wireless remote control system, design material crushing car's remote control system based on this application.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a remote control system of comminuted car for smash the work of car through remote control handle wireless control.
In order to achieve the purpose, the invention adopts the technical scheme that: the remote control system of the material crushing vehicle comprises a remote controller, a receiver and a control system of the crushing vehicle, wherein the remote controller is used for inputting operation parameters and control signals of the material crushing vehicle and transmitting the signals to the receiver in a wireless communication mode, the receiver is connected with the control system of the crushing vehicle, the receiver is integrated in the material crushing vehicle and used for forwarding the received signals to the control system of the crushing vehicle, and the control system of the crushing vehicle executes actions on the received operation parameters and the received control signals.
The receiver comprises a receiver control unit and a receiver wireless transceiving module, the receiver control unit is in communication interaction with the remote controller through the receiver transceiving module, and the receiver control unit is connected with a control system of the material crushing vehicle.
The remote controller comprises a remote controller shell and a human-computer interaction module arranged on the shell, a remote controller control unit and a remote controller wireless communication unit are arranged in the remote controller shell, the human-computer interaction module is used for sending operation parameters and control information input by a user to the remote controller control unit, and the remote controller control unit sends the operation parameters and control signals to the receiver through the remote controller wireless communication unit.
The man-machine interaction module comprises a function switch, and the function switch is used for inputting control signals of functions on the crushing vehicle.
The man-machine interaction module further comprises an information indication module used for indicating alarm information of the vehicle.
The man-machine interaction module further comprises a display screen, and the display screen is used for displaying state information of the crushing vehicle.
The function switch comprises a knob switch, a toggle switch and/or a remote sensing switch; each function switch correspondingly outputs and controls the function of one crushing vehicle.
The utility model has the advantages that: the remote controller realizes a close-range non-contact remote control function, improves user experience, and avoids various defects caused by the fact that a user controls the crushing vehicle; the control is simple and convenient, and the remote controller can be used for remotely controlling the execution of various crushing functions on the crushing vehicle within a communication range; meanwhile, a display screen and an indicator light are integrated on the shell of the remote controller, the running state and the alarming state are displayed at the remote controller end, and the alarming and running information of the vehicle can be conveniently checked through wireless remote control; the control is carried out by adopting modes of switching, remote sensing and the like, and the functions are simple and convenient to realize.
Drawings
The contents of the various figures of the specification and the labels in the figures are briefly described as follows:
FIG. 1 is a schematic view of the structure of the present invention;
fig. 2 is a schematic diagram of the remote controller of the present invention.
The labels in the above figures are: 1. a display screen; 2. an operation indicator light; 3. a fault indicator light; 4. a start button; 5. an emergency stop button; 6. a spray dust settling switch; 7. a water level alarm indicator light; 8. a magnetic separation switch; 9. an engine speed knob; 10. a crush motor knob; 11. a top door switch; 12 top door switch indicator lights; 13 conveyor belt switch.
Detailed Description
The following description of preferred embodiments of the invention will be made in further detail with reference to the accompanying drawings.
This application is improved to the control of prior art's crushing car, designs the field control for handle remote control to the control that just can smash the car in need not smashing the car goes on can show the running state of vehicle through the remote controller simultaneously, thereby realized control and look over, remote control with can finely tune based on the parameter of looking over, guaranteed that the user can carry out adjustment control through the remote controller. The specific scheme is as follows:
as shown in fig. 1, a remote control system of a material crushing vehicle comprises a remote controller, a receiver and a control system of the crushing vehicle, wherein the control system of the crushing vehicle is a control module which is mounted on the crushing vehicle and is used for controlling the operation of the crushing vehicle, and generally comprises a vehicle controller and sub-controllers corresponding to various functions, and the vehicle controller is used for controlling the sub-controllers to execute corresponding work according to signals; such as a control unit of an on-board crusher on a crushing vehicle, and the control unit of the on-board crusher outputs a control signal from a vehicle controller to control the operation of the crusher.
The remote controller is used for inputting the operation parameters and the control signals of the material crushing vehicle and transmitting the signals to the receiver in a wireless communication mode, the receiver is connected with a control system of the crushing vehicle, the receiver is integrated in the material crushing vehicle and used for transmitting the received signals to the control system of the crushing vehicle, and the control system of the crushing vehicle executes the received operation parameters and the received control signals. A user inputs a control signal through the remote controller, converts the control signal into an electric signal through the remote controller, sends the electric signal to the receiver in a wireless transmission mode, sends the electric signal to the whole vehicle controller through the receiver, and forwards the signal to the corresponding sub-controller so as to complete control of the vehicle. If the starting of the pulverizer is controlled, starting signals are recorded on the remote controller, and the starting signals are received by the receiver in a wireless transmission mode and then are sent to the sub-controller by the vehicle control unit to be executed. The vehicle control unit and each sub-controller in this application confirm according to the actual function of smashing the car, and every function of smashing the car all can carry out remote control through the remote controller signal that sets up.
The receiver is integrated to be arranged on the crushing vehicle, the receiver comprises a receiver control unit and a receiver wireless transceiving module, the receiver control unit adopts a microprocessor to realize the functions of a single chip microcomputer and an embedded controller, the receiver wireless transceiving module has a wireless communication function and can be a 2G communication chip or a near field communication Bluetooth communication chip and the like, and the receiver wireless transceiving module is mainly used for realizing the near field wireless transmission of data. The receiver control unit is communicated and interacted with the remote controller through the receiver transceiving module and is connected with a control system of the material crushing vehicle. The 2G communication chip is adopted, so that the control requirements are met mainly according to low cost of control, communication delay and the like of the application.
As shown in fig. 2, the remote controller of the present application includes a remote controller housing and a human-computer interaction module disposed on the housing, a remote controller control unit and a remote controller wireless communication unit are disposed in the remote controller housing, the human-computer interaction module is configured to send operation parameters and control information input by a user to the remote controller control unit, and the remote controller control unit sends the operation parameters and control signals to a receiver through the remote controller wireless communication unit. The remote controller wireless communication units are communication modes matched with the wireless receiving and sending unit in the receiver, are all 2G communication chips or are all Bluetooth communication modules and the like, and are used for realizing communication between the two parties.
The man-machine interaction module comprises a function switch, an information indication module and a display screen, wherein the function switch is used for inputting control signals of functions on the crushing vehicle; the information indicating module is used for indicating alarm information of the vehicle, and comprises various indicating lamps, alarms and the like; the display screen is used for displaying the state information of the crushing vehicle.
The functional switches in the application comprise knob switches, toggle switches and/or remote sensing switches; each function switch correspondingly outputs and controls the function of one crushing vehicle, and the control system is mainly used for controlling various control functions on the crushing vehicle through the switches so as to control the working operation of the crushing vehicle through the control system of the crushing vehicle.
The main invention of the application is that the original control mode of on-site and in-vehicle operation control and parameter setting is adjusted to a remote control mode, and various control switches and knobs, some working information and alarm indication information are displayed on a remote controller, so that the crushing vehicle is controlled in a wireless remote control mode. An operator transmits a signal to a receiver through a remote controller, and the receiver converts the signal into a control signal to control relays of execution units such as a remote accelerator, a hydraulic system control valve, a spraying diaphragm pump, an oil pump, a cooling system, a crusher, a magnetic separator, a conveying belt and a crane, so that the execution units are controlled to be powered on and powered off, and the operation action of the execution units is controlled.
The functions of the crushing vehicle can include functions of an accelerator, a hydraulic system control valve, a spraying diaphragm pump, an oil pump, a cooling system, a crusher, a magnetic separator, a conveying belt, a crane and the like, the functions are converted to a remote controller for executing control, and as shown in fig. 2, the functions of the crushing vehicle are controlled by the remote controller in a wireless remote mode as follows:
1. top feed inlet hatch door mode of operation
The remote controller is provided with a top door switch for controlling the top door switch, the top door switch is a 3-gear self-reset switch, the controller gives a hydraulic valve group switch control signal after the switch is toggled, and the valve group controls a top door oil cylinder to realize functions. The remote controller sends the signal of the switch to a receiver end for execution; the top door is opened when the switch is shifted upwards, the switch is stopped when the switch is positioned at the middle position, and the top door is closed when the switch is shifted downwards; whether the top door is opened and closed in place or not is judged by the proximity switch, after the top door is opened in place, the remote controller is provided with a light prompt, and a control system on the crushing vehicle acquires a switch in-place signal and feeds the switch in-place signal back to the remote controller so as to control the indicator lamp by the remote controller for display.
2. Crusher mode of operation
One of the functions of the crushing vehicle comprises a crusher, a crusher motor switch is arranged on a remote controller, the crusher switch is a potentiometer knob switch, a controller gives 2 pump control signals after the switch is rotated, and 2 pumps respectively control 2 crusher motors to realize functions.
When the knob of the crusher is at 0 position, the proportional electromagnetic valves for forward rotation and reverse rotation of the pump are not powered, and the crusher motor is in a stop state.
The knob of the same-positive (namely a normal working mode) — the 'pulverizer' is clockwise shifted from a zero position, PWM control signals can be simultaneously given to the two pumps to rotate the electric proportional valve forwards, and the proportional working current of each valve is 225-; the corotation speed of the two pulverizer motors is adjusted by adjusting the angle of the adjusting knob, the current obtained by the two pumps is in a proportional relation, the effect is that the rotating speeds of the two motors are different (proportional), and the pulverizing effect is more excellent.
The same-reverse (used for overhauling or withdrawing the blocked material) 'crushing speed' knob is shifted anticlockwise from the zero position, PWM control signals can be simultaneously given to the two pumps to reverse the electric proportional valves, and the proportional working current of each valve is 225-; the reverse rotation speeds of the two pulverizer motors are adjusted by adjusting the angle of the knob, and the electric currents of the two pumps are in a proportional relation, so that the two motors have different rotating speeds (in proportion).
3. Working mode of conveyer belt
There is the conveyer belt of transmission material on smashing the car, with its control integration on the remote controller, through the conveyer belt on the remote controller on the control of switch, the "conveyer belt" switch is 2 fender auto-lock toggle switches, and the controller gives hydrovalve group on-off control signal behind the toggle switch, and the group valve control conveyer belt motor realizes the function, and the motor of conveyer belt only has a working mode of corotation, and the control conveyer belt is from inside to outside carries crushing material.
4. Working mode of magnetic separator
Smash the integrated magnet separator switch that has on the car, the "magnet separator" switch is 3 grades of auto-lock toggle switch, and the controller gives hydrovalve group switch control signal behind the toggle switch, and the valve group control magnet separator motor realizes the function.
The motor of the magnetic separator has two working modes of positive rotation and reverse rotation, the motor rotates positively when the switch is shifted upwards, the switch stops when the switch is at the middle position, and the motor rotates reversely when the switch is shifted downwards. The operation is embodied in that the metal waste collected by the magnetic separation function can be freely selected to be discharged from the left and the right directions.
5. Working mode of spray dust settling system
Smash the integrated spraying dust fall function that has on the car, realize remote control through spraying dust fall switch, "spraying dust fall" switch keeps off auto-lock toggle switch for 2, and the controller gives spraying diaphragm pump, low pressure water main water valve switch control signal behind the toggle switch, realizes top pan feeding mouth spraying dust fall function. A low water level sensor is arranged in the water tank, the water pump automatically stops working when the sensor gives an alarm, the remote controller is provided with water level alarm prompting light, and the spraying dust-settling system cannot be started through the remote controller before the low water level alarm is relieved. The water level signal is detected by the control system of the crushing vehicle and fed back to the remote controller, and the remote controller drives the corresponding water level alarm to send out an alarm indication signal.
6. Emergency stop button
The 'emergency stop' switch is a red mushroom head knob, and the pulverizer, the magnetic separator, the conveyer belt, the spraying dust-settling system and the crane on the vehicle stop working after the knob, namely the total unloading valve is electrified and unloaded.
7. Rotational speed of engine
The 'engine speed' switch is a potentiometer knob switch; the rotating speed of the throttle of the vehicle engine can be remotely adjusted, and the rotating speed linearly rises when the knob rotates clockwise.
8. Control rocker of crane
The control rocker of loop wheel machine on the crushing car is provided with at the remote controller mid portion, and the loop wheel machine is generally used for snatching the material that corresponds on crushing car, sets up the control of 4 total 12 directions of rocker on the remote controller, stirs the rocker after the controller give hydraulic valve group switch control signal, and the group valve control loop wheel machine hydro-cylinder realizes the function, realizes the 12 operation operations of loop wheel machine altogether: the rotating platform rotates clockwise/anticlockwise, the first arm ascends/descends, the second arm ascends/descends, the third arm extends/contracts, the gripper opens/closes, and the gripper rotates clockwise/anticlockwise.
9. Cooling system
The vehicle is provided with two sets of cooling systems of air cooling and water cooling, and belongs to different hydraulic systems, a cooling fan and a cooling water pump are respectively controlled by 1 temperature control switch, and the vehicle starts to work when the temperature is above 40 ℃. The working state is transmitted to the remote controller in a wireless mode, and the remote controller controls the display screen to display.
10. Alarm system
The vehicle is provided with the buzzer alarm, the upper power switch starts to work after being turned on, an operator is reminded to turn off the upper power switch after the work is finished, the misoperation of the upper equipment during driving is prevented, and meanwhile, the remote controller is provided with the operation indicator lamp and the fault indicator lamp for reminding during the operation, so that the failure operation can be prevented by preventing the fault indicator lamp from being forgotten to be turned off; wherein the operation and fault signals are uploaded to a remote controller by a control system of the crushing vehicle for display.
11. Control mode
The remote controller is also provided with a control mode switch, when the crushing car is used for double-gear speed regulation of the crane, the control mode switch is a 2-gear self-locking toggle switch, and an upward toggle switch (rabbit icon) is in a fast mode, so that the operation speed of the crane is high, and the mode is suitable for skilled workers; the toggle-down switch (snail icon) is in slow mode, at which time the crane operates at a slower speed, which is suitable for novice use.
12. Screen information
The upper screen of the remote controller can display the working states of functions such as a top door, a crusher, a conveyer belt, a magnetic separator, spraying dust fall, temperature, the working state of a cooling system and the like.
13. The remote controller is integrated with a scram switch and a start switch, and is used for sending corresponding signals to the receiver through the remote controller and further forwarding the signals to the crushing vehicle control system to execute the scram and start functions.
14. When the engine speed adjusting function is achieved, the crushing vehicle can be integrated on the remote controller, the engine speed knob is additionally arranged and controlled through the knob, and the control signal is wirelessly sent to the receiver and then forwarded to the control system of the crushing vehicle to be executed.
It is clear that the specific implementation of the invention is not restricted to the above-described modes, and that various insubstantial modifications of the inventive concept and solution are within the scope of protection of the invention.
Claims (7)
1. The utility model provides a remote control system of comminuted car which characterized in that: the remote controller is used for inputting operation parameters and control signals of the material crushing vehicle and transmitting the signals to the receiver in a wireless communication mode, the receiver is connected with the control system of the crushing vehicle, the receiver is integrated in the material crushing vehicle and used for forwarding the received signals to the control system of the crushing vehicle, and the control system of the crushing vehicle executes actions on the received operation parameters and the received control signals.
2. The remote control system for a material crushing truck as set forth in claim 1, wherein: the receiver comprises a receiver control unit and a receiver wireless transceiving module, the receiver control unit is in communication interaction with the remote controller through the receiver transceiving module, and the receiver control unit is connected with a control system of the material crushing vehicle.
3. A remote control system for a material crushing truck as claimed in claim 1 or 2, characterized in that: the remote controller comprises a remote controller shell and a human-computer interaction module arranged on the shell, a remote controller control unit and a remote controller wireless communication unit are arranged in the remote controller shell, the human-computer interaction module is used for sending operation parameters and control information input by a user to the remote controller control unit, and the remote controller control unit sends the operation parameters and control signals to the receiver through the remote controller wireless communication unit.
4. A remote control system for a material crushing truck as claimed in claim 3, characterized in that: the man-machine interaction module comprises a function switch, and the function switch is used for inputting control signals of functions on the crushing vehicle.
5. A remote control system for a material crushing truck as claimed in claim 3, characterized in that: the man-machine interaction module further comprises an information indication module used for indicating alarm information of the vehicle.
6. The remote control system for the vehicle for pulverizing materials of claim 3 wherein: the man-machine interaction module further comprises a display screen, and the display screen is used for displaying state information of the crushing vehicle.
7. The remote control system for a material crushing truck as set forth in claim 4, wherein: the function switch comprises a knob switch, a toggle switch and/or a remote sensing switch; each function switch correspondingly outputs and controls the function of one crushing vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220294269.5U CN217164800U (en) | 2022-02-14 | 2022-02-14 | Remote control system of material crushing vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220294269.5U CN217164800U (en) | 2022-02-14 | 2022-02-14 | Remote control system of material crushing vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217164800U true CN217164800U (en) | 2022-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220294269.5U Active CN217164800U (en) | 2022-02-14 | 2022-02-14 | Remote control system of material crushing vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217164800U (en) |
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2022
- 2022-02-14 CN CN202220294269.5U patent/CN217164800U/en active Active
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