CN211221387U

CN211221387U - Stirring tank driving remote control system and special vehicle

Info

Publication number: CN211221387U
Application number: CN201921658719.9U
Authority: CN
Inventors: 陈利锋; 赵明渊; 郭晨伟
Original assignee: Zhengzhou Senpeng Electronic Technology Co Ltd
Current assignee: Zhengzhou Senpeng Electronic Technology Co Ltd
Priority date: 2019-09-30
Filing date: 2019-09-30
Publication date: 2020-08-11
Anticipated expiration: 2029-09-30

Abstract

The utility model relates to a agitated vessel field, in particular to agitator tank drive remote control system and special vehicle, agitator tank drive remote control system contains: the stirring tank comprises a motor for driving the stirring tank to rotate, a control module connected with a motor controller, portable equipment and a control panel, wherein the portable equipment and the control panel are in data interaction with the control module through a communication module. The utility model has simple structure and novel and reasonable design, can realize the remote simultaneous control of the rotation of the tank body through the control panel and the portable equipment, and improves the convenience of the driving operation and the maintenance of the stirring tank; the two motors can be arranged at the front end of the tank body to replace the traditional hydraulic motor so as to drive the tank body to rotate by the double power sources; the remote control interactive data transmission can be realized by adopting communication modes such as T-BOX/Bluetooth/WIFI and the like, and the method has a strong application prospect.

Description

Stirring tank driving remote control system and special vehicle

Technical Field

The utility model relates to a agitated vessel field, in particular to agitator tank drive remote control system and special vehicle.

Background

A mixer truck, which is a special truck for transporting concrete for construction. The concrete mixing and transporting truck consists of an automobile chassis and a special device for concrete mixing and transporting; the chassis mainly adopts a second type general chassis provided by the whole vehicle manufacturer, and a special mechanism of the chassis mainly comprises a power takeoff, a front support and a rear support of a mixing drum, a speed reducer, a hydraulic system, the mixing drum, an operating mechanism, a cleaning system and the like. The theory of operation is, takes out automobile chassis's power through the power takeoff device to drive hydraulic system's variable pump is transformed into hydraulic pressure ability to be transmitted to the measuring motor, and the motor redrives the speed reducer, by speed reducer drive agitating unit, can keep the churn to rotate throughout in the transportation, can not solidify with the concrete of guaranteeing the delivery. Traditional cement mixer truck adopts hydraulic drive, and power is got from the power takeoff above the engine flywheel, and power takeoff drive hydraulic oil pump, hydraulic oil pump drive hydraulic motor rotation through the valve body, and hydraulic motor passes through the drive jar of body of speed reduction system and rotates, changes the cylinder direction of rotation through the direction that the valve body changed hydraulic oil, realizes cement mixing work. When any equipment of the hydraulic oil pump, the valve body, the oil pipe, the hydraulic motor and the operating system breaks down, no standby power source exists, the tank body cannot rotate, and heavy loss is caused to customers in the cement solidification tank; and the tank body rotating working mode of the existing cement mixer only has the mode of one path of power source and manual operation control of tank body rotation, so that remote control cannot be realized, and the worker is inconvenient to control after getting off the vehicle.

Disclosure of Invention

Therefore, the utility model provides a agitator tank drive remote control system and contain this control system's special vehicle realizes the convenience to agitator tank driven control, promotion operation and maintenance through control panel and portable equipment.

According to the utility model provides a design, a agitator tank drive remote control system contains: the stirring tank comprises a motor for driving the stirring tank to rotate, a control module connected with a motor controller, portable equipment and a control panel, wherein the portable equipment and the control panel are in data interaction with the control module through a communication module.

As the utility model discloses agitator tank drive remote control system, furtherly, communication module contains and is used for portable equipment and control module to carry out the on-vehicle T-Box communication of data interaction and is used for control panel and control module to carry out the CAN communication line of data interaction.

As the utility model discloses agitator tank drive remote control system, furtherly, control module adopts the singlechip to realize.

As the utility model discloses agitator tank drive remote control system, furtherly, control module still is connected with and is used for carrying out the trouble suggestion module that reports to the police to motor operation trouble.

As the stirring tank driving remote control system of the utility model, furthermore, a function button for controlling the stirring tank to act through a motor is arranged on the control panel; the functional keys at least comprise forward rotation keys, reverse rotation keys, rotating speed rising keys, rotating speed falling keys, feeding keys and discharging keys.

As the utility model discloses agitator tank drive remote control system, furtherly, communication module adopts the wireless transceiver module who is used for the long-range wireless transmission of data.

As the utility model discloses agitator tank drive remote control system, furtherly, portable equipment is remote controller or cell-phone or flat board.

As the utility model discloses agitator tank drive remote control system, furtherly, wireless transceiver module adopts bluetooth WIFI communication.

Further, the utility model also provides a special purpose vehicle is provided with foretell agitator tank drive remote control system on the automobile body, realizes the remote control of agitator tank.

As the utility model discloses special vehicle, further, drive agitator tank pivoted motor contains two on the vehicle, and one of them motor is used for normal operating, and another is used for the auxiliary operation when the motor of normal operating breaks down.

The utility model has the advantages that:

the utility model has simple structure and novel and reasonable design, can realize the remote simultaneous control of the rotation of the tank body through the control panel and the portable equipment, and improves the convenience of the driving operation and the maintenance of the stirring tank; the two motors can be arranged at the front end of the tank body to replace the traditional hydraulic motor so as to drive the tank body to rotate by the double power sources; the remote control interactive data transmission can be realized by adopting communication modes such as T-BOX/Bluetooth/WIFI and the like, and the method has a strong application prospect.

Description of the drawings:

FIG. 1 is a schematic diagram of a remote control system according to an embodiment;

FIG. 2 is a schematic diagram of a remote control system in an embodiment;

FIG. 3 is a schematic diagram of remote control of a special-purpose vehicle according to an embodiment;

FIG. 4 is a schematic view of a special-purpose vehicle according to an embodiment.

In the figure, reference numeral 1 represents an engine, reference numeral 2 represents an engine flywheel, reference numeral 3 represents a clutch, reference numeral 4 represents a transmission, reference numeral 5 represents a rear axle, reference numeral 6 represents a left rear wheel, reference numeral 7 represents a right rear wheel, reference numeral 8 represents a power takeoff, reference numeral 9 represents a battery, reference numeral 10 represents a motor, reference numeral 11 represents a motor controller group, reference numeral 12 represents a brake angle sensor, reference numeral 13 represents a control panel, reference numeral 14 represents a remote control system,

reference numerals

15 and 16 represent a dual electric machine group, reference numeral a represents a cab of a special vehicle, and reference numeral b represents a stirring tank.

The specific implementation mode is as follows:

the present invention will be described in further detail with reference to the accompanying drawings and technical solutions, and embodiments of the present invention will be described in detail by way of preferred examples, but the embodiments of the present invention are not limited thereto.

To the inconvenient, the inefficiency scheduling situation of current cement mixer drive control, the embodiment of the utility model provides a, it is shown with reference to fig. 1, provide a agitator tank drive remote control system, contain: the stirring tank comprises a motor for driving the stirring tank to rotate, a control module connected with a motor controller, portable equipment and a control panel, wherein the portable equipment and the control panel are in data interaction with the control module through a communication module. Can realize long-range simultaneous control jar body through control panel and portable equipment and rotate, promote the convenience of agitator tank drive operation and maintenance.

As the embodiment of the utility model provides an in agitator tank drive remote control system, further, communication module contains and is used for portable equipment and control module to carry out data interaction's on-vehicle T-Box communication and is used for control panel and control module to carry out data interaction's CAN communication line, CAN promote mutual in-process data transmission's stability.

As the embodiment of the utility model provides an in agitator tank drive remote control system, furtherly, control module adopts the singlechip to realize, through single chip microcomputer technology control driving motor to the realization realizes the rotatory control of agitator tank through remote command.

As the embodiment of the utility model provides an in agitator tank drive remote control system, furtherly, control module still is connected with and is used for carrying out the trouble suggestion module that reports to the police to motor operation trouble. This warning prompt module can adopt bee calling organ or software to realize in time reminding to the driving motor trouble, and the operating personnel of being convenient for can in time maintain the operation, wherein, can adopt in the software realization to realize through issuing SMS/mail warning etc. the software warning of short message or mail belongs to current more mature technique, does the utility model discloses technical scheme's extension does not influence the utility model discloses the innovation type.

As the stirring tank driving remote control system in the embodiment of the present invention, further, a function button for controlling the stirring tank to operate through a motor is provided on the control panel; the functional keys at least comprise forward rotation keys, reverse rotation keys, rotating speed rising keys, rotating speed falling keys, feeding keys and discharging keys. The function of the function key is realized through the control module, and the convenience and the rapidness of control system control are improved.

As the embodiment of the utility model provides an in agitator tank drive remote control system, further, communication module adopts the wireless transceiver module who is used for the long-range wireless transmission of data. Preferably, the wireless transceiver module adopts bluetooth/WIFI communication/mobile network, etc. to realize wireless transmission of data.

As the embodiment of the utility model provides an in agitator tank drive remote control system, furtherly, portable equipment is portable handheld devices such as remote controller or cell-phone or flat board, conveniently carries, and the long-range control to agitator tank pivoted of being convenient for.

Further, the embodiment of the utility model provides a still provide a special purpose vehicle, be provided with foretell agitator tank drive remote control system on the automobile body, realize the remote control of agitator tank.

As the utility model discloses special vehicle in the embodiment, further, see that fig. 2~4 are shown, drive agitator tank pivoted motor contains two on the vehicle, and one of them motor is used for normal drive, and another is used for the auxiliary drive when normal operating motor breaks down. The two motors can be coaxially arranged and are connected with a transmission shaft of the stirring tank; or the stirring tank transmission shaft can be used as a support and does not play a driving role any more, so that the normal and auxiliary driving functions are realized, and the situations that a fault motor is unavailable and the like can be effectively avoided.

The motor recovers braking energy and stores the braking energy in a battery to provide power for the whole system. The motor controller group is used for controlling the running modes of the double electric machine set, such as the rotating speed, the forward rotation and the reverse rotation of the motor. In fig. 2 and 3, the main function of the double electric generator set is to provide power for the tank body and ensure that the tank body operates in a normal rotating speed range. The remote control device has the main functions of remote communication, and transmits a remote operation instruction to the motor controller group to control the forward rotation and the reverse rotation of the tank body, the rising and the falling of the rotating speed, the feeding, the discharging and the like. The main function of the control panel is to transmit the operation instruction of the driver to the motor controller group, and control the positive rotation and the reverse rotation of the tank body, the rising and the falling of the rotating speed, the feeding and the discharging and the like. Two motors are arranged at the front end of the tank body to replace the traditional hydraulic motor, so that the tank body is driven to rotate by double power sources; an operation panel is installed in a cab, remote control of the system is achieved through the T-BOX/Bluetooth/WIFI and other modes, and a dual-operation system with the operation panel and a remote controller (a mobile phone or a remote controller) capable of controlling rotation of the tank body is achieved. The functions of double power sources and double operating systems are convenient to realize, and when one power source or operating system fails, the other power source or operating system can maintain the normal operation of the tank body. When the system has a fault, the system can immediately report the fault to an operation panel or a mobile phone to prompt a user to maintain, so that the intelligent and visual diagnosis is realized, and the occurrence of the 'tank closure' fault is effectively avoided; through remote control, the user can observe while operating beside the tank body, and the convenience of control is improved.

The remote control process of the special vehicle may be described as follows: the motor is connected with the motor through the power takeoff, the motor recovers braking energy when the motor brakes and stores the recovered energy in the battery, and in the process, the motor controller group judges the magnitude of braking force according to signals of the braking angle sensor and controls the magnitude of braking torque output by the motor. The operation panel and the remote control device (14) can send instructions to the motor controller group to control the rotating speed of the double-electric unit, so that the purpose that the double-operation system can control the rotating speed of the tank body is achieved, and the operation convenience of a user is improved.

It is to be understood that the foregoing description of specific exemplary embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.

The term "and/or" herein means that three relationships may exist. For example, a and/or B may represent: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter associated objects are in an "or" relationship.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of this application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various modifications and changes may be made to the above specific embodiments without departing from the scope of the present invention, and various combinations of the technical features and structures of the present invention may be implemented without departing from the scope of the present invention, which is defined by the appended claims.

Claims

1. A remote control system for agitator tank drive, comprising: the stirring tank comprises a motor for driving the stirring tank to rotate, a control module connected with a motor controller, portable equipment and a control panel, wherein the portable equipment and the control panel are in data interaction with the control module through a communication module.

2. The system of claim 1, wherein the communication module comprises an on-board T-Box communication for data communication between the portable device and the control module and a CAN communication line for data communication between the control panel and the control module.

3. The remote agitator tank drive control system of claim 1, wherein the control module is implemented using a single-chip microcomputer.

4. The remote control system for driving the stirring tank as recited in claim 1, wherein the control module is further connected with a fault prompting module for alarming the operation fault of the motor.

5. The remote control system for driving the stirring tank as claimed in claim 1, wherein the control panel is provided with a function key for controlling the stirring tank to act through a motor; the functional keys at least comprise forward rotation keys, reverse rotation keys, rotating speed rising keys, rotating speed falling keys, feeding keys and discharging keys.

6. The remote control system for driving a blending tank according to claim 1, wherein the communication module is a wireless transceiver module for remote wireless transmission of data.

7. The system of claim 6, wherein the wireless transceiver module employs Bluetooth/WIFI communication.

8. The system of claim 1, wherein the portable device is a remote control or a cell phone or tablet.

9. A special vehicle is characterized in that a stirring tank driving remote control system according to any one of claims 1-8 is arranged on a vehicle body, and the stirring tank is remotely controlled.

10. The special vehicle according to claim 9, wherein the two motors are used for driving the mixing tank to rotate, one of the motors is used for normal driving, and the other motor is used for auxiliary driving when the normal running motor fails.