CN217142581U - Hardware processing deburring device - Google Patents
Hardware processing deburring device Download PDFInfo
- Publication number
- CN217142581U CN217142581U CN202220679641.4U CN202220679641U CN217142581U CN 217142581 U CN217142581 U CN 217142581U CN 202220679641 U CN202220679641 U CN 202220679641U CN 217142581 U CN217142581 U CN 217142581U
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- China
- Prior art keywords
- trimming
- scraper
- cylinder
- hardware processing
- piston rod
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009966 trimming Methods 0.000 claims abstract description 40
- 239000002893 slag Substances 0.000 claims abstract description 10
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000003818 cinder Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 4
- 238000007688 edging Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Milling, Broaching, Filing, Reaming, And Others (AREA)
Abstract
The utility model relates to a hardware processing and trimming device, which comprises a bottom plate and a clamping seat arranged on the bottom plate, wherein one side of the clamping seat is provided with a trimming mechanism matched with the clamping seat; the trimming mechanism comprises a fixing frame arranged on the bottom plate, a linear module arranged on the fixing frame along the Y-axis direction, a lifting cylinder arranged on the linear module sliding table along the Z-axis direction, a jacking cylinder arranged on a lifting cylinder piston rod along the X-axis direction, and a scraper arranged on the jacking cylinder piston rod, wherein the scraper always faces the clamping seat, and a slag cleaning air nozzle is arranged above the scraper. The hardware processing and trimming device can automatically perform trimming operation, greatly reduces the labor intensity of workers, ensures that people do not directly contact with a scraper during trimming, and reduces potential safety hazards in the operation process; aiming at the same batch of workpieces, the device ensures that the appearance consistency of each workpiece is good, and improves the product quality; and the waste on the scraper is cleaned in time in an air injection mode, so that the influence on continuous trimming is reduced.
Description
Technical Field
The utility model relates to a hardware processing field, in particular to hardware processing deburring device.
Background
In the manufacturing process of the hardware fitting, a large amount of burrs or residual edges inevitably exist at the edges, and in order to obtain a flat and attractive appearance, the hardware fitting is usually subjected to trimming treatment. At present, trimming is mostly carried out in a manual mode, and a handheld trimming tool moves along the edge of a hardware fitting to remove residual edges and burrs.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: in order to overcome the defects of high labor intensity, low efficiency and difficult quality control of manual trimming in the prior art, the hardware processing and trimming device is provided.
In order to achieve the above technical effect, the utility model discloses a technical scheme is: a hardware processing and trimming device comprises a base plate and a clamping seat arranged on the base plate, wherein a trimming mechanism matched with the clamping seat is arranged on one side of the clamping seat;
trimming mechanism sets up the sharp module on the mount, along Y axle direction, sets up lift cylinder on sharp module slip table, sets up the jacking cylinder on lift cylinder piston rod and sets up the scraper on jacking cylinder piston rod along X axle direction including setting up the mount on the bottom plate, along Y axle direction, the scraper is towards the holder all the time, and its top is provided with the scarfing cinder tuyere.
Furthermore, a plurality of distance adjusting holes are formed in the bottom plate along the X-axis direction, the bottom of the fixing frame is fixedly connected with the distance adjusting holes through bolts, a human-computer interface is arranged at the top of the fixing frame, and the trimming mechanism is electrically connected with the human-computer interface.
Further, the lift cylinder body is connected fixedly with sharp module slip table through the L shaped plate, it is fixed with lift gas pole piston rod through layer board to push up the cylinder body.
Furthermore, a guide unit is arranged between the L-shaped plate and the supporting plate.
Further, a pressure sensor is arranged between the scraper and the piston rod of the jacking cylinder.
Furthermore, a slag collecting groove is arranged between the clamping seat and the fixing frame and is positioned below the scraper.
Furthermore, the holder includes the rotation driving platform that sets up on the bottom plate, sets up the centre gripping cylinder on the rotation driving platform, and the clamping jaw of branch putting at centre gripping cylinder both ends.
Furthermore, a toothed anti-slip pad is arranged on the clamping surface of the clamping jaw.
Further, the non-slip mat is made of a rubber material.
Furthermore, the clamping jaw is connected with the clamping cylinder piston rod through a coupling.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the device can automatically carry out trimming operation, greatly reduces the labor intensity of workers, ensures that people do not directly contact with the scraper during trimming, and reduces the potential safety hazard in the operation process;
2. aiming at the same batch of workpieces, the device ensures that the appearance consistency of each workpiece is good, and improves the product quality;
3. and the waste on the scraper is cleaned in time in an air injection mode, so that the influence on continuous trimming is reduced.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is obvious that the described embodiments are some embodiments, not all embodiments of the present invention.
Drawings
FIG. 1 is a schematic structural view of a hardware processing and trimming device of the present invention;
FIG. 2 is a schematic structural view of the trimming mechanism of the present invention;
fig. 3 is a schematic structural view of the clip holder of the present invention.
The reference numbers and corresponding designations in the drawings are: 1. the automatic slag removing device comprises a base plate, 11 parts of distance adjusting holes, 2 parts of a clamping seat, 21 parts of a rotary driving table, 22 parts of a clamping cylinder, 23 parts of a clamping jaw, 24 parts of an anti-slip pad, 25 parts of a coupler, 3 parts of a trimming mechanism, 31 parts of a fixing frame, 32 parts of a linear module, 33 parts of a lifting cylinder, 34 parts of a jacking cylinder, 35 parts of a scraper, 36 parts of a slag removing air nozzle, 37 parts of an L-shaped plate, 38 parts of a supporting plate, 39 parts of a pressure sensor, 4 parts of bolts, 5 parts of a human-computer interface and 6 parts of a slag collecting groove.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
Referring to fig. 1, the utility model provides a hardware processing and trimming device, which comprises a bottom plate 1 and a holder 2 arranged on the bottom plate 1, wherein one side of the holder 2 is provided with a trimming mechanism 3 matched with the holder;
referring to fig. 2, the trimming mechanism 3 includes a fixing frame 31 disposed on the bottom plate 1, a linear module 32 disposed on the fixing frame 31 along the Y-axis direction, a lifting cylinder 33 disposed on a sliding table of the linear module 32 along the Z-axis direction, a pushing cylinder 34 disposed on a piston rod of the lifting cylinder 33 along the X-axis direction, and a scraper 35 disposed on a piston rod of the pushing cylinder 34, wherein the scraper 35 always faces the holder 2, and a slag-removing air nozzle 36 is disposed above the scraper 35.
In the trimming apparatus of the present embodiment, the holder 2 is used to fix the workpiece, and the surface to be processed of the workpiece faces the scraper 35, and the scraper 35 of the trimming apparatus is freely movable in the directions of three axes XYZ, in cooperation with the linear module 32, the lifting cylinder 33, and the pushing cylinder 34. After the scraper 35 is tightly attached to the edge of the workpiece, the scraper advances along a required direction to remove burrs or residual edges on the edge, and meanwhile, the slag removal air nozzle 36 needs to be externally connected with an air source and can blow high-pressure air towards the scraper 35 to remove waste residues between the scraper 35 and the workpiece so as to prevent continuous trimming from being influenced.
Because a mechanical mode is adopted to replace manual operation, the labor intensity of the manual operation is greatly reduced, a person does not directly contact with the scraper 35 during trimming, and the potential safety hazard in the operation process is reduced; in addition, for the same batch of workpieces, the automatic operation ensures that the appearance consistency of the workpieces is good, and the product quality is improved.
Referring to fig. 1, a bottom plate 1 is provided with a plurality of distance adjusting holes 11 along an X-axis direction, the bottom of a fixing frame 31 is fixedly connected with the distance adjusting holes 11 through bolts 4, a human-computer interface 5 is arranged at the top of the fixing frame 31, and an edge trimming mechanism 3 is electrically connected with the human-computer interface 5.
The fixed frame 31 can perform distance compensation through the distance adjusting holes 11 on the bottom plate 1 so as to meet the requirements of different workpieces on the distance. In order to facilitate the fixing of the fixing frame 31, the fixing frame 31 is preferably of an L-shaped structure in the embodiment, the bottom of the fixing frame 31 is fixed with the distance adjusting hole 11 at a proper position through the bolt 4, a stiffened plate can be welded at the inner corner of the fixing frame 31 in order to enhance the structural strength of the fixing frame 31, and the top of the fixing frame 31 is provided with the human-computer interface 5, so that a user can conveniently control the trimming device.
The cylinder body of the lifting cylinder 33 is fixedly connected with the sliding table of the linear module 32 through an L-shaped plate 37, and the cylinder body of the jacking cylinder 34 is fixedly connected with the piston rod of the lifting air rod through a supporting plate 38; further, a guide unit is provided between the L-shaped plate 37 and the blade 38.
Adopt L shaped plate 37 can realize being connected of straight line module 32 and lift cylinder 33, adopt layer board 38 can realize being connected of lift cylinder 33 and jacking cylinder 34, wherein the guide unit includes the linear bearing of vertical installation on layer board 38 and the guide arm of one end through linear bearing back with L shaped plate 37 rigid coupling, can improve the stability of layer board 38 lift.
In order to ensure the accurate contact between the scraper 35 and the edge of the workpiece, a pressure sensor 39 is arranged between the scraper 35 and the piston rod of the jacking cylinder 34, and the pressure sensor 39 can detect whether the scraper 35 is in contact with the edge of the workpiece in real time in the operation process, so as to drive and adjust the position of the scraper 35 and ensure the continuous and complete trimming.
Be provided with collection slag groove 6 between holder 2 and mount 31, collection slag groove 6 is located the below of scraper 35 for collect the residue that drops on the work piece, reduce environmental pollution, convenient management.
Referring to fig. 3, the clamping base 2 includes a rotation driving table 21 disposed on the bottom plate 1, a clamping cylinder 22 disposed on the rotation driving table 21, and clamping jaws 23 disposed at two ends of the clamping cylinder 22.
Clamping jaw 23 that centre gripping cylinder 22 both ends are connected in this holder 2 structure is close to each other or is kept away from through controlling two clamping jaws 23 and can fix the work piece of equidimension not, but rotary driving platform 21 circumference adjustment work piece direction reduces artifical clamping switching-over number of times, and then improves production efficiency.
Wherein, a toothed anti-skid pad 24 is arranged on the clamping surface of the clamping jaw 23; the non-slip mat 24 is preferably made of a rubber material.
The toothed non-slip mat 24 can increase the friction between the workpiece and the clamping jaw 23, so that the fixing effect is improved, the problem that the product is bad due to the fact that the sliding in the operation process is loosened is further prevented, and the non-slip mat 24 made of rubber materials can effectively avoid damage to the workpiece standards in the clamping process.
The clamping jaw 23 is connected with the piston rod of the clamping cylinder 22 through a coupling 25.
The connecting shaft part is prefabricated at the joint of the clamping jaw 23, and the clamping jaw 23 can be detachably connected with the piston rod of the clamping cylinder 22 by virtue of the coupler 25, so that the clamping jaw 23 can be conveniently detached for maintenance or can be conveniently replaced by a matched clamping jaw according to different workpieces.
The present invention is not limited to the above specific embodiments, and for those skilled in the art, the above conception can be used without any creative work, and all the changes made fall within the protection scope of the present invention.
Claims (10)
1. A hardware processing and trimming device comprises a base plate (1) and a clamping seat (2) arranged on the base plate (1), and is characterized in that a trimming mechanism (3) matched with the clamping seat (2) is arranged on one side of the clamping seat;
trimming mechanism (3) including setting up mount (31) on bottom plate (1), set up sharp module (32) on mount (31) along Y axle direction, set up lift cylinder (33) on sharp module (32) slip table along Z axle direction, set up jacking cylinder (34) on lift cylinder (33) piston rod along X axle direction and set up scraper (35) on jacking cylinder (34) piston rod, scraper (35) are towards holder (2) all the time, and its top is provided with scarfing cinder tuyere (36).
2. The hardware processing and trimming device according to claim 1, wherein the bottom plate (1) is provided with a plurality of distance adjusting holes (11) along the X-axis direction, the bottom of the fixing frame (31) is fixedly connected with the distance adjusting holes (11) through bolts (4), the top of the fixing frame (31) is provided with a human-computer interface (5), and the trimming mechanism (3) is electrically connected with the human-computer interface (5).
3. The hardware processing and trimming device according to claim 1, wherein the cylinder body of the lifting cylinder (33) is fixedly connected with the sliding table of the linear module (32) through an L-shaped plate (37), and the cylinder body of the jacking cylinder (34) is fixedly connected with the piston rod of the lifting air rod through a supporting plate (38).
4. A hardware machining deburring device as claimed in claim 3 wherein a guide unit is provided between said L-shaped plate (37) and said carrier plate (38).
5. A hardware machining deburring apparatus as claimed in claim 1 wherein a pressure sensor (39) is provided between said scraper blade (35) and the piston rod of the jacking cylinder (34).
6. A hardware processing and trimming device according to claim 1, characterized in that a slag collecting groove (6) is arranged between the holder (2) and the fixed frame (31), and the slag collecting groove (6) is positioned below the scraper (35).
7. The hardware processing and trimming device according to claim 1, characterized in that the holder (2) comprises a rotary driving table (21) arranged on the base plate (1), a clamping cylinder (22) arranged on the rotary driving table (21), and clamping jaws (23) respectively arranged at two ends of the clamping cylinder (22).
8. A hardware machining deburring apparatus as claimed in claim 7 wherein said jaw (23) gripping surface is provided with a toothed non-slip pad (24).
9. A hardware machining edging arrangement according to claim 8, characterized in that the non-slip mat (24) is made of a rubber material.
10. A hardware processing and edging device according to claim 7, characterized in that the clamping jaw (23) is connected with the piston rod of the clamping cylinder (22) through a coupling (25).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220679641.4U CN217142581U (en) | 2022-03-25 | 2022-03-25 | Hardware processing deburring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220679641.4U CN217142581U (en) | 2022-03-25 | 2022-03-25 | Hardware processing deburring device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN217142581U true CN217142581U (en) | 2022-08-09 |
Family
ID=82697003
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202220679641.4U Active CN217142581U (en) | 2022-03-25 | 2022-03-25 | Hardware processing deburring device |
Country Status (1)
Country | Link |
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CN (1) | CN217142581U (en) |
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2022
- 2022-03-25 CN CN202220679641.4U patent/CN217142581U/en active Active
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20231108 Address after: 636074 Yuanwo Community, Wenzhi Street Office, Enyang District, Bazhong City, Sichuan Province 14 # 15 # 16 # Bazhong Enyang Lingang Industrial Park Patentee after: Sichuan Hantian Industrial Co.,Ltd. Address before: 215000 factory building 2, No. 7 Juhua Road, Xianglu village, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: Suzhou zhuangze Machinery Technology Co.,Ltd. |
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TR01 | Transfer of patent right |