CN217127294U - Carbide slag suspension calcining system - Google Patents

Carbide slag suspension calcining system Download PDF

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CN217127294U
CN217127294U CN202221213185.0U CN202221213185U CN217127294U CN 217127294 U CN217127294 U CN 217127294U CN 202221213185 U CN202221213185 U CN 202221213185U CN 217127294 U CN217127294 U CN 217127294U
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stage
cyclone
inlet
carbide slag
stage preheating
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张涵
冷鹏祖
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Nanjing Leju International Engineering Co ltd
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Nanjing Leju International Engineering Co ltd
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Abstract

The utility model relates to a carbide slag suspension calcining system, which comprises a drying preheater, a suspension preheater, a high-temperature calcining furnace and a suspension cooler, wherein the suspension preheater and the suspension cooler are respectively provided with three stages; the drying and breaking outlet is connected with the feeding of a suspension preheater, the carbide slag is subjected to two-stage preheating treatment firstly and then enters a high-temperature calcining furnace for calcining in a grading manner, and the calcined lime enters a third-stage preheating cyclone cylinder for gas-solid separation and then is collected and enters a suspension cooler for cooling; cooling air is heated step by step through a three-stage cooling cylinder and then enters a calcining furnace in a grading manner, then flue gas enters a third-stage preheating cyclone cylinder and a second-stage preheating cyclone cylinder in sequence and then enters a drying furnace to provide a drying heat source for the flue gas, and finally the flue gas enters a chimney through an air outlet of the first-stage preheating cyclone cylinder and is discharged; the carbide slag suspension calcining system can realize the grading calcination of the carbide slag and the fuel, and has high utilization efficiency of heat energy and the carbide slag.

Description

Carbide slag suspension calcining system
Technical Field
The utility model relates to a carbide slag suspension calcining system belongs to carbide slag and dries and calcines technical field.
Background
The carbide slag is an industrial waste in acetylene production by a calcium carbide method, mainly comes from the polyvinyl chloride industry, according to statistics of relevant departments, about 1000 million tons of carbide slag are discharged every year in the PVC industry of China, only about 40 percent of the carbide slag is comprehensively treated, and the rest of the carbide slag is mainly piled or buried, so that the environmental bearing pressure is high; after the carbide slag is dehydrated, the water content of the carbide slag is still higher than 30 percent. The carbide slag mainly comprises Ca (OH) 2 It can be used as a substitute of slaked lime, but because of high moisture content, the drying cost is high, and the economic benefit of producing slaked lime is lower. The other common treatment method is to produce cement clinker as a calcareous raw material, on one hand, a cement kiln system needs to be reconfigured to meet the requirement of high moisture of the carbide slag, and simultaneously, the problem that the production stability of the cement kiln system is influenced by high chlorine content in the carbide slag needs to be solved; on the other hand, the transport distance span of the carbide slag is large, and the application of the carbide slag as a limestone raw material is further restricted.
Disclosure of Invention
The utility model discloses a solve the problem that exists among the prior art, provide a system of preparation active lime or burnt lime that carbide slag utilization efficiency is high.
In order to achieve the above object, the utility model provides a technical scheme does: the utility model provides a carbide slag suspension calcining system which characterized in that: the device comprises a drying crusher, a suspension preheater, a high-temperature calciner and a suspension cooler, wherein the suspension preheater comprises a first-stage preheating cyclone cylinder, a second-stage preheating cyclone cylinder and a third-stage preheating cyclone cylinder;
the drying breaking outlet is connected with an inlet of a first-stage preheating cyclone, a blanking pipe of the first-stage preheating cyclone is connected with an inlet of a second-stage preheating cyclone, a blanking pipe of the second-stage preheating cyclone is connected with an inlet of a high-temperature calcining furnace, an outlet at the top of the high-temperature calcining furnace is connected with an inlet of a third-stage preheating cyclone, a blanking valve of the third-stage preheating cyclone is arranged on the blanking pipe of the third-stage preheating cyclone and is respectively connected with the middle part of the high-temperature calcining furnace and the inlet of a first-stage cooling cyclone through a second blanking valve, the blanking pipe of the first-stage cooling cyclone is connected with the inlet of a second-stage cooling cyclone, and the blanking pipe of the second-stage cooling cyclone is connected with the inlet of a third-stage cooling cyclone;
cooling air is introduced into an inlet of the third-stage cooling cyclone, an air outlet is connected with an inlet of the second-stage cooling cyclone, an air outlet of the second-stage cooling cyclone is connected with an inlet of the first-stage cooling cyclone, an air outlet of the first-stage cooling cyclone is connected with the bottom of the high-temperature calcining furnace, an air outlet of the third-stage preheating cyclone is connected with an inlet of the second-stage preheating cyclone, and an air outlet of the second-stage preheating cyclone is connected with a drying inlet;
and the primary cooling cyclone cylinder and the secondary cooling cyclone cylinder are both provided with air dividing openings, and the two air dividing openings are connected with the middle part of the high-temperature calcining furnace through air pipes.
The technical scheme is further designed as follows: and the air pipes connected with the two air dividing openings are provided with valves.
And the second-stage preheating cyclone discharging pipe is provided with a first distributing valve and is respectively connected with the upper part and the lower part of the high-temperature calcining furnace through the first distributing valve.
The lower part of the high-temperature calcining furnace is provided with a lower burner, and the middle part of the high-temperature calcining furnace is provided with an overfire burner.
The drying inlet is also connected with a carbide slag storage, transportation and metering system; a hot blast stove is arranged on a pipeline between the drying inlet and the air outlet of the second-stage preheating cyclone cylinder.
And the third-stage cooling cyclone blanking pipe is connected with a lime conveying and storing system.
And the air outlet of the primary preheating cyclone cylinder is connected with an environment-friendly dust removal system.
The beneficial effects of the utility model reside in that:
the utility model provides a system for preparing active lime or overburning lime through calcining carbide slag not only can practice thrift the used natural limestone resource of lime production, realizes the comprehensive utilization of carbide slag resource, promotes the recycling economy development, reduces the cement cost, and the pollution that reducible carbon dioxide discharged and the waste stockpile caused again has good economic benefits, social and environmental benefits, accords with the requirement of developing recycling economy.
The utility model discloses carbide slag suspension calcines the system and can realize the hierarchical calcination of carbide slag and fuel through adjusting the position and the proportion that get into carbide slag and combustion-supporting wind in the high temperature calciner, and heat energy and carbide slag's utilization efficiency is high, has effects such as low consumption, low emission, high efficiency.
Drawings
Fig. 1 is a schematic diagram of a system structure according to an embodiment of the present invention.
In the figure: 1 is a drying furnace, 2 is a first-stage preheating cyclone cylinder, 3 is a second-stage preheating cyclone cylinder, 4 is a first distributing valve, 5 is a high-temperature calcining furnace, 6 is a third-stage preheating cyclone cylinder, 7 is a second distributing valve, 8 is a first-stage cooling cyclone cylinder, 9 is a second-stage cooling cyclone cylinder, 10 is a third-stage cooling cyclone cylinder, 11 is a lower burner, 12 is an overfire burner, and 13 is a hot blast furnace.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Examples
As shown in fig. 1, in the carbide slag suspension calcining system of the embodiment, activated lime or burnt lime is prepared by using carbide slag; the system comprises a drying crusher 1, a suspension preheater, a high-temperature calcining furnace 5 and a suspension cooler, wherein the suspension preheater comprises a first-stage preheating cyclone cylinder 2, a second-stage preheating cyclone cylinder 3 and a third-stage preheating cyclone cylinder 4, and the suspension cooler comprises a first-stage cooling cyclone cylinder 8, a second-stage cooling cyclone cylinder 9 and a third-stage cooling cyclone cylinder 10.
An outlet of the drying crusher 1 is connected with an inlet of a first-stage preheating cyclone cylinder 2, a blanking pipe of the first-stage preheating cyclone cylinder 2 is connected with an inlet of a second-stage preheating cyclone cylinder 3, a blanking pipe of the second-stage preheating cyclone cylinder 3 is provided with a first distributing valve 4 and is respectively connected with inlets at the upper part and the lower part of a high-temperature calcining furnace 5 through the first distributing valve 4, an outlet at the top of the high-temperature calcining furnace 5 is connected with an inlet of a third-stage preheating cyclone cylinder 6, a blanking pipe of the third-stage preheating cyclone cylinder 6 is provided with a second distributing valve 7 and is respectively connected with the middle part of the high-temperature calcining furnace 5 and an inlet of a first-stage cooling cyclone cylinder 8 through the second distributing valve 7, a blanking pipe of the first-stage cooling cyclone cylinder 8 is connected with an inlet of a second-stage cooling cyclone cylinder 9, and a blanking pipe of the second-stage cooling cyclone cylinder 9 is connected with an inlet of a third-stage cooling cyclone cylinder 10; the carbide slag is dried and scattered through the drying crusher 1 and then enters the first-stage preheating cyclone cylinder and the second-stage preheating cyclone cylinder for two-stage preheating treatment, the materials collected by the second-stage preheating cyclone cylinder 3 enter the upper part and the lower part of the high-temperature calcining furnace 5 through the first distributing valve 4 for graded calcination, and the distribution ratio of the materials entering the upper part and the lower part of the high-temperature calcining furnace 5 can be adjusted through the first distributing valve 4. The lower part of the serial number high-temperature calcining furnace is provided with a lower combustor 11, fuel is combusted under the action of lower combustion-supporting air to provide a heat source for calcining and decomposing the carbide slag in the high-temperature calcining furnace 5, the carbide slag material is calcined to generate lime, the calcining temperature of the material in the high-temperature calcining furnace 5 is about 850-1280 ℃, and the material stays for 6-10 s. The materials collected by the third stage preheating cyclone 6 are sequentially cooled and collected by the first, second and third stage cooling cyclones, the temperature of lime can be lower than 120 ℃ after multistage cooling, and finally the lime is sent to a lime finished product conveying and storing system.
Cooling air is introduced into an inlet of a third-stage cooling cyclone cylinder 10, an air outlet is connected with an inlet of a second-stage cooling cyclone cylinder 9, an air outlet of the second-stage cooling cyclone cylinder 9 is connected with an inlet of a first-stage cooling cyclone cylinder 8, an air outlet of the first-stage cooling cyclone cylinder 8 is connected with a cone at the bottom of a high-temperature calcining furnace 5 to provide lower combustion-supporting air for the high-temperature calcining furnace, the combustion-supporting air enters a third-stage preheating cyclone cylinder 6 through an outlet at the top of the high-temperature calcining furnace 5, an air outlet of the third-stage preheating cyclone cylinder 6 is connected with an inlet of a second-stage preheating cyclone cylinder 3, and an air outlet of the second-stage preheating cyclone cylinder 3 is connected with an inlet of a drying furnace 1;
the cooling air introduced into the third stage cooling cyclone 10 is air, in the lime cooling process, the cooling air is heated by the second and first stage cooling cyclones step by step and enters the high temperature calcining furnace 5 as combustion-supporting hot air, the flue gas and the materials of the high temperature calcining furnace 5 enter the third stage preheating cyclone 6 through the air pipe at the top outlet, after gas-solid separation, the materials are collected from the discharge port of the third stage preheating cyclone 6 and enter the cooling cyclone for multi-stage cooling, the flue gas enters the second stage preheating cyclone 3 from the air outlet of the third stage preheating cyclone 6 and serves as the preheating heat source of the second stage preheating cyclone 3, the materials collected by the first stage preheating cyclone 2 are preheated, after the gas and the materials enter the second stage preheating cyclone 3 for gas-solid separation, the gas enters the drying crusher 1 to provide the heat source for drying the drying crusher 1, the materials after drying crushing, drying, scattering and drying enter the first stage preheating cyclone 2 along with the gas for gas-solid separation, the temperature of the outlet waste gas is below 220 ℃, and the waste gas enters the environment-friendly dust removal system through the air outlet of the first-stage preheating cyclone 2 to be subjected to flue gas treatment and is finally discharged from a chimney.
In the embodiment, the first-stage cooling cyclone 8 and the second-stage cooling cyclone 9 are both provided with air dividing openings, and the two air dividing openings are connected with the middle part of the high-temperature calcining furnace 5 through air pipes; because the reduction zone is arranged at the lower part of the high-temperature calciner 5, the high-temperature calciner 5 needs to be introduced with enough combustion-supporting air to drive the materials to suspend and flow out from the top outlet, so that the air quantity introduced into the high-temperature calciner 5 is large and concentrated, the air in the reduction zone at the lower part of the high-temperature calciner 5 is excessive, the fuel combustion is insufficient, the calcination effect on the materials is poor, the lime generation efficiency is low, and the NOx emission is increased; in the embodiment, part of the combustion-supporting air originally introduced into the bottom of the high-temperature calciner 5 is divided by the air dividing port and introduced into the middle of the high-temperature calciner 5, so that the combustion-supporting air is more uniformly contacted with the fuel, the fuel is fully combusted, the staged combustion of the bottom and the middle of the high-temperature calciner 5 is realized under the condition that the total amount of the introduced combustion-supporting air is unchanged, the condition of excess air is solved, the NOx emission of a system can be reduced, meanwhile, the staged combustion of the fuel at the bottom and the middle of the high-temperature calciner 5 is matched with the material entering the upper part and the lower part of the high-temperature calciner 5 through the first material dividing valve 4, the staged calcination of the material is realized, the calcination effect is good, and the resource utilization rate is high. And air pipes connected with the two air dividing openings are provided with valves for adjusting the air dividing proportion in the middle of the high-temperature calcining furnace 5.
In the embodiment, when the over-burnt lime is prepared, 30-70% of the calcined lime can be returned to the high-temperature calcining furnace 5 for cyclic calcination by using the second distributing valve 7 on the feeding pipe of the third-stage preheating cyclone 6, and meanwhile, the temperature of the middle upper part of the high-temperature calcining furnace 5 is increased by matching with combustion-supporting air introduced into the middle part of the high-temperature calcining furnace 5 through the over-burning combustor 12 arranged in the middle part of the high-temperature calcining furnace 5, so that the over-burning of the lime is realized.
In the embodiment, an inlet of the drying crusher 1 is connected with a carbide slag storage, transportation and metering system and is used for introducing carbide slag; the pipeline between the inlet of the drying furnace 1 and the air outlet of the second-stage preheating cyclone 3 is provided with a hot blast stove 13 which is used for supplementing the drying heat and is suitable for the condition of high moisture of the carbide slag raw material.
The technical scheme of the utility model is not limited to above-mentioned each embodiment, and the technical scheme that all adopt to equate substitution mode to obtain all falls the utility model discloses the within range that claims.

Claims (7)

1. The utility model provides a carbide slag suspension calcining system which characterized in that: the device comprises a drying crusher, a suspension preheater, a high-temperature calciner and a suspension cooler, wherein the suspension preheater comprises a first-stage preheating cyclone cylinder, a second-stage preheating cyclone cylinder and a third-stage preheating cyclone cylinder;
the drying breaking outlet is connected with an inlet of a first-stage preheating cyclone, a blanking pipe of the first-stage preheating cyclone is connected with an inlet of a second-stage preheating cyclone, a blanking pipe of the second-stage preheating cyclone is connected with an inlet of a high-temperature calcining furnace, an outlet at the top of the high-temperature calcining furnace is connected with an inlet of a third-stage preheating cyclone, a blanking valve of the third-stage preheating cyclone is arranged on the blanking pipe of the third-stage preheating cyclone and is respectively connected with the middle part of the high-temperature calcining furnace and the inlet of a first-stage cooling cyclone through a second blanking valve, the blanking pipe of the first-stage cooling cyclone is connected with the inlet of a second-stage cooling cyclone, and the blanking pipe of the second-stage cooling cyclone is connected with the inlet of a third-stage cooling cyclone;
cooling air is introduced into an inlet of the third-stage cooling cyclone, an air outlet is connected with an inlet of the second-stage cooling cyclone, an air outlet of the second-stage cooling cyclone is connected with an inlet of the first-stage cooling cyclone, an air outlet of the first-stage cooling cyclone is connected with the bottom of the high-temperature calcining furnace, an air outlet of the third-stage preheating cyclone is connected with an inlet of the second-stage preheating cyclone, and an air outlet of the second-stage preheating cyclone is connected with a drying inlet;
and the primary cooling cyclone cylinder and the secondary cooling cyclone cylinder are both provided with air dividing openings, the air dividing openings are connected with the middle part of the high-temperature calcining furnace through air pipes, and the middle part of the high-temperature calcining furnace is provided with an overfire burner.
2. The carbide slag suspension calcination system according to claim 1, wherein: and the air pipes connected with the two air dividing openings are provided with valves.
3. The carbide slag suspension calcination system according to claim 2, wherein: and the second-stage preheating cyclone discharging pipe is provided with a first distributing valve and is respectively connected with the upper part and the lower part of the high-temperature calcining furnace through the first distributing valve.
4. The carbide slag suspension calcination system of claim 3, wherein: and a lower combustor is arranged at the lower part of the high-temperature calcining furnace.
5. The carbide slag suspension calcination system according to claim 1, wherein: the drying inlet is also connected with a carbide slag storage, transportation and metering system; a hot blast stove is arranged on a pipeline between the drying inlet and the air outlet of the second-stage preheating cyclone cylinder.
6. The carbide slag suspension calcination system according to claim 1, wherein: and the third-stage cooling cyclone blanking pipe is connected with a lime conveying and storing system.
7. The carbide slag suspension calcination system according to claim 1, wherein: and the air outlet of the primary preheating cyclone cylinder is connected with an environment-friendly dust removal system.
CN202221213185.0U 2022-05-20 2022-05-20 Carbide slag suspension calcining system Active CN217127294U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115353308A (en) * 2022-08-25 2022-11-18 中材建设有限公司 Clay ore suspension calcining system and process flow
CN117469972A (en) * 2023-12-28 2024-01-30 宝钢金属有限公司 Calcination device for reducing burning rate of dolomite

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115353308A (en) * 2022-08-25 2022-11-18 中材建设有限公司 Clay ore suspension calcining system and process flow
CN117469972A (en) * 2023-12-28 2024-01-30 宝钢金属有限公司 Calcination device for reducing burning rate of dolomite
CN117469972B (en) * 2023-12-28 2024-04-16 宝钢金属有限公司 Calcination device for reducing burning rate of dolomite

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