CN114772559A - Separation type dual system and production method for preparing sulfuric acid co-production cement with phosphogypsum - Google Patents
Separation type dual system and production method for preparing sulfuric acid co-production cement with phosphogypsum Download PDFInfo
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- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title claims abstract description 360
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 105
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 title claims abstract description 94
- 239000004568 cement Substances 0.000 title claims abstract description 94
- 230000009977 dual effect Effects 0.000 title claims abstract description 24
- 238000000926 separation method Methods 0.000 title claims description 32
- 238000000197 pyrolysis Methods 0.000 claims abstract description 153
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 62
- 238000001354 calcination Methods 0.000 claims abstract description 50
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000003546 flue gas Substances 0.000 claims abstract description 18
- 239000007787 solid Substances 0.000 claims description 111
- 239000000843 powder Substances 0.000 claims description 78
- 239000007790 solid phase Substances 0.000 claims description 68
- 238000002156 mixing Methods 0.000 claims description 66
- 239000012071 phase Substances 0.000 claims description 66
- 239000002253 acid Substances 0.000 claims description 58
- 235000012054 meals Nutrition 0.000 claims description 57
- 239000007789 gas Substances 0.000 claims description 50
- 238000001035 drying Methods 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 48
- 238000000227 grinding Methods 0.000 claims description 36
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 34
- 239000011575 calcium Substances 0.000 claims description 34
- 229910052791 calcium Inorganic materials 0.000 claims description 34
- 239000000428 dust Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 23
- 238000001816 cooling Methods 0.000 claims description 17
- 239000003245 coal Substances 0.000 claims description 16
- 239000002912 waste gas Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 230000009466 transformation Effects 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000002802 bituminous coal Substances 0.000 claims description 12
- 239000010440 gypsum Substances 0.000 claims description 11
- 229910052602 gypsum Inorganic materials 0.000 claims description 11
- 239000003077 lignite Substances 0.000 claims description 10
- 238000005245 sintering Methods 0.000 claims description 10
- 238000010304 firing Methods 0.000 claims description 9
- YQCIWBXEVYWRCW-UHFFFAOYSA-N methane;sulfane Chemical compound C.S YQCIWBXEVYWRCW-UHFFFAOYSA-N 0.000 claims description 8
- 238000009418 renovation Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 claims description 3
- 239000003830 anthracite Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 17
- 239000007791 liquid phase Substances 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 238000005303 weighing Methods 0.000 description 13
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000013072 incoming material Substances 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000004683 dihydrates Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 208000016890 dentin dysplasia type I Diseases 0.000 description 1
- 208000016833 dentin dysplasia type II Diseases 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000002686 phosphate fertilizer Substances 0.000 description 1
- 239000002367 phosphate rock Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/69—Sulfur trioxide; Sulfuric acid
- C01B17/74—Preparation
- C01B17/745—Preparation from sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/38—Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/43—Heat treatment, e.g. precalcining, burning, melting; Cooling
- C04B7/44—Burning; Melting
- C04B7/4407—Treatment or selection of the fuel therefor, e.g. use of hazardous waste as secondary fuel ; Use of particular energy sources, e.g. waste hot gases from other processes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种磷石膏制备硫酸联产水泥的分离式双系统和生产方法。该分离式双系统包括磷石膏热解制酸系统和水泥熟料煅烧系统。本发明采用分离式的磷石膏热解装置,并将磷石膏热解制硫酸系统和水泥熟料煅烧系统分离开,使得操作人员可以根据磷石膏和其他水泥生料所需不同的热解环境随时调整工况,避免了由于磷石膏所需热解温度过高产生大量液相致使分解炉发生结皮堵塞的风险,在磷石膏分解率提高的同时,保证水泥熟料的质量;同时,提高了磷石膏的普适性,并使所得制酸烟气中SO2浓度不小于8%。
The invention discloses a separate dual system and a production method for preparing sulfuric acid co-production cement from phosphogypsum. The separate dual system includes a phosphogypsum pyrolysis acid-making system and a cement clinker calcining system. The invention adopts a separate phosphogypsum pyrolysis device, and separates the phosphogypsum pyrolysis sulfuric acid system and the cement clinker calcining system, so that the operator can at any time according to the different pyrolysis environments required by the phosphogypsum and other cement raw materials. Adjusting the working conditions avoids the risk of crusting and clogging of the decomposition furnace due to the excessively high pyrolysis temperature required for phosphogypsum and the production of a large amount of liquid phase. While the decomposition rate of phosphogypsum is improved, the quality of cement clinker is ensured; at the same time, it improves the The universality of phosphogypsum, and the SO 2 concentration in the obtained acid-making flue gas is not less than 8%.
Description
技术领域technical field
本发明涉及磷石膏制备硫酸联产水泥技术领域,尤其是涉及一种磷石膏制备硫酸联产水泥的分离式双系统和生产方法。The invention relates to the technical field of preparing sulfuric acid co-production cement from phosphogypsum, in particular to a separate dual system and production method for preparing sulfuric acid co-production cement from phosphogypsum.
背景技术Background technique
磷石膏是用硫酸制备磷酸过程中产生的工业废渣,随着我国经济的发展,对磷肥需求的增长导致磷石膏堆存总量在近几年急速上升。由于磷石膏中所含杂质复杂导致其资源化利用存在严重的限制,而大量堆存不仅侵占了土地资源,其中含有的水溶性五氧化二磷和水溶性氟直接威胁周围水域环境安全,推进磷石膏大规模开发利用刻不容缓。Phosphogypsum is an industrial waste residue produced in the process of preparing phosphoric acid from sulfuric acid. With the development of my country's economy, the increase in demand for phosphate fertilizers has led to a rapid increase in the total amount of phosphogypsum stockpiles in recent years. Due to the complex impurities contained in phosphogypsum, there are serious restrictions on its resource utilization, and a large number of storage not only occupy land resources, but also contain water-soluble phosphorus pentoxide and water-soluble fluorine directly threatening the environmental safety of surrounding waters. The large-scale development and utilization of gypsum cannot be delayed.
由于磷石膏中含有丰富的钙、硫资源,磷石膏分解制硫酸联产水泥技术不仅可充分利用其中的钙、硫资源,而且在生产过程中不排放固体废渣,还为磷肥企业提供了硫酸作为生产原料,具有良好的经济效益和环境效益。但磷石膏与石灰石的分解特性有较大差别,磷石膏的分解温度高,分解气氛控制难度高,其分解难度远远高于石灰石,传统的中空窑分解磷石膏制备硫酸存在诸多问题。从节能减排的角度来看,流态化分解技术应用于磷石膏热解制硫酸联产水泥是该工艺的发展方向。Because phosphogypsum is rich in calcium and sulfur resources, the technology of decomposing phosphogypsum to produce sulfuric acid and co-producing cement can not only make full use of the calcium and sulfur resources in it, but also do not discharge solid waste during the production process, and also provide sulfuric acid for phosphate fertilizer enterprises. The production of raw materials has good economic and environmental benefits. However, the decomposition characteristics of phosphogypsum and limestone are quite different. The decomposition temperature of phosphogypsum is high, and the control of the decomposition atmosphere is difficult. From the perspective of energy saving and emission reduction, the application of fluidized decomposition technology to the pyrolysis of phosphogypsum to produce sulfuric acid co-produced cement is the development direction of this process.
早在1997年,鲁北集团采用该技术,目标是将“3、4、6”PSC工程放大10倍,达到年产30万吨磷铵、40万吨硫酸联产水泥60万吨的生产能力。但是,该系统运行过程中烧成窑尾的分解炉极易产生结皮、堵塞,所采用的窑外分解工艺最终未能达到原设计能力。目前窑外分解制酸联产水泥工艺存在的问题有:1)我国磷矿大部分属于中低品位,相应的,磷石膏的杂质含量较高。据不完全统计,我国磷石膏SiO2平均含量在10%左右,P2O5平均含量在1.15%左右,F平均含量在0.40%左右。因此,我国大部分磷石膏不能直接用于制酸并联产水泥。2)煤的充分燃烧和优质熟料的形成,均需氧化气氛,而磷石膏分解又需还原气氛,这是一对难以调和的矛盾,生产控制难度大,导致水泥熟料质量波动大。3)由于磷石膏主要组分石膏(纯的CaSO4)的分解温度高于磷石膏生料(除CaSO4外,还含有SiO2、Fe2O3等混合物)的最低共融点,处于堆积态的内层部分尚未完全分解的磷石膏就因被生料中过早出现的液相包裹而停止分解,降低了水泥品质。4)制酸用烟气中的SO2气体浓度一般要求8%以上,而由于磷石膏分解和水泥熟料煅烧都在一个装置内进行,水泥熟料煅烧温度高达1300-1450℃,系统需气量大,因此正常条件下出窑尾气SO2浓度一般只有6%左右,给制酸带来困难。As early as 1997, Lubei Group adopted this technology with the goal of 10-fold enlargement of the "3, 4, 6" PSC projects, to achieve an annual production capacity of 300,000 tons of ammonium phosphate and 400,000 tons of sulfuric acid to jointly produce 600,000 tons of cement. . However, during the operation of the system, the decomposition furnace at the end of the kiln is prone to crusting and blockage, and the decomposition process outside the kiln eventually failed to achieve the original design capacity. At present, the problems existing in the process of decomposing acid and co-producing cement outside the kiln are: 1) Most of the phosphate rock in my country is of medium and low grade, and correspondingly, the impurity content of phosphogypsum is relatively high. According to incomplete statistics, the average content of phosphogypsum SiO 2 in China is about 10%, the average content of P 2 O 5 is about 1.15%, and the average content of F is about 0.40%. Therefore, most of the phosphogypsum in my country cannot be directly used for acid production and cement production. 2) The full combustion of coal and the formation of high-quality clinker both require an oxidizing atmosphere, while the decomposition of phosphogypsum requires a reducing atmosphere. This is a pair of contradictions that are difficult to reconcile, and the production control is difficult, resulting in large fluctuations in the quality of cement clinker. 3) Since the decomposition temperature of gypsum (pure CaSO 4 ), the main component of phosphogypsum, is higher than the lowest eutectic point of phosphogypsum raw meal (in addition to CaSO 4 , it also contains SiO 2 , Fe 2 O 3 and other mixtures), it is in a stacked state. The inner part of the phosphogypsum, which has not been completely decomposed, stops decomposing because it is wrapped by the liquid phase that appears prematurely in the raw meal, which reduces the quality of the cement. 4 ) The SO2 gas concentration in the flue gas for acid production is generally required to be more than 8%, and because the decomposition of phosphogypsum and the calcination of cement clinker are all carried out in one device, the calcination temperature of cement clinker is as high as 1300-1450 ° C, and the system gas demand Therefore, under normal conditions, the SO 2 concentration of the kiln tail gas is generally only about 6%, which brings difficulties to acid production.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述技术不足,提出一种磷石膏制备硫酸联产水泥的分离式双系统和生产方法,解决现有技术中窑外分解制酸联产水泥工艺磷石膏普适性差、生产控制难度大、制酸烟气SO2含量低的技术问题。The object of the present invention is to overcome the above-mentioned technical deficiencies, propose a separate dual system and production method for preparing sulfuric acid co-production cement with phosphogypsum, and solve the problem that the phosphogypsum has poor universality and production in the prior art. The technical problems of difficult control and low SO 2 content in acid-making flue gas.
本发明的第一方面提供一种磷石膏制备硫酸联产水泥的分离式双系统,包括:磷石膏热解制酸系统和水泥熟料煅烧系统;其中,The first aspect of the present invention provides a separate dual system for preparing sulfuric acid co-production cement from phosphogypsum, including: a phosphogypsum pyrolysis acid-making system and a cement clinker calcining system; wherein,
磷石膏热解制酸系统包括:磷石膏预热装置、磷石膏热解装置、高温气固分离器和制酸装置;磷石膏预热装置的固相出口与磷石膏热解装置的固相入口连接,磷石膏热解装置的物料出口与高温气固分离器的物料入口连接,高温气固分离器的气相出口与磷石膏预热装置的气相入口连接,磷石膏预热装置的气相出口与制酸装置的气相入口连接;The phosphogypsum pyrolysis acid production system includes: phosphogypsum preheating device, phosphogypsum pyrolysis device, high temperature gas-solid separator and acid production device; the solid phase outlet of the phosphogypsum preheating device and the solid phase inlet of the phosphogypsum pyrolysis device Connection, the material outlet of the phosphogypsum pyrolysis device is connected with the material inlet of the high-temperature gas-solid separator, the gas-phase outlet of the high-temperature gas-solid separator is connected with the gas-phase inlet of the phosphogypsum preheating device, and the gas-phase outlet of the phosphogypsum preheating device is connected with the gas-phase inlet of the phosphogypsum preheating device. Gas phase inlet connection of acid plant;
水泥熟料煅烧系统包括生料预热装置、扩大化气固分离器、混合装置和回转窑;混合装置的固相入口分别与生料预热装置的固相出口和高温气固分离器的固相出口连接,混合装置的物料出口与扩大化气固分离器的物料入口连接,扩大化气固分离器的固相出口与回转窑的物料入口连接。The cement clinker calcining system includes raw meal preheating device, enlarged gas-solid separator, mixing device and rotary kiln; The phase outlet is connected, the material outlet of the mixing device is connected with the material inlet of the enlarged gas-solid separator, and the solid phase outlet of the enlarged gas-solid separator is connected with the material inlet of the rotary kiln.
本发明的第二方面提供一种磷石膏制备硫酸联产水泥的工艺,包括以下步骤:A second aspect of the present invention provides a process for preparing sulfuric acid co-production cement from phosphogypsum, comprising the following steps:
磷石膏热解制酸:磷石膏在磷石膏预热装置进行气固两相换热,预热到800℃以上后进入磷石膏热解装置进行热解反应,反应完全后进入高温气固分离器中进行气固分离,生成的热态新生钙进入混合装置中,含有高浓度SO2的废气经磷石膏预热装置收集,在制酸装置得到硫酸;磷石膏热解装置的内部温度为1000℃-1250℃;磷石膏热解制酸过程中,所用的煤粉为烟煤、无烟煤、褐煤中的至少一种,热值范围4000-8000kcal/kg;煤粉投入量按碳硫比1.1-2.0计算投煤量;Phosphogypsum pyrolysis for acid production: phosphogypsum conducts gas-solid two-phase heat exchange in the phosphogypsum preheating device, and then enters the phosphogypsum pyrolysis device for pyrolysis reaction after preheating to above 800 °C, and enters the high-temperature gas-solid separator after the reaction is complete. Gas-solid separation is carried out in the process, and the generated hot new calcium enters the mixing device. The waste gas containing high concentration SO 2 is collected by the phosphogypsum preheating device, and sulfuric acid is obtained in the acid making device; the internal temperature of the phosphogypsum pyrolysis device is 1000 ℃ -1250℃; in the process of phosphogypsum pyrolysis for acid production, the pulverized coal used is at least one of bituminous coal, anthracite and lignite, and the calorific value is in the range of 4000-8000kcal/kg; the input amount of pulverized coal is calculated according to the carbon-sulfur ratio of 1.1-2.0 coal input;
水泥熟料煅烧:生料经过生料预热装置换热,随后与磷石膏热解获得的热态新生钙在混合装置中混合均匀,混合物料在扩大化气固分离器实现气固分离后,固相物料进入回转窑煅烧,得到水泥熟料;Cement clinker calcination: The raw meal passes through the raw meal preheating device for heat exchange, and then is mixed with the hot new calcium obtained by the pyrolysis of phosphogypsum in the mixing device. The solid phase material enters the rotary kiln for calcination to obtain cement clinker;
与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
(1)采用分离式的磷石膏热解装置,并将磷石膏热解制硫酸系统和水泥熟料煅烧系统分离开,使得操作人员可以根据磷石膏和其他水泥生料所需不同的热解环境随时调整工况,避免了由于磷石膏所需热解温度过高产生大量液相致使分解炉发生结皮堵塞的风险,在磷石膏分解率提高的同时,保证水泥熟料的质量;(1) A separate phosphogypsum pyrolysis device is used, and the phosphogypsum pyrolysis sulfuric acid system and the cement clinker calcining system are separated, so that operators can make different pyrolysis environments according to the needs of phosphogypsum and other cement raw materials. Adjust the working conditions at any time to avoid the risk of crusting and clogging of the decomposition furnace due to the excessively high pyrolysis temperature required for phosphogypsum, and to ensure the quality of cement clinker while increasing the decomposition rate of phosphogypsum;
(2)与传统磷石膏窑外分解技术相比,磷石膏在热解完成后,含有高浓度SO2废气随磷石膏热解制硫酸系统的磷石膏预热装置排出收集,与传统技术在两个废气出口收集SO2相比,无疑更具与优势,试验显示烟气中SO2浓度不小于8%;(2) Compared with the traditional phosphogypsum decomposition technology outside the kiln, after the pyrolysis of phosphogypsum is completed, the waste gas containing high concentration SO 2 is discharged and collected with the phosphogypsum preheating device of the phosphogypsum pyrolysis system for sulfuric acid production. Compared with the collection of SO 2 at the exhaust gas outlet, it is undoubtedly more advantageous. The test shows that the SO 2 concentration in the flue gas is not less than 8%;
(3)提高了磷石膏的普适性,针对磷石膏杂质含量的不同,可以通过调节生料配方以及入磷石膏热解装置的碳硫比等参数来解决,最终得到符合质量要求的熟料。(3) The universality of phosphogypsum is improved. According to the difference in the impurity content of phosphogypsum, it can be solved by adjusting the raw meal formula and parameters such as the carbon-sulfur ratio of the phosphogypsum pyrolysis device, and finally the clinker that meets the quality requirements can be obtained. .
附图说明Description of drawings
图1是本发明磷石膏制备硫酸联产水泥的分离式双系统一实施方式的结构示意图;1 is a schematic structural diagram of an embodiment of a separate dual system for preparing sulfuric acid co-production cement from phosphogypsum of the present invention;
图2是原2500t/d新型干法水泥熟料生产线的结构示意图;其中,分解炉为带预燃炉的分解炉;Fig. 2 is the structural representation of the original 2500t/d new dry process cement clinker production line; wherein, the precalciner is a precalciner with a precombustion furnace;
图3是原2000t/d新型干法水泥熟料生产线的结构示意图;其中,分解炉为喷腾型分解炉;Fig. 3 is the structural representation of the original 2000t/d new dry process cement clinker production line; wherein, the decomposition furnace is a spouting type decomposition furnace;
图4是原5000t/d新型干法水泥熟料生产线的结构示意图;其中,分解炉为喷旋结合型分解炉。Figure 4 is a schematic structural diagram of the original 5000t/d new dry process cement clinker production line; wherein, the calciner is a spray-rotation combined calciner.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”、“相连”应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection, or an indirect connection through an intermediate medium, or an internal connection between two components. Connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请参阅图1,本发明的第一方面提供一种磷石膏制备硫酸联产水泥的分离式双系统,包括:磷石膏热解制酸系统1和水泥熟料煅烧系统2。其中,磷石膏热解制酸系统1包括:磷石膏预热装置11、磷石膏热解装置12、高温气固分离器13和制酸装置14,磷石膏预热装置11的固相出口与磷石膏热解装置12的固相入口连接,磷石膏热解装置12的物料出口与高温气固分离器13的物料入口连接,高温气固分离器13的气相出口与磷石膏预热装置11的气相入口连接,磷石膏预热装置11的气相出口与制酸装置14的气相入口连接;水泥熟料煅烧系统2包括生料预热装置21、扩大化气固分离器22、混合装置23和回转窑24,混合装置23的固相入口分别与生料预热装置21的固相出口和高温气固分离器13的固相出口连接,混合装置23的物料出口与扩大化气固分离器22的物料入口连接,扩大化气固分离器22的固相出口与回转窑24的物料入口连接。Referring to FIG. 1 , a first aspect of the present invention provides a separate dual system for preparing sulfuric acid co-production cement from phosphogypsum, including: a system 1 for producing acid by pyrolysis of phosphogypsum and a
本发明系统的主要工作流程包括:由于在500℃-800℃时磷石膏易与碳反应生成CaS,而CaS与CaSO4相比较难以热解脱硫,故为降低热耗提高磷石膏的脱硫率,磷石膏在磷石膏预热装置11进行气固两相换热,预热到800℃以上后进入磷石膏热解装置12进行热解反应,磷石膏热解装置12的温度控制为1000℃-1250℃,反应完全后随热气流进入高温气固分离器13中进行气固分离,磷石膏热解后的固相产物(后简称为热态新生钙)进入混合装置23,含有高浓度SO2的废气进入磷石膏预热装置11,经换热后高浓度SO2的废气(温度在300-400℃)进入制酸装置14得到硫酸;生料在生料预热装置21换热,随后与磷石膏热解获得的热态新生钙粉料在混合装置23混合均匀。混合物料在扩大化气固分离器22中进行气固分离,固相物料进入回转窑24煅烧,得到水泥熟料。由于采用磷石膏热解装置12,使得磷石膏由传统堆积态分解改变为流化态分解,进而分解效率大幅提升,最终达到降低整个烧成系统热耗的目的。本发明突破了使用流态化热解技术来实现磷石膏制备硫酸联产水泥熟料所带来的技术瓶颈,为大规模的磷石膏资源化利用提供技术支持,实现大幅消纳磷石膏以及使水泥减碳增效的目的。The main work flow of the system of the present invention includes: since phosphogypsum easily reacts with carbon to generate CaS at 500°C - 800°C, and CaS is difficult to pyrolyze and desulfurize compared with CaSO4, so in order to reduce heat consumption and improve the desulfurization rate of phosphogypsum, The phosphogypsum undergoes gas-solid two-phase heat exchange in the
优选地,扩大化气固分离器22的气相出口与生料预热装置21的气相入口连接。Preferably, the gas-phase outlet of the enlarged gas-
优选地,回转窑24的烟气出口与混合装置23的气相入口连接,使回转窑24产生的烟气直接进入混合装置23并从生料预热装置21排出,严格禁止该烟气进入制酸系统。Preferably, the flue gas outlet of the
优选地,回转窑24窑头罩的三次风出口与磷石膏热解装置12的热风入口连接,使磷石膏热解反应所需的空气由窑头三次风提供。Preferably, the tertiary air outlet of the kiln head cover of the
进一步地,磷石膏热解装置12的热风入口设置于磷石膏热解装置12的底部和侧面锥部,以便使由窑头罩引入的三次风分别从磷石膏热解装置12底部和侧面锥部进入磷石膏热解装置12,在热解炉内形成高速涡旋气流,使磷石膏在炉内的停留时间得以延长。Further, the hot air inlet of the
进一步地,回转窑24窑头罩的三次风出口与磷石膏热解装置12的热风入口间的连通管道上设置有阀门,以便通过阀门控制风量。Further, a valve is provided on the communication pipeline between the tertiary air outlet of the kiln head cover of the
优选地,磷石膏热解装置12为磷石膏旋流-悬浮态分离式热解炉,磷石膏热解装置12上还设置有煤粉入口,以便加入煤粉。本发明对煤粉入口的个数和位置不作限制,本领域技术人员可以根据实际需求进行设置。Preferably, the
优选地,磷石膏预热装置11为多级悬浮预热器联结的多级预热装置,在本发明中的一些具体实施方式中,预热器的个数一般为4个(根据企业希望达到的换热效果确定最后的级数),且依次连通设置,磷石膏预热装置11各单级预热器和高温气固分离器13为低压损型预热器,例如可以为旋风预热器、直筒预热器等。Preferably, the
优选地,磷石膏热解制酸系统1还包括:磷石膏粉磨烘干装置15、磷石膏干粉仓16和收尘器17;其中,磷石膏粉磨烘干装置15的固相出口与磷石膏干粉仓16连接,使粉磨烘干后的磷石膏送入磷石膏干粉仓16;磷石膏粉磨烘干装置15的气相入口与生料预热装置21的气相出口连接,将水泥熟料煅烧系统2的废气一部分经管道通入磷石膏粉磨烘干装置15中,在烘干的同时进行选粉;磷石膏粉磨烘干装置15的气相出口与收尘器17的气相入口连接,收尘器17的固相出口与磷石膏干粉仓16连接,使气体中含尘颗粒被收尘器17收集后送入磷石膏干粉仓16;磷石膏干粉仓16的固相出口与磷石膏预热装置11连接,以便将磷石膏送入磷石膏预热装置11。Preferably, the phosphogypsum pyrolysis acid production system 1 further includes: a phosphogypsum powder grinding and drying device 15, a phosphogypsum
进一步地,石膏粉磨烘干装置15的固相入口与第一皮带运输机连接,使在堆场经过充分晒干均化后的磷石膏或者是压滤并适当打散后的磷石膏通过第一皮带运输机送入石膏粉磨烘干装置15中进行粉磨和烘干,在此过程中磷石膏失去自由水和结晶水变成半水石膏。更进一步地,第一皮带运输机上还安装有除铁器,防止铁质材料损坏粉磨烘干机15。Further, the solid phase inlet of the gypsum powder grinding and drying device 15 is connected to the first belt conveyor, so that the phosphogypsum that has been fully dried and homogenized in the storage yard or the phosphogypsum that has been filtered and properly dispersed passes through the first belt conveyor. The belt conveyor is sent into the gypsum grinding and drying device 15 for grinding and drying. During this process, the phosphogypsum loses free water and crystal water and becomes hemihydrate gypsum. Furthermore, an iron remover is also installed on the first belt conveyor to prevent the iron material from damaging the grinding and drying machine 15 .
进一步地,石膏粉磨烘干装置15的固相出口与磷石膏干粉仓16间连接设置有第二皮带运输机,使磷石膏经过石膏粉磨烘干装置15粉磨烘干选粉后通过第二皮带运输机送入干粉仓16储存。Further, a second belt conveyor is connected between the solid phase outlet of the gypsum grinding and drying device 15 and the phosphogypsum
更进一步地,第二皮带输送机与磷石膏干粉仓16间还设置有第一计量秤,收尘器17与磷石膏干粉仓16间还设置有第二计量秤,物料分别由第一计量秤和第二计量秤称重后进入磷石膏干粉仓16。Furthermore, a first weighing scale is also provided between the second belt conveyor and the phosphogypsum
进一步地,磷石膏干粉仓16与磷石膏预热装置11间依次设置有第三计量秤、第三皮带运输机和提升机18,磷石膏干粉仓16下料经第三计量秤计量后下料至第三皮带运输机,再经提升机18进入磷石膏预热装置11的上升管道。Further, between the phosphogypsum
进一步地,磷石膏粉磨烘干装置15为锤式烘干机、立磨烘干机、立式辊磨烘干机、盘磨烘干机或DMC磨烘干机中的一种。Further, the phosphogypsum powder grinding and drying device 15 is one of a hammer dryer, a vertical mill dryer, a vertical roller mill dryer, a disc mill dryer or a DMC mill dryer.
优选地,磷石膏预热装置11与制酸装置14间还连接设置有换热冷却塔19,使含有高浓度SO2的废气在磷石膏预热装置11收集后进入换热冷却塔19,冷却后在制酸装置得到硫酸。Preferably, a heat
进一步地,换热冷却塔19为兼具换热和持续冷却气体的功能,塔内可喷少量稀硫酸,利用稀硫酸洗去气体中的矿尘和杂质。Further, the heat
优选地,生料预热装置21为多级悬浮预热器联结的多级预热装置,在本发明中的一些具体实施方式中,预热器的个数一般为4个(根据企业希望达到的换热效果确定最后的级数),且依次连通设置,生料预热装置21各单级预热器及扩大化气固分离器22为低压损型预热器,例如可以为旋风预热器、直筒预热器等。Preferably, the raw meal preheating device 21 is a multi-stage preheating device connected with multi-stage suspension preheaters. In some specific embodiments of the present invention, the number of preheaters is generally 4 (according to the company's desire to achieve The heat exchange effect determines the final number of stages), and are connected in sequence. Each single-stage preheater of the raw meal preheating device 21 and the enlarged gas-
优选地,混合装置23按生产线情况通过设计计算新增设。例如,原有产线的分解炉改造为用于磷石膏热解的热解炉,另再增设混合装置用于各系统供应的热生料的混合。相应的混合装置可以是管式、喷腾式或喷旋结合式的炉型结构。Preferably, the mixing
优选地,混合装置23由现行的熟料生产线的分解炉改造而成。例如,可以由DD型、DD-Ⅰ型、DD-Ⅱ型、TDF型、TSD型、NFC型、MFC型分解炉等改造而成,炉内温度在860℃-920℃;改造时可以适当调整分解炉煤粉、生料(包括热态新生钙粉)进入混合装置23的位置和角度,取消三次风管,烟室(上升烟道)烟气的路径设置不变。Preferably, the mixing
在本发明的一些具体实施方式中,水泥熟料煅烧系统2由原有熟料烧成系统改造而成,原有熟料烧成系统包括:生料预热装置、分解炉和回转窑;改造包括:取消三次风直接进入原熟料烧成系统的分解炉,使三次风连接磷石膏热解装置12的热风入口;同时出分解炉的烟气和物料在能力更强的扩大化气固分离器22中实现分离;回转窑24产生的烟气直接进入混合装置23并从水泥熟料煅烧系统2的生料预热装置21排出,严格禁止该烟气进入磷石膏热解制酸系统1。本发明直接利用现有或停止使用的水泥生产线进行快速改造,在最短的时间对磷石膏进行大规模的资源化利用。不论是双系列的还是单系列的窑系统改造后熟料制备系统降碳幅度不低于12%。并且单系列的窑线改造为双系列后可使得水泥生产线的产量大幅提升,可高达原来的两倍,使可以说该工艺方法具有对环境污染小投资少、生产成本低,经济效益好等优点。In some specific embodiments of the present invention, the cement
在本发明的一些更具体实施方式中,混合装置23由原有熟料烧成系统中的带预燃炉的分解炉改造而成,原有熟料烧成系统中的生料预热装置包括C1-C5预热器。改造时:生料预热装置21利用原有熟料烧成系统中生料预热装置的C1-C4预热器,将C5预热器改为扩大化气固分离器22,预燃炉31新增热态新生钙入口、原有三次风管改道连接磷石膏热解装置12。改造好后磷石膏热解制酸系统1获得的热态新生钙通过热态新生钙入口引入预燃炉31,和原有C4来料一起进入预燃炉31,混合热生料再由预燃炉31进入原有分解炉主炉32,出分解炉主炉32后进入扩大化气固分离器22进行气固分离,分离后的粉料进入回转窑24进行煅烧。In some more specific embodiments of the present invention, the mixing
在本发明的一些更具体实施方式中,混合装置23由原有熟料烧成系统中的喷腾型分解炉改造而成,原有熟料烧成系统中的生料预热装置包括C1-C5预热器。改造时:生料预热装置21利用原有熟料烧成系统中生料预热装置的C1-C4预热器,将C5预热器改为扩大化气固分离器22、分解炉41新增热态新生钙热态入口、原有三次风管改道连接磷石膏热解装置12。改造好后磷石膏热解制酸系统1获得的热态新生钙通过该热态新生钙热态入口直接引入分解炉41(现混合装置23),而C4来料通过原来熟料系统的生料入口进入,即磷石膏热解的热态新生钙和原有C4来料一起进入分解炉41(现混合装置23),出分解炉41(现混合装置23)后进入扩大化气固分离器22进行气固分离,分离后的粉料进入回转窑24进行煅烧。In some more specific embodiments of the present invention, the mixing
在本发明的一些更具体实施方式中,混合装置23由原有熟料烧成系统中的喷旋结合型分解炉改造而成,原有熟料烧成系统中的生料预热装置包括C1A-C5A预热器和C1B-C5B预热器。改造时:磷石膏预热装置11利用原有熟料烧成系统中B系列的C1B-C4B预热器,且其中原C5B预热器升级改造为高温气固分离器13,从高温气固分离器13出来的热态新生钙直接进入原有熟料烧成系统中由原分解炉改造升级的混合装置23的锥部,原B系列C4B下料口的物料进入增设的磷石膏热解装置12;生料预热装置21利用原有熟料烧成系统中的C1A-C4A预热器,将熟料烧成系统中A系列的C5A预热器改为扩大化气固分离器22、原有三次风管改道连接磷石膏热解装置12的热风入口。由B系列改造好后的磷石膏热解制酸系统1获得的热态新生钙和原有A系列的C4A来料一起进入由原分解炉改造升级的混合装置23,出混合装置23后进入扩大化气固分离器22,分离后的粉料进入回转窑进行煅烧并通过篦冷机冷却后制备出熟料。In some more specific embodiments of the present invention, the mixing
优选地,水泥熟料煅烧系统2还包括篦冷机25,篦冷机25的固相入口与回转窑24的固相出口连接,以便烧成的熟料冷却。Preferably, the cement
作为本发明的优选技术方案,上述磷石膏制备硫酸联产水泥的分离式双系统,包括:磷石膏热解制酸系统1和水泥熟料煅烧系统2。其中,As a preferred technical solution of the present invention, the above-mentioned separate dual system for preparing sulfuric acid co-production cement from phosphogypsum includes: a system 1 for producing acid by pyrolysis of phosphogypsum and a
磷石膏热解制酸系统1包括:磷石膏预热装置11、磷石膏热解装置12、高温气固分离器13、制酸装置14、磷石膏粉磨烘干装置15、磷石膏干粉仓16和收尘器17,磷石膏粉磨烘干装置15的固相出口与磷石膏干粉仓16连接,磷石膏粉磨烘干装置15的气相出口与收尘器17的气相入口连接,收尘器17的固相出口与磷石膏干粉仓16连接,磷石膏干粉仓16的固相出口与磷石膏预热装置11连接,磷石膏预热装置11的固相出口与磷石膏热解装置12的固相入口连接,磷石膏热解装置12的物料出口与高温气固分离器13的物料入口连接,高温气固分离器13的气相出口与磷石膏预热装置11的气相入口连接,磷石膏预热装置11的气相出口与制酸装置14的气相入口连接;Phosphogypsum pyrolysis acid production system 1 includes:
水泥熟料煅烧系统2包括生料预热装置21、扩大化气固分离器22、混合装置23、回转窑24和篦冷机25,混合装置23的固相入口分别与生料预热装置21的固相出口和高温气固分离器13的固相出口连接,混合装置23的物料出口与扩大化气固分离器22的物料入口连接,扩大化气固分离器22的气相出口与生料预热装置21的气相入口连接,扩大化气固分离器22的固相出口与回转窑24的物料入口连接,回转窑24的固相出口与篦冷机25的固相入口连接,回转窑24的烟气出口与混合装置23的气相入口连接,回转窑24的窑头罩的三次风出口与磷石膏热解装置12的热风入口连接,生料预热装置21的气相出口与磷石膏粉磨烘干装置15的气相入口连接。The cement
本发明中,各气体连接管道上均可根据需要设置风机。In the present invention, a fan can be arranged on each gas connection pipeline as required.
本发明的第二方面提供一种磷石膏制备硫酸联产水泥的工艺,包括以下步骤:A second aspect of the present invention provides a process for preparing sulfuric acid co-production cement from phosphogypsum, comprising the following steps:
磷石膏热解制酸:磷石膏在磷石膏预热装置11进行气固两相换热,预热到800℃以上后进入磷石膏热解装置12进行热解反应,反应完全后进入高温气固分离器13中进行气固分离,生成的热态新生钙进入混合装置23中,含有高浓度SO2的废气经磷石膏预热装置11收集,在制酸装置得到硫酸;Phosphogypsum pyrolysis for acid production: phosphogypsum conducts gas-solid two-phase heat exchange in the
水泥熟料煅烧:生料经过生料预热装置21换热,随后与磷石膏热解获得的热态新生钙在混合装置23中混合均匀,混合物料在扩大化气固分离器22实现气固分离后,固相物料进入回转窑24煅烧,得到水泥熟料。Cement clinker calcination: the raw meal passes through the raw meal preheating device 21 for heat exchange, and then is mixed with the hot new calcium obtained by the pyrolysis of phosphogypsum in the
本发明对磷石膏的具体组成不作限制,包括湿法磷酸的工业生产方法(二水法、半水法和无水法)所生产的二水、半水和无水磷石膏以及经过预处理的磷石膏,本领域技术人员可以根据实际情况进行选择。在本发明的一些具体实施方式中,选用的磷石膏的化学组成为:CaO 26%-36%、SO3 36%-50%、SiO2 2%-10%、P2O5 0.01%-2.5%、F 0%-3%、K2O0%-0.7%、Na2O0%-0.5%、Al2O3 0%-1.4%、Fe2O3 0%-0.6%、MgO 0%-0.35%、其他20%-24%。The present invention does not limit the specific composition of phosphogypsum, including dihydrate, hemihydrate and anhydrous phosphogypsum produced by industrial production methods of wet phosphoric acid (dihydrate method, hemihydrate method and anhydrous method) and pretreated phosphogypsum. Phosphogypsum, those skilled in the art can choose according to the actual situation. In some specific embodiments of the present invention, the selected chemical composition of phosphogypsum is: CaO 26%-36%, SO 3 36%-50%,
进一步地,粉磨烘干后的磷石膏中CaSO4·2H2O的百分含量在80%以上,入分解炉粒径控制在80μm筛子的筛余不超过18%。Further, the percentage content of CaSO 4 ·2H 2 O in the phosphogypsum after grinding and drying is above 80%, and the sieve residue of the sieve with particle size of 80 μm in the calciner is controlled to be no more than 18%.
优选地,磷石膏热解装置12的内部温度为1000℃-1250℃。热解反应所需的空气由窑头三次风提供,该三次风分别从磷石膏热解装置12底部和侧面锥部进入磷石膏热解装置12,在磷石膏热解装置12内形成高速涡旋气流,控制热解温度并使磷石膏在磷石膏热解装置12内得以足够的停留,使磷石膏充分热解。Preferably, the internal temperature of the
优选地,磷石膏热解制酸过程中,所用的煤粉为烟煤、无烟煤、褐煤中的至少一种,热值范围4000-8000kcal/kg。Preferably, in the process of making acid by pyrolysis of phosphogypsum, the coal powder used is at least one of bituminous coal, anthracite and lignite, and the calorific value is in the range of 4000-8000 kcal/kg.
进一步地,煤粉投入量按碳硫比1.1-2.0计算投煤量,在该比例范围内下磷石膏的分解率在90%以上。Further, the input amount of pulverized coal is calculated according to the carbon-sulfur ratio of 1.1-2.0, and the decomposition rate of phosphogypsum is above 90% within this ratio range.
优选地,含有高浓度SO2的废气经磷石膏预热装置11收集,经换热冷却塔19冷却后在制酸装置14得到硫酸。Preferably, the waste gas containing high concentration SO 2 is collected by the
优选地,固相物料进入回转窑24煅烧后,通过篦冷机25冷却,得到水泥熟料。Preferably, after the solid phase material enters the
优选地,水泥熟料与石膏、混合材粉磨后得到合格水泥。Preferably, cement clinker is ground with gypsum and admixture to obtain qualified cement.
实施例1Example 1
本发明实施例1所采用的磷石膏原料来自于贵州某公司,CaSO4·2H2O的百分含量为93.75%,其主要组成如表1所示。The phosphogypsum raw material used in Example 1 of the present invention comes from a company in Guizhou, and the percentage content of CaSO 4 ·2H 2 O is 93.75%, and its main composition is shown in Table 1.
表1Table 1
一种磷石膏制备硫酸联产水泥的分离式双系统,如图1所示,包括:磷石膏热解制酸系统1和水泥熟料煅烧系统2。磷石膏热解制酸系统1包括:磷石膏预热装置11、磷石膏热解装置12、高温气固分离器13、制酸装置14、磷石膏粉磨烘干装置15、磷石膏干粉仓16、收尘器17、提升机18和换热冷却塔19。水泥熟料煅烧系统2包括生料预热装置21、扩大化气固分离器22、由原有带预燃炉的分解炉改设的混合装置23、回转窑24和篦冷机25。磷石膏粉磨烘干装置15的固相入口与第一皮带运输机连接,第一皮带运输机上还安装有除铁器;磷石膏粉磨烘干装置15的固相出口与磷石膏干粉仓16通过第二皮带输送机连接,第二皮带输送机与磷石膏干粉仓16间还设置有第一计量秤;磷石膏粉磨烘干装置15的气相出口与收尘器17的气相入口连接,收尘器17的固相出口与磷石膏干粉仓16连接,收尘器17与磷石膏干粉仓16间还设置有第二计量秤;磷石膏干粉仓16的固相出口与磷石膏预热装置11连接,磷石膏干粉仓16与磷石膏预热装置11间依次设置有第三计量秤、第三皮带运输机和提升机18;磷石膏预热装置11的固相出口与磷石膏热解装置12的固相入口连接,磷石膏热解装置12的物料出口与高温气固分离器13的物料入口连接,高温气固分离器13的气相出口与磷石膏预热装置11的气相入口连接,磷石膏预热装置11的气相出口与制酸装置14的气相入口连接,磷石膏预热装置11与制酸装置14间还连接设置有换热冷却塔19;混合装置23的固相入口分别与生料预热装置21的固相出口和高温气固分离器13的固相出口连接,混合装置23的物料出口与扩大化气固分离器22的物料入口连接,扩大化气固分离器22的气相出口与生料预热装置21的气相入口连接,扩大化气固分离器22的固相出口与回转窑24的物料入口连接,回转窑24的固相出口与篦冷机25的固相入口连接,回转窑24的烟气出口与混合装置23的气相入口连接,回转窑24的窑头罩的三次风出口与磷石膏热解装置12的热风入口连接,磷石膏热解装置12的热风入口设置于磷石膏热解装置12的底部和侧面锥部,回转窑24的窑头罩的三次风出口与磷石膏热解装置12的热风入口间的连通管道上设置有阀门,生料预热装置21的气相出口与磷石膏粉磨烘干装置15的气相入口连接。A separate dual system for preparing sulfuric acid co-production cement with phosphogypsum, as shown in Figure 1, includes: a phosphogypsum pyrolysis acid-making system 1 and a cement
改造方法:改造某2500t/d新型干法水泥熟料生产线(参见图2),其分解炉为带预燃炉的分解炉,分解炉尺寸为Φ5.6×29m。改造时:①新增磷石膏热解制酸系统所有装备和设备,包括磷石膏预热装置11、磷石膏热解装置12、高温气固分离器13、制酸装置14、磷石膏粉磨烘干装置15、磷石膏干粉仓16、收尘器17、提升机18和换热冷却塔19等。②将原有水泥熟料煅烧系统进行改造,包括将C5旋风筒改为扩大化气固分离器22、预燃炉31新增热态新生钙入口(即将原有带预燃炉的分解炉功能改设为混合装置23)、原有三次风管改道连接磷石膏热解装置12。改造好后磷石膏热解制酸系统获得的热态新生钙通过热态新生钙入口引入预燃炉31,和原有C4来料一起进入预燃炉31,混合热生料再由预燃炉31进入原有分解炉主炉32,出分解炉主炉32后进入扩大化气固分离器22进行气固分离,分离后的粉料进入回转窑24进行煅烧并通过篦冷机25冷却后制备出熟料。Retrofit method: retrofit a 2500t/d new dry process cement clinker production line (see Figure 2). During reconstruction: ①Add all equipment and equipment of the phosphogypsum pyrolysis acid production system, including
具体生产方法为:将陈化磷石膏在堆场经过充分晒干均化后通过第一皮带运输机送入粉磨烘干装置15中进行粉磨和烘干,除去磷石膏中的游离水,在第一皮带运输机上加装除铁器,防止铁质材料损坏粉磨烘干机15;将熟料烧成系统的废气(控制温度在300-350℃)一部分经管道通入粉磨烘干机15中在烘干的同时进行选粉,物料的粒度控制在10μm-80μm,选粉后的磷石膏经第一计量秤称重后送入磷石膏干粉仓16中,气体中含尘颗粒被收尘器17收集并经第二计量秤称重后送入磷石膏干粉仓16中;干粉仓16下料经第三计量秤称重下料至第三皮带运输机,再经提升机18进入磷石膏预热装置11的上升管道,使磷石膏进入磷石膏预热装置11中,磷石膏在磷石膏预热装置11进行气固两相换热,预热到800-900℃后进入磷石膏旋流-悬浮态分离式热解炉12中,磷石膏旋流-悬浮态分离式热解炉12用三次风分别由炉底垂直向上和锥部侧面切向进入磷石膏旋流-悬浮态分离式热解炉12,使得磷石膏旋流-悬浮态分离式热解炉12内产生旋-喷结合型的向上的流场,煤粉和磷石膏粉随三次风冲散后完成充分混合、燃烧和热解。因为磷石膏热解需要还原气氛,故通过控制用风量及碳硫比来控制燃烧气氛,同时保障磷石膏热解炉高温氧化区温度为1000-1250℃,磷石膏分解率控制92%左右。充分热解后随热气流进入高温气固分离器13中进行气固分离,分离后获取的固体粉料—热态新生钙进入原有分解炉的预燃炉31(现混合装置23)中,和物料在预燃炉31预混合后经过分解炉主炉32(现混合装置23)和扩大化气固分离器22进入回转窑24中煅烧,煅烧好的熟料通过篦冷机25冷却后得到合格的熟料;含有SO2的废气(浓度8-11%,温度在300-400℃)则在磷石膏预热装置11的废气出口收集进入换热冷却塔19,冷却至20-40℃后在制酸车间得到硫酸。磷石膏旋流-悬浮态分离式热解炉12采用的燃料推选烟煤,碳硫比选择1.25,热值为5500kcal/kg-6000kcal/kg。改造后熟料产能提升至4500t/d左右。The specific production method is as follows: the aged phosphogypsum is fully dried and homogenized in the storage yard, and then sent to the grinding and drying device 15 through the first belt conveyor for grinding and drying, and the free water in the phosphogypsum is removed. An iron remover is installed on the belt conveyor to prevent iron materials from damaging the grinding and drying machine 15; part of the waste gas from the clinker sintering system (the temperature is controlled at 300-350°C) is passed into the grinding and drying machine 15 through the pipeline. Powder selection is carried out at the same time as drying, and the particle size of the material is controlled at 10 μm-80 μm. The phosphogypsum after powder selection is weighed by the first weighing scale and then sent to the phosphogypsum
实施例2Example 2
一种磷石膏制备硫酸联产水泥的分离式双系统和生产方法,其与实施例1的不同之处在于:A kind of separation type dual system and production method for preparing sulfuric acid co-production cement with phosphogypsum, the difference between it and embodiment 1 is:
所采用的磷石膏原料来自于贵州某公司,CaSO4·0.5H2O的百分含量为93.23%,其主要组成如表2所示。The adopted phosphogypsum raw material comes from a company in Guizhou, the percentage content of CaSO 4 ·0.5H 2 O is 93.23%, and its main composition is shown in Table 2.
表2Table 2
改造方法:改造某2000t/d新型干法水泥熟料生产线(参见图3),其分解炉为喷腾型分解炉,分解炉尺寸为Φ4.52×22.7m。改造时:①新增磷石膏热解制酸系统所有装备和设备,包括磷石膏预热装置11、磷石膏热解装置12、高温气固分离器13、制酸装置14、磷石膏粉磨烘干装置15、磷石膏干粉仓16、收尘器17、提升机18和换热冷却塔19等。②将原有水泥熟料煅烧系统进行改造,包括将C5旋风筒改为扩大化气固分离器22、分解炉41新增热态新生钙入口、原有三次风管改道连接磷石膏热解装置12。改造好后磷石膏热解制酸系统1获得的热态新生钙通过该热态新生钙入口直接引入分解炉41(现混合装置23),即和原有C4来料一起进入混合装置23,出混合装置23后进入扩大化气固分离器22进行气固分离,分离后的粉料进入回转窑24进行煅烧并通过篦冷机25冷却后制备出熟料。Modification method: Modification of a 2000t/d new dry process cement clinker production line (see Figure 3), the decomposition furnace is a spouting type decomposition furnace, and the size of the decomposition furnace is Φ4.52×22.7m. During the renovation: ①Add all equipment and equipment of the phosphogypsum pyrolysis acid production system, including
具体生产方法为:热解炉热分解温度高温氧化区为1150-1200℃,磷石膏分解率为95%左右,反应完全后随热气流进入高温气固分离器13中进行气固分离,分离后获取的固体粉料—热态新生钙直接进入原分解炉41(现混合装置23)中,和水泥熟料煅烧系统2的来料在混合装置23内混合均匀后经过扩大化气固分离器22进入回转窑24中煅烧,煅烧好的熟料通过篦冷机25冷却后得到合格的熟料;含有8-11%SO2的废气(温度在350-400℃)则在磷石膏预热装置11的废气出口收集进入换热冷却塔19,冷却至20-40℃后在制酸车间得到硫酸。磷石膏旋流-悬浮态分离式热解装置12采用的燃料推选烟煤,热值为5500kcal/kg-6000kcal/kg,碳硫比选择1.25。改造后熟料产能由原来的2000t/d提升至4000t/d左右。The specific production method is as follows: the thermal decomposition temperature of the pyrolysis furnace is 1150-1200 ° C in the high temperature oxidation zone, the decomposition rate of phosphogypsum is about 95%, and after the reaction is completed, the hot air flow enters the high temperature gas-
实施例3Example 3
一种磷石膏制备硫酸联产水泥的分离式双系统和生产方法,其与实施例1的不同之处在于:A kind of separation type dual system and production method for preparing sulfuric acid co-production cement with phosphogypsum, the difference between it and embodiment 1 is:
所采用的磷石膏原料来自于云南某公司,CaSO4·2H2O的百分含量为90.15%,其主要组成如表3所示。The adopted phosphogypsum raw material comes from a company in Yunnan, and the percentage content of CaSO 4 ·2H 2 O is 90.15%, and its main composition is shown in Table 3.
表3table 3
改造方法:改造某高海拔地区5000t/d新型干法水泥熟料生产线(参见图4),其分解炉为喷旋结合型分解炉,分解炉尺寸为Φ7.5×33m。改造时:①新增磷石膏热解制酸系统部分设备,主要包括磷石膏热解装置12、高温气固分离器13、制酸装置14、磷石膏粉磨烘干装置15、磷石膏干粉仓16、收尘器17、提升机18和换热冷却塔19;其中,磷石膏预热装置11利用原有生产线B系列的C1B-C4B,且其中原B系列的C5B旋风筒升级改造为高温气固分离器13,从高温气固分离器13出来的热态新生钙直接进入分解炉51(现混合装置23)锥部,其他水泥生料则通过原C4A下料口进入分解炉51(现混合装置23)。②将原有水泥熟料煅烧系统进行改造,包括将A系列的C5A旋风筒改为扩大化气固分离器22、原有三次风管改道连接磷石膏热解制酸系统的磷石膏热解装置12。改造好后磷石膏热解制酸系统获得的热态新生钙和原有A系列的C4A来料一起进入分解炉51(现混合装置23),出分解炉51(现混合装置23)后进入扩大化气固分离器22,分离后的粉料进入回转窑24进行煅烧并通过篦冷机25冷却后制备出熟料。Renovation method: Renovate a 5000t/d new dry process cement clinker production line in a high altitude area (see Figure 4). During renovation: ①Add some equipment of phosphogypsum pyrolysis acid production system, mainly including
具体生产方法为:磷石膏旋流-悬浮态分离式热解装置12采用的燃料为烟煤和褐煤,烟煤的热值为6000kcal/kg-6500kcal/kg,褐煤的热值为4000kcal/kg-4500kcal/kg,烟煤和褐煤按质量比7:3,碳硫比选择1.25,分两个喷煤管进入磷石膏热解炉中。褐煤喷煤管在三次风上方,烟煤喷煤管在褐煤喷煤管对侧,易燃的褐煤在高海拔地区能够快速燃烧并提高磷石膏热解炉初始段内的温度,使得与单独使用相比烟煤能够更快点燃。但褐煤的快速燃烧也大量消耗有限空间内的氧气,使得烟煤的初始燃烧速度受到抑制,之后燃烧速度随着烟煤与三次风的充分混合而逐渐加速,使磷石膏热解炉的温度分布更加均衡,在热解炉热分解温度高温氧化区为1150-1200℃,磷石膏分解率不低于为92%,反应完全后随热气流进入高温气固分离器13中进行气固分离,含有8-10%SO2的废气(温度在300-400℃)则在磷石膏预热装置11的废气出口收集进入换热冷却塔19,冷却至20-40℃后在制酸车间得到硫酸。改造后熟料产能由提升至6000t/d以上。The specific production method is as follows: the fuel used in the phosphogypsum cyclone-suspended
与现有技术相比,本发明的有益效果还包括:Compared with the prior art, the beneficial effects of the present invention also include:
传统的磷石膏联产水泥工艺是将磷石膏钙质原材料和石灰石钙质原材料混合在一起,因为磷石膏热解温度过高,使得石灰石钙质原材料与粘土等其他原料过早过多出现液相从而导致结皮,为解决这个问题,本发明通过设置分离式的磷石膏热解装置,将磷石膏和其他原料分离开进行反应,磷石膏在1200℃左右的热解环境热解、熟料煅烧参照现有水泥工艺在回转窑内完成从而避免生料出现过多液相。The traditional phosphogypsum co-production cement process is to mix phosphogypsum calcareous raw materials and limestone calcareous raw materials together. Because the pyrolysis temperature of phosphogypsum is too high, the limestone calcareous raw materials and other raw materials such as clay appear too early in liquid phase. In order to solve this problem, the present invention separates phosphogypsum and other raw materials for reaction by setting up a separate phosphogypsum pyrolysis device. The phosphogypsum is pyrolyzed and the clinker is calcined in a pyrolysis environment of about 1200°C. According to the existing cement process, it is completed in a rotary kiln to avoid excessive liquid phase in the raw meal.
本发明将需要在还原气氛下实现的磷石膏热解制酸过程和需要在氧化气氛(或弱还原气氛)下实现的水泥熟料煅烧过程分离开,制酸系统产生的含高浓度SO2通过磷石膏热解制酸系统设置的磷石膏预热装置换热后进入制酸装置完成制酸;磷石膏热解制酸系统产生的热态新生钙进入混合装置,与经生料预热装置预热获得的生料粉混合均匀后进入回转窑内完成熟料的煅烧,水泥熟料煅烧系统产生的烟气通过水泥熟料煅烧系统设置的生料预热装置换热后进入余热发电或生料磨。The invention separates the phosphogypsum pyrolysis acid-making process that needs to be realized in a reducing atmosphere and the cement clinker calcining process that needs to be realized under an oxidizing atmosphere (or a weak reducing atmosphere), and the high-concentration SO2 produced by the acid - making system passes through The phosphogypsum preheating device set in the phosphogypsum pyrolysis acid production system exchanges heat and enters the acid production device to complete acid production; the hot new calcium generated by the phosphogypsum pyrolysis acid production system enters the mixing device, and is preheated by the raw meal preheating device. The raw meal powder obtained by heat is mixed evenly and enters the rotary kiln to complete the clinker calcination. The flue gas generated by the cement clinker calcining system passes through the raw meal preheating device set in the cement clinker calcining system and then enters the waste heat power generation or raw meal after heat exchange. grind.
本发明的分离式双系统既可分开单独运行又可协作同时运行;本发明的磷石膏热解制酸系统与传统的磷石膏制酸系统相比,新增的重要热工设备为还原气氛下工作的磷石膏热解装置和高温气固分离器;本发明的水泥熟料煅烧系统与传统的熟料烧成系统相比,新改设的重要热工设备为氧化气氛(或弱还原气氛)下工作的混合装置(可在原有分解炉的基础上改进也可单独新设)和扩大化气固分离器;本发明的分离式双系统可实现对现有新型干法水泥生产线的快速升级改造,协同处置磷石膏的同时增加原有生产线的产量。Compared with the traditional phosphogypsum acid-making system, the newly added important thermal equipment of the phosphogypsum pyrolysis acid-making system of the invention is a reducing atmosphere. The working phosphogypsum pyrolysis device and high temperature gas-solid separator; compared with the traditional clinker calcining system, the new important thermal equipment of the cement clinker calcining system of the present invention is an oxidizing atmosphere (or a weak reducing atmosphere) The mixing device (which can be improved on the basis of the original calciner or can be newly set up separately) and the enlarged gas-solid separator; the separated dual system of the present invention can realize the rapid upgrading and transformation of the existing new dry process cement production line , Co-processing phosphogypsum while increasing the output of the original production line.
本发明可对现有的水泥烧成系统进行快速改造,在实现磷石膏制酸的同时不影响水泥熟料的生产,对于单系列的旧水泥生产线还有增产增效的空间;采用本技术时磷石膏的分解率可达90%以上,烟气中SO2浓度不小于8%,可实现磷石膏大规模高效率的开发利用,解决当前磷石膏堆积所造成的巨大污染问题。The invention can rapidly transform the existing cement sintering system, realizes acid production from phosphogypsum without affecting the production of cement clinker, and has room for increasing production and efficiency for a single series of old cement production lines; The decomposition rate of phosphogypsum can reach more than 90%, and the SO 2 concentration in the flue gas is not less than 8%, which can realize the large-scale and high-efficiency development and utilization of phosphogypsum, and solve the huge pollution problem caused by the current accumulation of phosphogypsum.
以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
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CN104828784A (en) * | 2015-04-29 | 2015-08-12 | 武汉工程大学 | Process for preparation of acid and combined production of cement through suspension decomposition of phosphogypsum out of kiln |
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