CN217120168U - Prilling granulator of function molding sand - Google Patents
Prilling granulator of function molding sand Download PDFInfo
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- CN217120168U CN217120168U CN202121804846.2U CN202121804846U CN217120168U CN 217120168 U CN217120168 U CN 217120168U CN 202121804846 U CN202121804846 U CN 202121804846U CN 217120168 U CN217120168 U CN 217120168U
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- support frame
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Abstract
The utility model relates to the technical field of sand production, and discloses a granulation device for functional molding sand, which comprises a supporting frame, wherein the upper side of the supporting frame is fixedly connected with a mounting frame, a power mechanism is fixedly connected in the mounting frame, the top of the supporting frame is fixedly connected with a screen box, a gear ring is slidably connected in the screen box, the inner surface of the gear ring is meshed and connected with a half gear, the middle of the half gear is fixedly sleeved with a first rotating shaft which is rotatably connected with the screen box, the granulation device for the functional molding sand drives the first rotating shaft to rotate through a power device, the first rotating shaft drives the gear ring to reciprocate left and right through the half gear and the gear ring, and simultaneously, the granulation device is driven by the power device to run for synchronous granulation, thereby realizing the full screening of the manufactured gravel, ensuring the synchronous running of the granulation device, and greatly improving the quality of the sand, the production efficiency of sand grains is improved, the production cost is reduced, and the practicability of the device is improved.
Description
Technical Field
The utility model relates to a sand grain production technical field specifically is a prilling granulator of function molding sand.
Background
The functional molding sand is divided into various types, including molding sand, water-coated sand and ceramsite sand, wherein the ceramsite sand plays a very large role in construction, the ceramsite sand is mainly formed by ceramic sintering of potash feldspar, bauxite, industrial solid waste coal cinder and the like, the conventional production of the ceramsite sand is that raw materials are crushed and then form a spherical structure through a granulator, then the spherical structure is sieved and then enters a rotary kiln for calcination, and the calcined semi-finished product is sieved through a drum sieve, collected through a collecting hopper and bagged to obtain a finished product.
When current haydite sand prilling granulator is using, put into the granulator with the raw materials after, the granulator leads to the raw materials to cause individual globular individual one by one, and the discharge gate is directly followed to the free hand and discharges, can't sieve the sand after the granulation, leads to the sand after the granulation to differ greatly to influence the quality of sand grain.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a prilling granulator of function molding sand has possessed and can carry out advantages such as synchronous autofilter to the sand grain of making, has solved present prilling granulator and can't carry out synchronous autofilter's problem to the sand grain of making.
(II) technical scheme
In order to solve the technical problem, the utility model provides a following technical scheme: a granulation device of functional molding sand comprises a support frame, wherein a mounting frame is fixedly connected to the upper side of the support frame, a power mechanism is fixedly connected in the mounting frame, a sieve box is fixedly connected to the top of the support frame, a gear ring is slidably connected in the sieve box, a half gear is meshed with the inner surface of the gear ring and is connected with the half gear, a first rotating shaft which is rotatably connected with the sieve box is fixedly sleeved in the middle of the half gear, one end of the first rotating shaft is in transmission connection with the output end of the power mechanism, a first spring is fixedly connected to the top of the gear ring, a sieve plate is fixedly connected to one end of the first spring, a second spring is fixedly connected to the bottom of the sieve plate, a sliding block which is slidably connected with the sieve box is fixedly connected to one end of the second spring, a funnel bin which is fixedly connected with the sieve box is arranged above the sieve plate, a second rotating shaft which is rotatably connected with the sieve box is rotatably connected to the bottom of the funnel bin, the surface of first pivot is connected through belt transmission with the surface of second pivot, the outer fixed surface of second pivot is connected with the puddler that is located the funnel storehouse, the outer fixed surface of second pivot has cup jointed two cam pieces that are located the sieve incasement, the top that is located power unit is provided with the prilling granulator who rotates with the mounting bracket and is connected.
Preferably, the granulation device includes with support frame fixed connection axis of rotation, the one end fixedly connected with granulation pot of axis of rotation, the bottom fixedly connected with discharge door of granulation pot, the below of discharge door is provided with the material funnel that connects with sieve case fixed connection.
Preferably, the outer surface of the granulating pan is fixedly connected with a sliding groove block, and the inner surface of the sliding groove block is connected with a roller which is rotatably connected with the supporting frame in a sliding manner.
Preferably, the power mechanism comprises a motor fixedly connected with the support frame, the output end of the motor is fixedly connected with a first transmission shaft rotationally connected with the support frame, the outer surface of the first transmission shaft is in transmission connection with the outer surface of the rotating shaft through a belt, one end of the first transmission shaft is in transmission connection with a second transmission shaft which is in rotation connection with the support frame through a belt, the outer surface of the second transmission shaft is fixedly sleeved with a first transmission bevel gear, the outer surface of the first transmission bevel gear is engaged and connected with a second transmission bevel gear, a third transmission shaft which is rotationally connected with the support frame is fixedly sleeved in the middle of the second transmission bevel gear, the outer surface of the third transmission shaft is connected with a fourth transmission shaft which is rotationally connected with the support frame through a belt, and one end of the fourth transmission shaft is fixedly sleeved with a third transmission bevel gear, and the outer surface of the third transmission bevel gear is in meshed connection with a fourth transmission bevel gear fixedly sleeved with the first rotating shaft.
Preferably, the upside fixedly connected with mounting bracket of sieve case, one side fixedly connected with sprinkler head of mounting bracket.
Preferably, the bottom of sieve case is connected with the discharging pipe, one side fixed connection control panel of support frame.
(III) advantageous effects
Compared with the prior art, the utility model provides a prilling granulator of function molding sand possesses following beneficial effect:
1. this prilling granulator of function molding sand drives first pivot through power device and rotates, and first pivot passes through the reciprocal side-to-side motion of half gear and gear circle drive gear circle, drives the prilling granulator through power device operation simultaneously and carries out synchronous granulation to when having realized carrying out abundant screening to the grit of making, also guaranteed prilling granulator's synchronous operation, improved the quality of sand grain greatly, improved the production efficiency of sand grain, and the production cost is reduced has improved the practicality of device.
2. This prilling granulator of function molding sand drives the second pivot through first pivot and rotates, and the second pivot is through driving puddler and cam and rotate soon, and smooth feeding when having guaranteed the sieve screening has prevented the jam of sieve to the striking of sieve of cam piece simultaneously, has improved the efficiency to the screening greatly, has also reduced the fault rate of device simultaneously, has improved production efficiency.
Drawings
Fig. 1 is a front view of the internal structure of the present invention.
Fig. 2 is a side view of the internal structure of the sieve box of the present invention.
Fig. 3 is a side view of the external structure of the present invention.
Fig. 4 is an enlarged view of a in fig. 1 according to the present invention.
In the figure: 1. a support frame; 2. a screen box; 3. a gear ring; 4. a half gear; 5. a first rotating shaft; 6. a first spring; 7. a sieve plate; 8. a second spring; 9. a slider; 10. a hopper bin; 11. a second rotating shaft; 12. a stirring rod; 13. a cam block; 14. a rotating shaft; 15. a granulation pot; 16. a discharge door; 17. a receiving hopper; 18. a chute block; 19. a roller; 20. a motor; 21. a first drive shaft; 22. a second drive shaft; 23. a first drive bevel gear; 24. a second drive bevel gear; 25. a third drive shaft; 26. a fourth drive shaft; 27. a third drive bevel gear; 28. a fourth drive bevel gear; 29 mounting the frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, a functional molding sand granulating device comprises a support frame 1, wherein an installation frame 29 is fixedly connected to the upper side of the support frame 1, a power mechanism is fixedly connected in the installation frame 29, a sieve box 2 is fixedly connected to the top of the support frame 1, a gear ring 3 is slidably connected in the sieve box 2, a half gear 4 is engaged with the inner surface of the gear ring 3, a first rotating shaft 5 rotatably connected with the sieve box 2 is fixedly sleeved in the middle of the half gear 4, one end of the first rotating shaft 5 is in transmission connection with the output end of the power mechanism, a first spring 6 is fixedly connected to the top of the gear ring 3, a sieve plate 7 is fixedly connected to one end of the first spring 6, a second spring 8 is fixedly connected to the bottom of the sieve plate 7, a slide block 9 slidably connected with the sieve box 2 is fixedly connected to one end of the second spring 8, a funnel bin 10 fixedly connected with the sieve box 2 is arranged above the sieve plate 7, the bottom of the funnel bin 10 is rotatably connected with a second rotating shaft 11 which is rotatably connected with the screen box 2, the outer surface of the first rotating shaft 5 is connected with the outer surface of the second rotating shaft 11 through belt transmission, the outer surface of the second rotating shaft 11 is fixedly connected with a stirring rod 12 which is positioned in the funnel bin 10, the outer surface of the second rotating shaft 11 is fixedly sleeved with two cam blocks 13 which are positioned in the screen box 2, a granulating device which is rotatably connected with a mounting frame 29 is arranged above the power mechanism, firstly, the first rotating shaft 5 is driven by the transmission mechanism to rotate, the first rotating shaft 5 drives the half gear 4 to rotate, the half gear 4 is meshed with the gear ring 3 to drive the gear ring 3 to move left and right in a reciprocating manner, the gear ring 3 drives the screen plate 7 to move left and right in a reciprocating manner to screen the manufactured sand grains, meanwhile, the first rotating shaft 5 drives the second rotating shaft 11 to rotate through a belt, the second rotating shaft 11 drives the stirring rod 12 to rotate to stir the material at the funnel mouth of the funnel bin 10, on being convenient for the material in funnel storehouse 10 got into sieve 7, second pivot 11 drives cam block 13 simultaneously and rotates, and cam block 13 beats sieve 7, and first spring 6 and second spring 8's cooperation makes sieve 7 reciprocate simultaneously to realized beating sieve 7, prevented sieve 7 and blockked up, thereby realized carrying out abundant screening to the good sand grain of granulation.
The granulation device comprises a rotating shaft 14 fixedly connected with the support frame 1, a granulation pot 15 fixedly connected with one end of the rotating shaft 14, a discharge door 16 fixedly connected with the bottom of the granulation pot 15, a material receiving funnel 17 fixedly connected with the screen box 2 is arranged below the discharge door 16, the discharge door 16 is controlled by an electromagnetic valve, and sand grains which are manufactured are opened through the discharge door 16 and are leaked into the funnel bin 10 of the screen box 2 through the material receiving funnel 17.
The outer surface of the granulating pan 15 is fixedly adjusted with a sliding groove block 18, the inner surface of the sliding groove block 18 is connected with a roller 19 which is rotatably connected with the supporting frame 1 in a sliding way, and the rotation stability of the granulating pan 15 is improved through the sliding of the roller 19 in the sliding groove block 18.
The power mechanism comprises a motor 20 fixedly connected with the support frame 1, a first transmission shaft 21 rotatably connected with the support frame 1 is fixedly connected with the output end of the motor 20, the outer surface of the first transmission shaft 21 is connected with the outer surface of the rotating shaft 14 through belt transmission, one end of the first transmission shaft 21 is connected with a second transmission shaft 22 rotatably connected with the support frame 1 through belt transmission, the outer surface of the second transmission shaft 22 is fixedly sleeved with a first transmission bevel gear 23, the outer surface of the first transmission bevel gear 23 is meshed with a second transmission bevel gear 24, the middle of the second transmission bevel gear 24 is fixedly sleeved with a third transmission shaft 25 rotatably connected with the support frame 1, the outer surface of the third transmission shaft 25 is connected with a fourth transmission shaft 26 rotatably connected with the support frame 1 through belt transmission, one end of the fourth transmission shaft 26 is fixedly sleeved with a third transmission bevel gear 27, the outer surface of the third transmission bevel gear 27 is meshed with a fourth transmission bevel gear 28 fixedly sleeved with the first rotating shaft 5, drive first transmission shaft 21 through motor 20 and rotate, first transmission shaft 21 drives axis of rotation 14 through the belt and rotates, first transmission shaft 21 drives second transmission shaft 22 through the belt and rotates, second transmission shaft 22 drives second transmission bevel gear 24 through first transmission bevel gear 23, second transmission bevel gear 24 drives third transmission shaft 25 and rotates, third transmission shaft 25 drives fourth transmission shaft 26 through the belt and rotates, fourth transmission shaft 26 drives fourth transmission bevel gear 28 through third transmission bevel gear 27 and rotates, fourth transmission bevel gear 28 drives first pivot 5 and rotates.
The upside fixedly connected with mounting bracket of sieve case 2, one side fixedly connected with watering head of mounting bracket sprinkles water in to the granulation nest through watering head.
The bottom of sieve case 2 is connected with the discharging pipe, one side fixed connection control panel of support frame 1.
The working principle is as follows: firstly, a first transmission rotating shaft is driven to rotate by a motor, a first transmission shaft 21 drives a rotating shaft 14 to rotate by a belt, the rotating shaft drives a granulating pair to granulate, after granulation is finished, the motor drives the rotating shaft to reciprocate for 30 degrees by PLC programming program control, simultaneously, a discharge door 16 is opened by an electromagnetic valve, manufactured sand grains enter a screen box by a material borrowing funnel, after materials in a granulating pan completely enter the screen box, the discharge door is closed, granulation is carried out by a granulating pan, at the moment, the motor starts to rotate by PLC programming program control, the motor drives the first transmission rotating shaft to rotate, the first transmission shaft 21 drives the rotating shaft 14 to rotate by the belt, the first transmission shaft 21 drives a second transmission shaft 22 to rotate by the belt, the second transmission shaft 22 drives a second transmission bevel gear 24 by the first transmission bevel gear 23, the second transmission bevel gear 24 drives a third transmission shaft 25 to rotate, the third transmission shaft 25 drives a fourth transmission shaft 26 to rotate through a belt, the fourth transmission shaft 26 drives a fourth transmission bevel gear 28 to rotate through a third transmission bevel gear 27, the fourth transmission bevel gear 28 drives a first rotating shaft 5 to rotate, the first rotating shaft 5 drives a half gear 4 to rotate, the half gear 4 is meshed with a gear ring 3 to drive the gear ring 3 to move left and right in a reciprocating manner, the gear ring 3 drives a sieve plate 7 to move left and right in a reciprocating manner to screen the manufactured sand grains, meanwhile, the first rotating shaft 5 drives a second rotating shaft 11 to rotate through the belt, the second rotating shaft 11 drives a stirring rod 12 to rotate to stir the material at the funnel opening of the funnel bin 10, the material in the funnel bin 10 conveniently enters the sieve plate 7, meanwhile, the second rotating shaft 11 drives a cam block 13 to rotate, the cam block 13 knocks the sieve plate 7, and meanwhile, the first spring 6 is matched with the second spring 8 to enable the sieve plate 7 to move up and down, so that the sieve plate 7 is knocked, the sieve plate 7 is prevented from being blocked, so that the fully screening of the granulated sand is realized, and the synchronous and good operation of the device is ensured.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a prilling granulator of functional molding sand, includes support frame (1), its characterized in that: the upper side of the support frame (1) is fixedly connected with a mounting frame (29), the interior of the mounting frame (29) is fixedly connected with a power mechanism, the top of the support frame (1) is fixedly connected with a sieve box (2), the sieve box (2) is internally connected with a gear ring (3), the inner surface of the gear ring (3) is meshed with a half gear (4), the middle of the half gear (4) is fixedly sleeved with a first rotating shaft (5) which is rotatably connected with the sieve box (2), one end of the first rotating shaft (5) is in transmission connection with the output end of the power mechanism, the top of the gear ring (3) is fixedly connected with a first spring (6), one end of the first spring (6) is fixedly connected with a sieve plate (7), the bottom of the sieve plate (7) is fixedly connected with a second spring (8), one end of the second spring (8) is fixedly connected with a sliding block (9) which is slidably connected with the sieve box (2), the top that is located sieve (7) is provided with funnel storehouse (10) with sieve case (2) fixed connection, the bottom of funnel storehouse (10) is rotated and is connected with second pivot (11) of being connected with sieve case (2) rotation, the surface of first pivot (5) is connected through belt transmission with the surface of second pivot (11), the fixed surface of second pivot (11) is connected with puddler (12) that are located funnel storehouse (10), the fixed surface of second pivot (11) has cup jointed two cam piece (13) that are located sieve case (2), the top that is located power unit is provided with rotates the prilling granulator who is connected with mounting bracket (29).
2. The functional molding sand granulating apparatus according to claim 1, wherein: the granulation device comprises a rotating shaft (14) fixedly connected with a support frame (1), one end of the rotating shaft (14) is fixedly connected with a granulation pot (15), the bottom of the granulation pot (15) is fixedly connected with a discharge door (16), and a material receiving funnel (17) fixedly connected with a screen box (2) is arranged below the discharge door (16).
3. The functional molding sand granulating apparatus according to claim 2, wherein: the outer surface of the granulating pan (15) is fixedly adjusted with a sliding groove block (18), and the inner surface of the sliding groove block (18) is connected with a roller (19) which is rotationally connected with the support frame (1) in a sliding manner.
4. The granulating apparatus of functional molding sand as set forth in claim 1, wherein: the power mechanism comprises a motor (20) fixedly connected with a support frame (1), the output end of the motor (20) is fixedly connected with a first transmission shaft (21) rotatably connected with the support frame (1), the outer surface of the first transmission shaft (21) is in belt transmission connection with the outer surface of a rotating shaft (14), one end of the first transmission shaft (21) is connected with a second transmission shaft (22) rotatably connected with the support frame (1) through belt transmission, the outer surface of the second transmission shaft (22) is fixedly sleeved with a first transmission bevel gear (23), the outer surface of the first transmission bevel gear (23) is in meshing connection with a second transmission bevel gear (24), the middle of the second transmission bevel gear (24) is fixedly sleeved with a third transmission shaft (25) rotatably connected with the support frame (1), the outer surface of the third transmission shaft (25) is connected with a fourth transmission shaft (26) rotatably connected with the support frame (1) through belt transmission, one end of the fourth transmission shaft (26) is fixedly sleeved with a third transmission bevel gear (27), and the outer surface of the third transmission bevel gear (27) is connected with a fourth transmission bevel gear (28) which is fixedly sleeved with the first rotating shaft (5) in a meshed mode.
5. The functional molding sand granulating apparatus according to claim 1, wherein: the upside fixedly connected with mounting bracket of sieve case (2), one side fixedly connected with watering head of mounting bracket.
6. The functional molding sand granulating apparatus according to claim 1, wherein: the bottom of sieve case (2) is connected with the discharging pipe, one side fixed connection control panel of support frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121804846.2U CN217120168U (en) | 2021-08-04 | 2021-08-04 | Prilling granulator of function molding sand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121804846.2U CN217120168U (en) | 2021-08-04 | 2021-08-04 | Prilling granulator of function molding sand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217120168U true CN217120168U (en) | 2022-08-05 |
Family
ID=82613601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121804846.2U Active CN217120168U (en) | 2021-08-04 | 2021-08-04 | Prilling granulator of function molding sand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217120168U (en) |
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2021
- 2021-08-04 CN CN202121804846.2U patent/CN217120168U/en active Active
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Effective date of registration: 20230918 Address after: Room 203, building 3, No. 1, Amber Road, Yongning Park, Pukou Economic Development Zone, Nanjing, Jiangsu 211806 Patentee after: Jiangsu hongbaiyi New Material Technology Co.,Ltd. Address before: 214200, no.196, Dingshan North Road, Dingshu Town, Yixing City, Wuxi City, Jiangsu Province Patentee before: Yixing plosen New Material Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |