CN217114002U

CN217114002U - Zinc dipping device for insulator hardware processing

Info

Publication number: CN217114002U
Application number: CN202123372244.7U
Authority: CN
Inventors: 陈兵; 陈辉
Original assignee: Rugao Linda Line Hardware Co ltd
Current assignee: Rugao Linda Line Hardware Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-08-02
Anticipated expiration: 2031-12-30

Abstract

The utility model relates to a zinc dipping device for processing insulator hardware, which comprises a hardware assembly, a zinc pot, a centrifugal barrel, a water pool, a ground rail mechanism and a recovery frame; in the utility model, the first, second and third robots are operated separately and step by step along the ground rail, so that the manual participation is not needed, the potential safety hazard to a processing workshop is avoided, the installation and the maintenance are convenient, the step of manual feeding and discharging is saved, and the labor is greatly saved; the hardware assembly of the utility model comprises a clamping bracket and a plurality of hardware, which is used for batch completion of each step and improves the processing efficiency, and meanwhile, the rotary lifting ring can lead the cross-shaped supporting frame to rotate infinitely on the horizontal plane along the bolt, thereby preventing the clamping bracket from being damaged in the centrifugal process; the utility model discloses the universal wheel is installed to the bottom of centre shelf, installs a plurality of backup pads on the supporter side by side, installs a plurality of couples in the backup pad for connect rings, can retrieve the good gold utensil of processing and conveniently shift in batches.

Description

Zinc dipping device for insulator hardware processing

Technical Field

The utility model relates to a gold utensil processing structure field especially relates to an insulator gold utensil processing is with zinc dipping device.

Background

The composite insulator metal fitting (fittingsofpsolymerindustor) is the metal end at both ends of the composite insulator, and is an important component of the composite insulator. The composite insulator is composed of composite insulator hardware, a glass fiber drawing rod and silicon rubber. The composite insulator hardware can be divided into a suspension composite insulator hardware, a post composite insulator hardware, a cross arm composite insulator hardware, a pin composite insulator hardware and a railway special composite insulator hardware according to the division of the composite insulators. The suspension type composite insulator hardware is the most commonly used one of the composite insulator hardware, and can be divided into 1, a single-lug and double-lug composite insulator hardware, 2, a hanging ring composite insulator hardware, 3, a Y-shaped composite insulator hardware and 4, a ball head and ball socket composite insulator hardware.

The single-lug and double-lug composite insulator hardware needs to be subjected to hot dip galvanizing processing in the processing process, and when the hot dip galvanizing is performed, the surface of the single-lug and double-lug composite insulator hardware needs to be pickled to remove impurities on the surface, then the single-lug and double-lug composite insulator hardware is washed with water, and then the single-lug and double-lug composite insulator hardware is sent to a hot galvanizing liquid tank to be galvanized. At present, in a traditional hot dip galvanizing system, pickling and galvanizing of single-lug and double-lug composite insulator hardware are produced in different areas, namely, a batch of single-lug and double-lug composite insulator hardware is firstly sent to a pickling area for pickling, then is manually transported to a washing area for washing, and then is manually transported to a zinc tank for galvanizing after washing, and after galvanizing is completed, redundant zinc liquid on the surface of a workpiece is manually treated one by one, so that great troubles are caused, a large amount of manpower is consumed for operation in the whole hot dip galvanizing process, the labor intensity of workers is high, and the working efficiency is not high.

Prior patent CN 202011026272.0 provides a hot dip galvanizing system for single and double ear processing, which comprises a feeding unit; the pickling unit comprises a first pickling tank, a second pickling tank and a duplex counter-current water washing tank; the plating assisting unit comprises a plating assisting groove and a drying groove; a blanking unit; a first circulation assembly is arranged between the pickling unit and the plating assisting unit; the zinc dipping unit comprises a zinc pot, a centrifugal barrel and a water tank which are sequentially distributed; and a second circulation assembly is arranged in the zinc dipping unit. The invention has the advantages that: through the mutual cooperation between the feeding unit, the pickling unit, the plating assisting unit, the discharging unit, the first circulation assembly, the zinc dipping unit and the second circulation assembly, the continuous pickling, washing and heat treatment of the single-lug and double-lug insulator hardware fitting are realized, the automation is realized, the manual circulation is reduced, the manual labor intensity is reduced, and the working efficiency is improved.

However, the above patents have the following drawbacks: the annular circulation guide rail is arranged above the zinc dipping unit, gravity is supported by the upper part, and the annular circulation guide rail is easy to fall down after being used for a long time, can also influence the stability of a wall body and has certain potential safety hazard; in addition, in practical use, the second hanger or the first hanger still needs to be manually carried, and the labor intensity of workers is high.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide an insulator gold utensil processing is with zinc dipping device solves current patent and has the problem that potential safety hazard, personnel intensity of labour are big.

In order to solve the technical problem, the utility model adopts the technical scheme that: the utility model provides an insulator gold utensil processing is with zinc dipping device which innovation point lies in: the device comprises a hardware fitting assembly, a zinc pot, a centrifugal barrel, a water tank, a ground rail mechanism and a recovery frame;

the zinc pot and the centrifugal barrel are arranged side by side, the water pool is arranged at one side between the zinc pot and the centrifugal barrel, the recovery frame comprises two opposite storage racks, and the recovery frame is arranged at one side of the water pool;

the ground rail mechanism comprises a first ground rail, a second ground rail and a third ground rail which are adjacently arranged;

the first ground rail is of a v-21274-shaped structure, a first robot is installed on the first ground rail, one side of the first ground rail extends to the zinc pot, the other side of the first ground rail extends to the centrifugal barrel, and a hardware fitting assembly subjected to zinc plating in the zinc pot is clamped and transferred by the first robot and is placed in the centrifugal barrel for centrifugation;

the second ground rail is of a step-shaped structure, a second robot is installed on the second ground rail, one side of the second ground rail extends to the centrifugal barrel, the other side of the second ground rail extends to the water pool, and the hardware assembly centrifuged in the centrifugal barrel is clamped and transferred to the water pool for cleaning through the second robot;

the third ground rail is L shape structure, installs the third robot on the third ground rail, one side of third ground rail extends to pond department, and the opposite side extends to and is located between two supporter in the recovery frame, through the third robot with rinse the gold utensil subassembly centre gripping of finishing in the pond and transfer to on two supporter.

Furthermore, the hardware assembly comprises a clamping bracket and a plurality of hardware, and is used for completing each step in batches and improving the processing efficiency;

the centre gripping support includes a cross support, a rotatory rings and a plurality of anchor clamps, the anchor clamps interval is installed on the bottom surface of cross support, has seted up the connecting hole at the middle part of cross support, is used for the installation rotatory rings, rotatory rings include a rings, a bolt and a plurality of ball, the bolted connection hole has been seted up in rings for the top nut of construction bolt, and still be equipped with between bolted connection hole and the bolt the ball.

Further, the universal wheel is installed to the bottom of supporter, installs a plurality of backup pads on the supporter side by side, install a plurality of couples in the backup pad for connect rings, can retrieve the good gold utensil of processing and conveniently shift in batches.

The utility model has the advantages that:

1) the utility model discloses in, divide worker, substep operation along the ground rail through first, two, three robots, need not artifical the participation, can not cause the potential safety hazard to the workshop, be convenient for install and maintain, save the step of manual unloading of going up simultaneously, use manpower sparingly greatly.

2) The hardware assembly of the utility model comprises a clamping bracket and a plurality of hardware, which is used for batch completion of each step and improves the processing efficiency, and meanwhile, the rotary lifting ring can lead the cross-shaped supporting frame to rotate infinitely on the horizontal plane along the bolt, thereby preventing the clamping bracket from being damaged in the centrifugal process;

3) the utility model discloses the universal wheel is installed to the bottom of centre shelf, installs a plurality of backup pads on the supporter side by side, installs a plurality of couples in the backup pad for connect rings, can retrieve the good gold utensil of processing and conveniently shift in batches.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is the utility model discloses a zinc dipping device for processing insulator gold utensil front view.

Fig. 2 is the utility model discloses a zinc dipping device's gold utensil subassembly structure top view is used in insulator gold utensil processing.

Fig. 3 is the utility model discloses a zinc dipping device's backup pad structure chart is used in insulator gold utensil processing.

Detailed Description

The zinc dipping device for processing the insulator hardware shown in fig. 1 to 3 comprises a hardware assembly 1, a zinc pot 2, a centrifugal barrel 3, a water tank 4, a ground rail mechanism 5 and a recovery frame.

Zinc pot 2, centrifugation bucket 3 set up side by side, and one side department that pond 4 set up between zinc pot 2 and centrifugation bucket 3 retrieves the frame including two supporter 6 that set up in opposite directions, and retrieves one side department that the frame set up pond 4.

The ground rail mechanism 5 comprises a first ground rail, a second ground rail and a third ground rail which are adjacently arranged.

The first ground rail 51 is of a v-21274h-shaped structure, a first robot is installed on the first ground rail 51, one side of the first ground rail 51 extends to the zinc pot 2, the other side of the first ground rail extends to the centrifugal barrel 3, and the hardware fitting assembly 1 after zinc plating in the zinc pot 2 is clamped and transferred by the first robot and is placed in the centrifugal barrel 3 for centrifugation.

The second ground rail 52 is step-shaped structure, and the second robot is installed on the second ground rail 52, and one side of the second ground rail 52 extends to the centrifuge bucket 3, and the other side extends to the water pool 4, and the gold utensil subassembly 1 that the centrifugation was ended in the centrifuge bucket 3 is clamped and transferred through the second robot and is arranged in the water pool 4 for cleaning.

The third ground rail 53 is an L-shaped structure, a third robot is mounted on the third ground rail 53, one side of the third ground rail 53 extends to the water pool 4, the other side of the third ground rail extends to the interior of the recycling frame and is located between the two article placing frames 6, and the third robot clamps the metal fitting assembly 1 cleaned in the water pool 4 and transfers the metal fitting assembly to the two article placing frames 6.

The hardware fitting assembly 1 comprises a clamping support and a plurality of hardware fittings and is used for completing each step in batches and improving the processing efficiency.

The clamping support comprises a cross-shaped support 11, a rotary lifting ring 12 and a plurality of clamps, the clamps are installed on the bottom surface of the cross-shaped support 11 at intervals, and a connecting hole is formed in the middle of the cross-shaped support 11 and used for installing the rotary lifting ring 12.

The rotary lifting ring 12 comprises a lifting ring, a bolt and a plurality of balls, a bolt connecting hole is formed in the lifting ring and used for installing a top nut of the bolt, and the balls are further arranged between the bolt connecting hole and the bolt.

The universal wheel is installed to the bottom of supporter 6, installs a plurality of backup pads 61 on the supporter 6 side by side, installs a plurality of couples 62 on the backup pad 61 for connect rings, can retrieve the good gold utensil of processing and conveniently shift in batches.

The working principle of this patent:

tin immersion: and (3) placing the hardware assembly 1 in a zinc pot 2 for galvanizing.

Centrifuging: the clamp of the hardware fitting assembly 1 with the end of galvanizing in the zinc pot 2 is transferred through the first robot and is placed in the centrifugal barrel 3 for centrifugation, and the next hardware fitting assembly 1 is continuously clamped for centrifugation after resetting.

Cleaning: the gold utensil subassembly 1 centre gripping that the centrifugation was ended in will centrifuge bucket 3 through the second robot shifts and arranges the washing in pond 4 in, resets, continues to centre gripping next gold utensil subassembly 1 and washs.

And (3) recovering: through the third robot with rinse 1 centre gripping of the gold utensil subassembly of finishing in the pond 4 and transfer to two supporter 6 on, reset, continue the next gold utensil subassembly of centre gripping 1 and retrieve, wait to hang full gold utensil subassembly 1 back on one of them supporter, retrieve with the supporter that trades the sky with it to utilize the third robot to carry next gold utensil subassembly 1 on another supporter.

It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an insulator gold utensil processing is with zinc dipping device which characterized in that: the device comprises a hardware fitting assembly, a zinc pot, a centrifugal barrel, a water tank, a ground rail mechanism and a recovery frame;

2. The zinc dipping device for insulator hardware machining according to claim 1, wherein the zinc dipping device comprises: the hardware fitting assembly comprises a clamping bracket and a plurality of hardware fittings;

3. The zinc dipping device for insulator hardware machining according to claim 1, wherein the zinc dipping device comprises: the universal wheel is installed to the bottom of supporter, installs a plurality of backup pads on the supporter side by side, install a plurality of couples in the backup pad for connect rings.