CN217098582U - Artificial auxiliary material injection device for foaming of solar water tank - Google Patents

Abstract

The utility model discloses a solar energy water tank foaming is with artifical supplementary notes material device, including the foaming rifle head, the grudging post, the rotating turret, the slip table, canceling release mechanical system, the truss, the hoist engine, the equalizer, the upper end of grudging post is rotated and is connected with the rotating turret, the upper end of rotating turret is equipped with the slip table, the slip table is along the radial slip who uses the rotating turret as the centre of a circle, be equipped with the canceling release mechanical system who is used for driving the slip table radial reset on the rotating turret, the upper end of slip table is equipped with the truss, the truss is equipped with the hoist engine in the one end of being close to the slip table, the truss is equipped with the equalizer in the one end of keeping away from the slip table, the hoist engine passes through the lifting rope and is connected with the equalizer, the equalizer is connected with the foaming rifle head. The utility model discloses not only make and annotate material convenient operation nimble, still conveniently change the water tank of different product models, be favorable to improving the production efficiency who annotates material efficiency and water tank.

Description

Artificial auxiliary material injection device for foaming of solar water tank

Technical Field

The utility model relates to a processing equipment technical field of solar energy water tank, concretely relates to foaming of solar energy water tank is with artifical supplementary notes material device.

Background

The solar water tank comprises an inner container and an outer skin wrapped outside the inner container, and in order to improve the heat preservation effect, a cavity between the inner container and the outer skin needs to be filled with a foaming material. When filling the foaming material, as shown in fig. 1, a water tank to be filled with the foaming material is conveyed on an annular conveying line 1, and a manual auxiliary material injection device 2 is placed at an eccentric position of an inner ring of the annular conveying line 1.

The existing manual auxiliary material injection device comprises a foaming gun head and a forklift, wherein the forklift is fixed in position, and the foaming gun head is heavy and needs to be supported by the forklift. The vertical height of the foaming gun head is adjusted through a forklift, and the forklift can support the foaming gun head to lift. Because the foaming gun head is placed on the forklift with a fixed position, the position of the foaming gun head in a horizontal plane is fixed, and the foaming gun head can inject materials into the water tank only when the water tank is transported to the position right below the foaming gun head by an annular transportation line. When the water tanks of different product models are replaced or maintained, the heights of the foaming gun heads need to be greatly increased or reduced due to the fact that the water tanks of different product models have different heights, and the heights of the foaming gun heads can be adjusted only by the aid of a forklift.

As can be seen from the above description, on the one hand, because the position of the foaming gun head in the horizontal plane is fixed, the injection efficiency of the foaming gun head into the water tank depends mainly on the transportation speed of the ring-shaped transportation line, and the slower the transportation speed of the ring-shaped transportation line, the lower the injection efficiency. On the other hand, because the height-adjusting need be passed through fork truck to the foaming rifle head, so lift up the foaming rifle head and transfer the speed of foaming rifle head slower and inconvenient to also will reduce and annotate material efficiency. On the other hand, when changing the water tank of different product models, in order to adapt to the water tank of different product models, also need adjust the height of foaming rifle head by a wide margin through fork truck, take trouble and hard, not only increased the time of changing different product models water tanks on the annular transportation line, also will reduce notes material efficiency. The reduction of the injection efficiency will result in the reduction of the production efficiency of the water tank.

Therefore, how to conveniently and flexibly perform the material injection operation and how to conveniently replace the water tanks with different product models so as to improve the material injection efficiency and the production efficiency of the water tanks is a technical problem to be solved urgently by technical personnel in the field.

SUMMERY OF THE UTILITY MODEL

The utility model discloses it is not enough to the above-mentioned that prior art exists, provides a solar energy water tank foaming with artifical supplementary notes material device, the utility model discloses not only make notes material convenient operation nimble, still conveniently change the water tank of different product models, be favorable to improving the production efficiency who annotates material efficiency and water tank.

In order to realize the purpose, the utility model discloses a technical scheme is:

the utility model provides a solar energy water tank foaming is with artifical supplementary notes material device, including the foaming rifle head, the grudging post, the rotating turret, the slip table, canceling release mechanical system, the truss, the hoist engine, the equalizer, the upper end of grudging post is rotated and is connected with the rotating turret, the upper end of rotating turret is equipped with the slip table, the slip table is along the radial slip who uses the rotating turret as the centre of a circle, be equipped with the canceling release mechanical system who is used for driving the slip table and radially resets on the rotating turret, the upper end of slip table is equipped with the truss, the truss is equipped with the equalizer in the one end of keeping away from the slip table, the hoist engine passes through the lifting rope and is connected with the equalizer, the equalizer is connected with the foaming rifle head.

Further, the grudging post includes first tubular column, the rotating turret includes second tubular column and fixed plate, and the upper end of first tubular column is uncovered, and the lower extreme of second tubular column seals, and the lower seal end of second tubular column is equipped with the center post, and the center post is connected with first tubular column rotation through the bearing in inserting the inner chamber of first tubular column from the upper opening end of first tubular column, the upper end of second tubular column is equipped with the fixed plate, is equipped with the guide rail on the fixed plate, the guide rail with slip table sliding fit.

Furthermore, a reinforcing rib is arranged between the fixing plate and the second pipe column.

Further, canceling release mechanical system includes cylinder, cylinder sensor, arc magnet, controller, be equipped with the cylinder on the fixed plate, the piston rod of cylinder with the slip table is connected, be equipped with the cylinder sensor on the inner wall of first tubular column, the center post perhaps with center post synchronous rotation be equipped with the arc magnet on the bearing, cylinder sensor and cylinder all are connected with the controller electricity, and when the arc magnet was sensed to the cylinder sensor, the piston rod of controller control cylinder was retracted, and when the arc magnet was not sensed to the cylinder sensor, the piston rod of controller control cylinder stretched out.

Further, the balancer is connected with the foaming gun head through a connecting rope.

Furthermore, the truss is kept away from the one end of slip table is equipped with reason line pole, and the upper end and the truss of reason line pole are connected, are equipped with the reason line cover on the reason line pole, and the reason line cover is equipped with walks the line chamber, the conveying pipeline of foaming rifle head with walk the cooperation of line chamber.

Furthermore, the truss frame is in keeping away from the one end of slip table rotates and is connected with the pulley, the pulley with the lifting rope cooperation.

The utility model discloses beneficial effect who has:

1. the utility model provides an among the notes material device, in the horizontal plane, the workman can rotate the foaming rifle head, and canceling release mechanical system can radially reset the foaming rifle head, and in vertical direction, the workman can laborsaving drag the foaming rifle head underground, and the balancer can drag the foaming rifle head and reset. Thereby when annotating the material operation, the workman need not to wait for annular transportation line to carry the water tank to target in place, but can operate in a flexible way initiatively the utility model discloses an annotate the material device and initiatively annotate the material toward the water tank, liberated workman's productivity, be favorable to improving and annotate material efficiency to be favorable to improving the production efficiency of water tank.

And when changing the water tank of different product models, the setting of hoist engine can easily increase substantially or reduce the height of foaming rifle head to adapt to the water tank of different product models, saved the time of changing the water tank of different product models on the annular transportation line, also be favorable to improving and annotate material efficiency, thereby also be favorable to improving the production efficiency of water tank.

2. The utility model discloses well balancer's setting can also let the workman more laborsavingly draw and drag the foaming rifle head, is favorable to reducing workman's intensity of labour.

3. The utility model discloses a set up reason line pole and reason line cover, can retrain the conveying pipeline of foaming rifle head, prevent that the circuit is mixed and disorderly, be favorable to letting the site operation annular more clean and tidy, also be favorable to the workman to maintain the work.

Drawings

FIG. 1 is a schematic diagram of a background art configuration;

FIG. 2 is a first schematic structural view of an artificial auxiliary material injection device for foaming of a solar water tank;

FIG. 3 is a schematic structural view II of an artificial auxiliary material injection device for foaming of a solar water tank;

FIG. 4 is a third schematic structural view of an artificial auxiliary material injection device for foaming of a solar water tank;

fig. 5 is a partial structural schematic diagram of an artificial auxiliary material injection device for foaming of a solar water tank.

Description of reference numerals:

1-an annular conveying line, wherein,

2-a manual auxiliary material injection device,

31-the first tubular string of tubing,

41-a second column, 411-a central column, 412-a bearing, 42-a fixed plate, 421-a guide rail, 43-a reinforcing rib,

5-a sliding table is arranged on the upper portion of the frame,

61-a cylinder, 62-an arc-shaped magnet,

7-truss, 71-pulley, 72-wire arranging rod, 721-wire arranging sleeve,

8-a winch, 81-a lifting rope,

9-spring balancer, 91-shell hook, 92-steel wire rope hook, 93-connecting rope,

10-a foaming gun head and 101-a material conveying pipe.

Detailed Description

For a better understanding of the present invention, reference is made to the following description taken in conjunction with the accompanying drawings. It is noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Example (b):

as shown in fig. 2-5, the manual auxiliary injection device for solar water tank foaming comprises a vertical frame, a rotating frame, a sliding table 5, a reset mechanism, a truss 7, a winch 8, a balancer and a foaming gun head 10.

The stand comprises a first tubular string 31, the upper end of the first tubular string 31 being open.

The rotating frame includes a second stem 41 and a fixing plate 42, and the fixing plate 42 is fixedly installed at an upper end of the second stem 41. The lower end of the second tubular column 41 is sealed, a central column 411 is fixedly installed at the lower sealed end of the second tubular column 41, the central column 411 can be inserted into the inner cavity of the first tubular column 31 from the upper open end of the first tubular column 31, the central column 411 is in running fit with the first tubular column 31 through a bearing 412, and the axis of the second tubular column 41 coincides with the axis of the first tubular column 31 and the axis of the central column 411.

In order to improve the structural strength of the turret, a reinforcing rib 43 is fixedly installed between the fixed plate 42 and the second stem 41.

The slide table 5 is slidably engaged with a guide rail 421 fixedly mounted on the fixed plate 42, and when the slide table 5 slides along the guide rail 421, the slide table 5 also slides in a radial direction around the second column 41 as a center when viewed in a horizontal plane (i.e., in a plan view).

The reset mechanism can drive the sliding table 5 to reset to the initial position in the radial direction. For example, when the initial position of the slide table 5 is directly above the second tubular column 41, and the slide table 5 is radially away from the second tubular column 41, the reset mechanism can radially return the slide table 5 to the position directly above the second tubular column 41, so as to achieve radial reset.

For example, the reset mechanism may be an elastic member, for example, a spring, and when the elastic member is used as the reset mechanism, the sliding table 5 may be fixedly connected to one end of the elastic member, and the other end of the elastic member may be fixedly connected to the fixing plate 42. After the slipway 5 is radially far away from the second pipe column 41, the elastic element can radially pull the slipway 5 back to the original position, so that the radial reset is realized.

In this embodiment, the reset mechanism includes an air cylinder 61, an air cylinder sensor, an arc magnet 62 and a controller, the air cylinder 61 is fixedly mounted on the fixing plate 42, a piston rod of the air cylinder 61 is connected with the sliding table 5, the air cylinder sensor is mounted on the inner wall of the first tubular column 31, more specifically, the air cylinder sensor is mounted on the inner wall of the first tubular column 31 at a position corresponding to the region a shown in fig. 1, the arc magnet 62 is mounted on the central column 411 or a bearing 412 rotating synchronously with the central column 411, and both the air cylinder sensor and the air cylinder 61 are electrically connected with the controller.

When a worker pulls the foaming gun head 10 to rotate the foaming gun head 10 around the first tubular column 31, the truss 7, the sliding table 5, the second tubular column 41 and the central column 411 also rotate around the first tubular column 31 along with the foaming gun head 10, so that the arc-shaped magnet 62 synchronously rotates along with the central column 411. During the rotation of the arc magnet 62, the cylinder sensor located on the inner wall of the first pipe string 31 senses the arc magnet 62 or does not sense the arc magnet 62. Referring to fig. 1, when the arc magnet 62 rotates to the B zone or the C zone, the cylinder sensor does not sense the arc magnet 62; when the arc magnet 62 rotates to the a zone, the cylinder sensor senses the arc magnet 62.

When the cylinder sensor senses the arc magnet 62, the controller controls the piston rod of the cylinder 61 to retract, and the sliding table 5, the truss 7 and the foaming gun head 10 are radially far away from the second pipe column 41 in the horizontal plane. When the cylinder sensor does not sense the arc magnet 62, the controller controls the piston rod of the cylinder 61 to extend out, and the sliding table 5, the truss 7 and the foaming gun head 10 are close to the second pipe column 41 in the radial direction in the horizontal plane.

One end fixed mounting of truss 7 is in the upper end of slip table 5, and this one end fixed mounting of truss 7 being close to slip table 5 has hoist engine 8, and truss 7 rotates in the one end of keeping away from slip table 5 and is connected with pulley 71, and it has lifting rope 81 to wind on hoist engine 8, and lifting rope 81 is thrown off from the one end that the slip table 5 was kept away from to truss 7 behind pulley 71 in the one end of keeping away from hoist engine 8.

The balancer is a common auxiliary tool used for hanging production operation equipment with larger weight on the market. In the present embodiment, the balancer is specifically a spring balancer 9. The spring balancer 9 mainly uses the contraction force of the internal coil spring as a main power source, the rated load of the spring balancer 9 can be adjusted in a small range according to the weight of the weight, the weight is lifted under the trend of elastic force, the suspended weight is in a gravity-free state and stays at a position where a worker can reach, and the worker can control and transfer the weight without difficulty.

In this embodiment, the housing hook 91 of the spring balancer 9 is connected to the end of the lifting rope 81 far from the windlass 8, and the wire rope hook 92 of the spring balancer 9 is connected to the foaming gun head 10.

When the wire rope hook 92 and the foaming gun head 10 are directly connected, the distance between the spring balancer 9 and the foaming gun head 10 is short, so that the space for workers to operate the foaming gun head 10 is limited, and the workers are not convenient to operate the foaming gun head 10, and for this reason, the wire rope hook 92 is connected with the foaming gun head 10 through the connecting rope 93.

In order to make the material injection operation site cleaner and tidier, one end of the truss 7 far away from the sliding table 5 is provided with a wire arranging rod 72, the upper end of the wire arranging rod 72 is fixedly installed together with the truss 7, a wire arranging sleeve 721 is fixedly installed on the wire arranging rod 72, the wire arranging sleeve 721 is provided with a wire routing cavity, and the material conveying pipe 101 of the foaming gun head 10 penetrates through the wire routing cavity, so that the material conveying pipe 101 of the foaming gun head 10 can be restrained, and the operation site cleaner and tidier are facilitated.

In using the injection device of the present embodiment, as in the background art, the injection device of the present embodiment is still placed in an eccentric position of the ring-shaped transport line 1, as shown in fig. 1.

The operation mode of the material injection device of the embodiment is as follows:

taking area a in fig. 1 as the initial position of foaming gun head 10 in the horizontal plane, in the initial position, slide table 5, truss 7 and foaming gun head 10 are located at a position far away from first pipe column 31, so that foaming gun head 10 is closer to the water tank in area a. The worker can drag the foaming gun head 10 downwards, and because the balancer is arranged on the foaming gun head 10, the worker can drag the foaming gun head 10 very sparingly, the worker can aim the foaming gun head 10 at the injection port of the water tank to inject materials, after the materials are injected, the worker loosens the dragging of the foaming gun head 10, and the foaming gun head 10 is reset to the original height under the pulling-up action of the balancer.

When the height of the water tank is higher, the hoisting rope 81 can be wound by the hoisting machine 8 to hoist the foaming gun head 10, so that the foaming gun head 10 can inject materials into the water tank with higher height; when the height of water tank is lower, usable hoist engine 8 transfers lifting rope 81, reduces foaming rifle head 10, lets foaming rifle head 10 can annotate the material to the water tank of highly crossing the end.

If the worker injects the material faster than the conveying speed of the ring conveyor 1, the worker does not have to wait for the ring conveyor 1 to convey the water tank over, but can actively operate the foaming gun head 10 to inject the material. For example, after the worker completes the filling of the water tank in the area a of fig. 1, the worker may fill the water tank in the area B to the right, or may fill the water tank in the area C to the left.

When workers inject materials to the area B or the area C, because the material injection device is located at the eccentric position of the annular transportation line 1, the radial distance between the area B water tank and the first pipe column 31 is shorter than that between the area A water tank and the first pipe column 31, and the radial distance between the area C water tank and the first pipe column 31 is also shorter than that between the area A water tank and the first pipe column 31.

Therefore, when a worker injects materials into the water tank in the area B or the area C, the worker needs to rotate the foaming gun head 10 to the area B or the area C in a horizontal plane, the air cylinder sensor cannot sense the arc magnet 62 at the moment, the controller controls the piston rod of the air cylinder 61 to extend out, and the sliding table 5, the truss 7 and the foaming gun head 10 are close to the first pipe column 31 in the radial direction, so that the foaming gun head 10 is close to the water tank in the area B or the area C; in the vertical direction, the worker pulls down the foaming gun head 10 to inject the water tank in the zone B or the zone C. After the material injection is completed, in the vertical direction, a worker loosens the foaming gun head 10, and the foaming gun head 10 is pulled up and reset by the balancer; in the horizontal plane, the worker turns foaming gun head 10 back to area a, the cylinder sensor senses arc magnet 62, the piston rod of controller control cylinder 61 retracts, sliding table 5, truss 7, foaming gun head 10 radially keep away from first tubular column 31 to let foaming gun head 10 more be close to area a water tank, realize radially resetting.

Through the process, in the material injection device provided by the embodiment, in a horizontal plane, a worker can rotate the foaming gun head 10, and the reset mechanism can reset the foaming gun head 10 in the radial direction; in the vertical direction, a worker can drag the foaming gun head 10 underground with less effort, and the balancer can drag the foaming gun head 10 upward and return. Therefore, when the material is injected, workers do not need to wait for the annular conveying line 1 to convey the water tank to the right place, but can actively and flexibly operate the material injection device of the embodiment to actively inject the material into the water tank, the productivity of the workers is liberated, the material injection efficiency is favorably improved, and the production efficiency of the water tank is favorably improved.

And, when changing the water tank of different product models, the setting of hoist engine 8 can easily increase substantially or reduce the height of foaming rifle head 10 to adapt to the water tank of different product models, saved the time of changing the water tank of different product models on annular transportation line 1, also be favorable to improving and annotate material efficiency, thereby also be favorable to improving the production efficiency of water tank.

Claims (7)

1. The utility model provides a solar energy water tank foaming is with artifical supplementary notes material device, including the foaming rifle head, a serial communication port, still include the grudging post, the rotating turret, the slip table, canceling release mechanical system, the truss, the hoist engine, the equalizer, the upper end of grudging post is rotated and is connected with the rotating turret, the upper end of rotating turret is equipped with the slip table, the slip table is along the radial slip who uses the rotating turret as the centre of a circle, be equipped with the canceling release mechanical system who is used for driving the slip table and radially resets on the rotating turret, the upper end of slip table is equipped with the truss, the truss is equipped with the equalizer in the one end of keeping away from the slip table, the hoist engine passes through the lifting rope and is connected with the equalizer, the equalizer with the foaming rifle head is connected.

2. The solar water tank foaming manual auxiliary injection device as claimed in claim 1, wherein the vertical frame comprises a first tubular column, the rotating frame comprises a second tubular column and a fixed plate, the upper end of the first tubular column is open, the lower end of the second tubular column is sealed, the lower sealed end of the second tubular column is provided with a central column, the central column is inserted into the inner cavity of the first tubular column from the upper open end of the first tubular column, the central column is rotatably connected with the first tubular column through a bearing, the upper end of the second tubular column is provided with a fixed plate, a guide rail is arranged on the fixed plate, and the guide rail is in sliding fit with the sliding table.

3. The manual auxiliary material injection device for solar water tank foaming according to claim 2, wherein a reinforcing rib is arranged between the fixing plate and the second pipe column.

4. The solar water tank foaming manual auxiliary material injection device according to claim 2, wherein the reset mechanism comprises a cylinder, a cylinder sensor, an arc magnet and a controller, the fixed plate is provided with the cylinder, a piston rod of the cylinder is connected with the sliding table, the inner wall of the first pipe column is provided with the cylinder sensor, the center column or the bearing synchronously rotates with the center column is provided with the arc magnet, the cylinder sensor and the cylinder are electrically connected with the controller, when the cylinder sensor senses the arc magnet, the piston rod of the controller control cylinder retracts, and when the cylinder sensor does not sense the arc magnet, the piston rod of the controller control cylinder extends out.

5. The manual auxiliary injection device for solar water tank foaming according to claim 1, wherein the balancer is connected with the foaming gun head through a connecting rope.

6. The manual auxiliary material injection device for solar water tank foaming according to claim 1, wherein a wire arranging rod is arranged at one end of the truss, which is far away from the sliding table, the upper end of the wire arranging rod is connected with the truss, a wire arranging sleeve is arranged on the wire arranging rod, a wire routing cavity is arranged on the wire arranging sleeve, and a material conveying pipe of the foaming gun head is matched with the wire routing cavity.

7. The manual auxiliary material injection device for solar water tank foaming according to claim 1, wherein a pulley is rotatably connected to one end of the truss far away from the sliding table, and the pulley is matched with the lifting rope.

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