CN217097653U

CN217097653U - Speed reducer assembling platform

Info

Publication number: CN217097653U
Application number: CN202220978324.2U
Authority: CN
Inventors: 朱延清; 李召强; 王铁鑫; 刘新资; 丛亚豹
Original assignee: Shandong Huacheng Sino German Transmission Equipment Co ltd
Current assignee: Shandong Huacheng Sino German Transmission Equipment Co ltd
Priority date: 2022-04-26
Filing date: 2022-04-26
Publication date: 2022-08-02
Anticipated expiration: 2032-04-26

Abstract

A speed reducer assembling platform belongs to the technical field of speed reducer assembling auxiliary tools. Because the box structure is complicated relatively, the gear is difficult to put the flat pressure equipment and the gear of pressure equipment difference needs the box of overturning many times, and the speed reducer gesture is difficult to control steadily after ordinary platform is put, is difficult for the pressure equipment, and inefficiency and quality can not be guaranteed well. The utility model discloses a base, workstation, third pneumatic cylinder and fourth pneumatic cylinder, the workstation setting is in the base top, and the fourth pneumatic cylinder setting is in the base side, and the third pneumatic cylinder setting corresponds the position in fourth pneumatic cylinder top to be located the workstation top, third pneumatic cylinder and base relatively fixed are connected, and the side that the workstation is close to the third pneumatic cylinder is equipped with the speed reducer installation department. The speed reducer output gear is matched with the speed reducer output shaft from the upper direction and the lower direction respectively, the gear is fixed stably, and is assembled stably through opposite press fitting, so that the assembly efficiency is high, and the use is convenient.

Description

Speed reducer assembling platform

Technical Field

A speed reducer assembling platform belongs to the technical field of speed reducer assembling auxiliary tools.

Background

Gear motor needs pressure equipment gear and bearing in the assembling process, because the box structure is complicated relatively, the gear is difficult to put the pressure equipment and the different gear of pressure equipment needs the box of overturning many times, and box outside profile unevenness, the speed reducer gesture is difficult to control steadily after ordinary platform is put, difficult pressure equipment, inefficiency and the quality can not be guaranteed well, simultaneously when dismantling the gear, also because the inside unevenness of box, press the gear off-set very easily when dismantling the gear, lead to the box to damage, so effect such as ordinary press is not good, the equipment risk is big.

Disclosure of Invention

The utility model discloses the technical problem that will solve is: the defects of the prior art are overcome, and the speed reducer assembling platform which can sleeve the output gear of the speed reducer outside the output shaft of the speed reducer and has a good speed reducer protection effect is provided.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a speed reducer equipment platform which characterized in that: including the base and install the workstation on the base, third pneumatic cylinder and fourth pneumatic cylinder, one side of workstation is provided with the speed reducer installation department, third pneumatic cylinder and fourth pneumatic cylinder set up the both sides at the speed reducer installation department respectively, third pneumatic cylinder and fourth pneumatic cylinder interval set up, and form the space that holds the speed reducer between third pneumatic cylinder and fourth pneumatic cylinder, be provided with the gear supporting part on the piston rod of third pneumatic cylinder or fourth pneumatic cylinder, the middle part indent of gear supporting part forms the output shaft portion of holding.

The speed reducer is installed on the speed reducer installation part, the speed reducer output gear is placed in a corresponding position in the speed reducer box body, the fourth hydraulic cylinder is started, the gear supporting part is enabled to be supported at the bottom of the speed reducer gear, the speed reducer output shaft is placed from the upper side of the speed reducer box body, the shaft is aligned with the gear inner hole, the third hydraulic cylinder is started to be pressed downwards, the shaft is pressed to a proper position in the inner hole, the output shaft accommodating part is used for accommodating the part, extending out of the output shaft gear, of the lower end of the output shaft, and assembly of the output shaft is completed.

Preferably, the workbench is connected with the base in a sliding mode through a sliding device.

The adjustable worktable can slide to adjust the position of the speed reducer, so that the adjustable worktable can be conveniently aligned with the hydraulic cylinder, is convenient to use and can be adapted to the assembly of various speed reducer boxes.

Further preferably, slider include the slip table, the slip table passes through jacking device and sets up on the base upper surface, the workstation setting is on the slip table.

Can adjust the slip table height through jacking device, and then the position of adjustment work platform, the speed reducer that the operating personnel of being convenient for will treating the equipment adjusts to suitable height, conveniently observes the alignment, improves the installation effectiveness and installs the accuracy.

Further preferably, the upper surface of the sliding table is provided with a lead screw, one end of the lead screw is provided with a first motor, and the first motor is connected with the workbench through the lead screw.

Through motor and screw drive, enable the slip table along lead screw horizontal migration, conveniently adjust the position of workstation, speed reducer, and then conveniently aim at, the multiple different speed reducer box equipment of adaptation.

Preferably, the speed reducer mounting part is a rotary table, a second motor is arranged on one side of the workbench opposite to the rotary table, and the second motor is connected with the rotary table.

The rotary table can be rotated and adjusted through the motor, the speed reducer is rotated, the posture of the speed reducer is conveniently controlled, and the installation and adjustment processes are both more stable and convenient.

Preferably, the third hydraulic cylinder is connected with the base through a stand column, and the stand column is perpendicular to the upper surface of the base.

Further preferably, one side of the upright column, which is close to the workbench, is provided with a vertical guide rail, and the workbench is connected with the upright column through the guide rail in a sliding manner.

The horizontal height of the workbench is convenient to adjust, and meanwhile, the workbench is more stable.

Further preferably, the third hydraulic cylinder is connected with the upright post through a second hydraulic cylinder.

The second hydraulic cylinder stretches, so that the horizontal position of the third hydraulic cylinder can be adjusted, alignment is facilitated, and assembly of more speed reducers is adapted.

Preferably, the fourth hydraulic cylinder is connected with the side surface of the base in a sliding manner through a second sliding seat, and a sliding groove corresponding to the second sliding seat is formed in the side surface of the base.

The fourth hydraulic cylinder can slide along the sliding groove at the horizontal position, and the position of the fourth hydraulic cylinder is adjusted, so that the alignment is convenient.

Further preferably, the fourth hydraulic cylinder is connected with the second sliding seat in a sliding manner through the first sliding seat, and the first sliding seat is far away from or close to the base along the second sliding seat.

The fourth hydraulic cylinder is close to or far away from the base, the position of the fourth hydraulic cylinder is convenient to adjust by matching with the fourth sliding seat, and the fourth hydraulic cylinder is adaptive to assembly of more speed reducers.

Compared with the prior art, the utility model discloses the beneficial effect who has is: when can firmly fix the speed reducer box, be convenient for from two upper and lower directions difference adaptation speed reducer output gear and speed reducer output shaft's fixed, the gear is fixed stable, through the stable equipment of subtend pressure equipment, the packaging efficiency is high, convenient to use, other parts in the protection speed reducer box are applicable to ejecting speed reducer output shaft simultaneously and are dismantled, perhaps assemble other spare parts of speed reducer, multiple use.

Drawings

Fig. 1 is a front view of a speed reducer assembly platform.

Fig. 2 is a side view of the reducer assembling platform.

Wherein, 1, a base; 2. a first hydraulic cylinder; 3. a sliding table; 4. a first motor; 5. a work table; 6. a turntable; 7. a first guide rail; 8. a second motor; 9. a column; 10. a second guide rail; 11. a second hydraulic cylinder; 12. a third hydraulic cylinder; 13. a first pressure lever; 14. a pressure sensor; 15. an output shaft of the reducer; 16. a speed reducer box body; 17. a reducer output gear; 18. a base plate; 19. a pressure head; 20. a second compression bar; 21. a fourth hydraulic cylinder; 22. a first sliding seat; 23. locking the bolt; 24. and a second sliding seat.

Detailed Description

The present invention will be further described with reference to the accompanying drawings 1-2.

Referring to the attached figures 1-2: the utility model provides a speed reducer equipment platform, includes base 1, first pneumatic cylinder 2, slip table 3, first motor 4, workstation 5, revolving stage 6, second motor 8, stand 9, second pneumatic cylinder 11, third pneumatic cylinder 12, first depression bar 13, pressure sensor 14, backing plate 18, pressure head 19, second depression bar 20, pneumatic cylinder 4, first sliding seat 22, lock bolt 23 and second sliding seat 24.

Base 1 upper surface passes through first pneumatic cylinder 2 and connects slip table 3, one side fixed connection stand 9 at the base 1 upper surface simultaneously, one side that stand 9 is close to slip table 3 is equipped with vertical second guide rail 10, slip table 3 passes through guide rail 10 sliding connection in the side of stand 9, the stand 9 top is connected with second pneumatic cylinder 11, second pneumatic cylinder 11 is located slip table 3 directly over, the ejecting direction of second pneumatic cylinder 11 is the direction that stand 9 was kept away from for the level, one side fixedly connected with third pneumatic cylinder 12 of stand 9 is kept away from to second pneumatic cylinder 11, the hydraulic direction of third pneumatic cylinder 12 is vertical direction, the bottom of third pneumatic cylinder 12 is connected with first depression bar 13, first depression bar 13 bottom is equipped with pressure sensor 14.

3 top surfaces of slip table are equipped with first guide rail 7, first guide rail 7 perpendicular to second guide rail 10, workstation 5 slides through first guide rail 7 and sets up at 3 upper surfaces of slip table, 3 upper surfaces of slip table still are equipped with the lead screw simultaneously, the lead screw is on a parallel with first guide rail 7, first motor 4 is connected to the one end of lead screw, first motor 4 passes through screw connection workstation 5, the side that second guide rail 10 was kept away from to workstation 5 is equipped with revolving stage 6, workstation 5 is close to the side fixed connection second motor 8 of second guide rail 10, revolving stage 6 is connected to second motor 8.

The lower part of the side face of the base 1 at the same side with the rotary table 6 is provided with a second sliding seat 24, and the second sliding seat 24 is in a long rod shape; a corresponding sliding groove is arranged on the base 1 corresponding to the second sliding seat 24, the sliding groove is parallel to the bottom surface of the base 1, and one end of the second sliding seat 24 is arranged in the sliding groove in a sliding manner; the second sliding seat 24 is provided with a first sliding seat 22, the first sliding seat 22 is slidably arranged on the second sliding seat 24, the bottom of the second sliding seat is of a concave structure, the second sliding seat 24 penetrates through the concave structure, the side face of the concave structure is provided with a locking bolt 23, and the first sliding seat 22 and the second sliding seat 24 are relatively fixed through the locking bolt 23.

A fourth hydraulic cylinder 21 is fixedly connected above the first sliding seat 22, a second pressure lever 20 is fixedly connected to the top of the fourth hydraulic cylinder 21, and a pressure head 19 and a backing plate 18 are arranged at the top end of the second pressure lever 20.

The using method comprises the following steps: firstly, the side surface of the speed reducer box body 16 is fixed to the rotary table 6 through bolts, the second motor 8 is started to enable the rotary table 6 to rotate, and the speed reducer box body 16 rotates to enable the output shaft 15 of the speed reducer to vertically face upwards. Starting the first hydraulic cylinder 2, moving the sliding table 3 and the workbench 5 up and down along the second guide rail 10, adjusting the workbench 5 to the height required by an operator, starting the first motor 4, rotating the lead screw to enable the workbench 5 to horizontally move along the first guide rail 7, adjusting the output shaft 15 of the speed reducer to a press-fitting position, placing the output gear 17 of the speed reducer into the speed reducer box 16, manually moving the first sliding seat 22 and the second sliding seat 24 to enable the second pressure rod 20 to align with a hole at the bottom of the speed reducer box 16, locking the locking bolt 23, starting the fourth hydraulic cylinder 21, jacking the output gear 17 of the speed reducer to a proper position by utilizing the second pressure rod 20, the pressure head 19 and the backing plate 18, placing the output shaft 15 of the speed reducer into the box to enable the shaft to align with an inner hole of the gear, starting the second hydraulic cylinder 11, adjusting the third hydraulic cylinder 12 to enable the position of the third hydraulic cylinder 12 to be positioned right above the output shaft 15 of the speed reducer, and starting the third hydraulic cylinder 12, pressing a reducer output shaft 15 into a reducer output gear 17 hole through the first pressure rod 13, and monitoring pressure through the pressure sensor 14 to avoid the damage to other parts due to overlarge pressure.

Meanwhile, the hydraulic press can be used for dismounting, and when the output shaft 15 of the speed reducer is dismounted, the third hydraulic cylinder 12 or the fourth hydraulic cylinder 21 is used for ejecting the output shaft 15 of the speed reducer out of the output gear 17 of the speed reducer.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. The utility model provides a speed reducer equipment platform which characterized in that: including base (1) and install workstation (5) on base (1), third pneumatic cylinder (12) and fourth pneumatic cylinder (21), one side of workstation (5) is provided with the speed reducer installation department, third pneumatic cylinder (12) and fourth pneumatic cylinder (21) set up the both sides at the speed reducer installation department respectively, third pneumatic cylinder (12) and fourth pneumatic cylinder (21) interval set up, and form the space that holds the speed reducer between third pneumatic cylinder (12) and fourth pneumatic cylinder (21), be provided with the gear supporting part on the piston rod of third pneumatic cylinder (12) or fourth pneumatic cylinder (21), the middle part indent of gear supporting part, form the output shaft and hold the portion.

2. The speed reducer assembly platform of claim 1, wherein: the workbench (5) is connected with the base (1) in a sliding way through a sliding device.

3. The speed reducer assembly platform of claim 2, wherein: the sliding device comprises a sliding table (3), the sliding table (3) is arranged on the upper surface of the base (1) through a jacking device, and the workbench (5) is arranged on the sliding table (3).

4. The speed reducer assembly platform of claim 3, wherein: slip table (3) upper surface be equipped with the lead screw, lead screw one end is equipped with first motor (4), first motor (4) pass through lead screw connection workstation (5).

5. The speed reducer assembly platform of claim 1, wherein: the speed reducer installation part is a rotary table (6), a second motor (8) is arranged on one side, opposite to the rotary table (6), of the workbench (5), and the second motor (8) is connected with the rotary table (6).

6. The speed reducer assembling platform according to claim 1, wherein: the third hydraulic cylinder (12) is connected with the base (1) through a vertical column (9), and the vertical column (9) is vertical to the upper surface of the base (1).

7. The speed reducer assembly platform of claim 6, wherein: one side of the upright post (9) close to the workbench (5) is provided with a vertical guide rail, and the workbench (5) is connected with the upright post (9) through the guide rail in a sliding manner.

8. The speed reducer assembly platform of claim 6, wherein: and the third hydraulic cylinder (12) is connected with the upright post (9) through a second hydraulic cylinder (11).

9. The speed reducer assembly platform of claim 1, wherein: the fourth hydraulic cylinder (21) is connected with the side surface of the base (1) in a sliding mode through a second sliding seat (24), and a sliding groove corresponding to the second sliding seat (24) is formed in the side surface of the base (1).

10. The speed reducer assembly platform of claim 9, wherein: the fourth hydraulic cylinder (21) is connected with the second sliding seat (24) in a sliding mode through the first sliding seat (22), and the first sliding seat (22) is far away from or close to the base (1) along the second sliding seat (24).