CN217093510U - Vertical five-layer helical ribbon impeller reactor with inner barrel - Google Patents

Vertical five-layer helical ribbon impeller reactor with inner barrel Download PDF

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CN217093510U
CN217093510U CN202123075817.XU CN202123075817U CN217093510U CN 217093510 U CN217093510 U CN 217093510U CN 202123075817 U CN202123075817 U CN 202123075817U CN 217093510 U CN217093510 U CN 217093510U
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impeller
layer impeller
layer
rotating arm
cylinder
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金世斌
郝福来
康秋玉
张晗
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Changchun Gold Research Institute
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Changchun Gold Research Institute
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Abstract

The utility model belongs to the technical field of reactors, in particular to a vertical five-layer helical ribbon impeller reactor with an inner cylinder; the water jacket is sleeved outside the cylinder, the cylinder cover covers the cylinder, both ends of the cylinder cover are respectively provided with an exhaust pipe and a feed pipe, the transmission shaft extends into the cylinder and is controlled by a motor to rotate, a lower rocker shaft is arranged in the cylinder, an inner cylinder and five layers of impellers are arranged in the cylinder, the inner-layer impeller is sleeved outside the inner cylinder, the secondary inner-layer impeller is sleeved outside the inner-layer impeller, the middle-layer impeller is sleeved outside the secondary inner-layer impeller, the secondary outer-layer impeller is sleeved outside the middle-layer impeller, the outer-layer impeller is sleeved outside the secondary outer-layer impeller, and the bottom of the cylinder is provided with a discharge valve; the utility model discloses have shearing breakage and mixing action, be applicable to the reaction process that has graininess solid or powdery raw materials to participate in, also be applicable to the reaction that the heating reaction product is the paste and the solid that the heating reaction product cooling solidifies and needs to smash the solid result that forms into graininess or powdery product's reaction.

Description

Vertical five-layer helical ribbon impeller reactor with inner barrel
Technical Field
The utility model belongs to the technical field of the reactor, concretely relates to vertical five layers of helical ribbon impeller reactors who possesses the inner tube.
Background
The reactor is a device for realizing the reaction process and is widely applied to industrial departments of chemical industry, oil refining, metallurgy, light industry and the like. Reactors are classified into homogeneous reactors and heterogeneous reactors according to the phase state of the reaction mixture in the reactor. The reaction between solid material and other material occurs mainly in the contact surface of solid material particle surface, so that the equipment has strong shearing, crushing, stirring and mixing functions, and the solid material is crushed to increase surface area and dispersed homogeneously in liquid material for smooth reaction.
The reactors currently used for liquid-solid phase materials are mainly anchor stirred reactors, double helical conical mixers, horizontal ribbon mixers, kneaders (horizontal double-shaft mixers).
The anchor type stirring reactor is provided with a stirrer which is in a shape similar to a ship anchor, can be used for mixing reaction of granular materials and powdery materials, but has poor shearing and crushing functions and is not suitable for high-viscosity materials and reaction of high-viscosity pasty products generated in the reaction process;
the double-helix conical mixer is obliquely provided with a pair of long and short helices along the inner wall of the conical barrel, the helices respectively rotate by taking the helical central line as the axis, and simultaneously, the helices circularly move by taking the central line of the conical barrel as the axis, so that the materials in the conical barrel are mixed, the mixing speed of granular and powdery materials is high, the mixing quality is uniform, but the shearing and crushing functions are poor, and the double-helix conical mixer is not suitable for high-viscosity materials and the reaction of high-viscosity products generated in the reaction process, and is also not suitable for the reaction of solid products generated by the crushing reaction;
the horizontal helical ribbon mixer has one driving shaft with two layers of helical ribbons, one positive helical ribbon and one negative helical ribbon, and the equipment has the inner helical ribbon and the outer helical ribbon driven by the same driving shaft to rotate in the same direction. The mixer has the advantages of high mixing speed, high uniformity, bearing at two ends of the mixer, difficult material entering and low maintenance rate. But is not suitable for the reaction of high-viscosity materials and high-viscosity products generated in the reaction process, and is also not suitable for the reaction of solid products generated by the reaction needing to be crushed;
the kneader is a kind of horizontal mixer, and is a device which uses a pair of impellers (usually Z-shaped) which are matched and rotated to produce strong shearing action, so that the semi-dry or medium-high viscosity material can be uniformly mixed, stirred, mixed, kneaded, broken and dispersed into various chemical products. However, when the reaction produces a medium-high viscosity paste product, the impeller is wrapped by the adhered paste, the adhered paste rotates together with the impeller, the mixing effect of the materials is lost, the mixing of the materials is insufficient, and the reaction of the materials is insufficient.
In summary, the above-mentioned several mixing reaction devices commonly used at present have advantages and disadvantages, and are suitable for mixing reaction conditions of certain materials, not suitable for reaction of paste with medium-high viscosity generated in the reaction process, and not suitable for reaction of solid generated in the reaction process needing to be crushed, so that it is necessary to develop a mixing reactor with high shearing property, high mixing property, high crushing property, and stronger adaptability.
Disclosure of Invention
In order to overcome the problem, the utility model provides a vertical five-layer helical ribbon impeller reactor who possesses inner tube is the heterogeneous reactor who is applied to liquid-solid phase material reaction, has shearing breakage and mixing action, is applicable to the reaction process that has granular solid or powdery raw materials to participate in, also is applicable to the reaction that the heating reaction product is the paste and the reaction that the solid that the heating reaction product cooled and solidifies into the solid needs to smash into granular or powdery product with the solid result that forms.
A vertical five-layer helical ribbon impeller reactor with an inner cylinder comprises a motor 1, a transmission shaft 5, an exhaust pipe 6, a cylinder cover 7, a cylinder 12, a discharge valve 19, a lower rocker shaft 20, an inner cylinder 23, a water jacket 28, five layers of impellers and a feeding pipe 31; the water jacket 28 is sleeved outside the cylinder body 12, the cylinder cover 7 is fixed on the cylinder body 12, the cylinder body 12 is covered, the two ends of the cylinder cover 7 are respectively provided with the exhaust pipe 6 and the feed pipe 31, the transmission shaft 5 penetrates through the cylinder cover 7 and extends into the cylinder body 12, the top of the transmission shaft 5 is connected with the transmission shaft of the motor 1 and is controlled by the motor 1 to rotate, the bottom plate inside the cylinder body 12 is provided with a lower rocker shaft 20, the cylinder body 12 is internally provided with an inner cylinder 23 and five layers of impellers, wherein the inner layer impeller is sleeved outside the inner cylinder 23, the secondary inner layer impeller is sleeved outside the inner layer impeller, the middle layer impeller is sleeved outside the secondary inner layer impeller, the secondary outer layer impeller is sleeved outside the middle layer impeller, and the bottom of the cylinder body 12 is provided with the discharge valve 19;
each layer of impeller comprises an upper rotating arm, a lower rotating arm and two spiral bands, wherein the two spiral bands are oppositely arranged, the tops of the two nonadjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding upper rotating arm, and the bottoms of the other two nonadjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding lower rotating arm;
the upper rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside the transmission shaft 5 in the cylinder 12 from bottom to top, the upper rotating arms of the inner-layer impeller, the middle-layer impeller and the outer-layer impeller are all fixed on the transmission shaft 5, the lower rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside the lower rotating arm shaft 20 at the bottom in the cylinder 12 from top to bottom, the lower rotating arms of the secondary inner-layer impeller and the secondary outer-layer impeller are all fixed on the lower rotating arm shaft 20, and the bottom plate of the inner cylinder 23 is sleeved and fixed outside the lower rotating arm shaft 20 above the inner-layer impeller.
The spiral directions of the secondary outer layer impeller helical ribbon and the secondary inner layer impeller helical ribbon are opposite to the spiral directions of the inner layer impeller helical ribbon, the middle layer impeller helical ribbon and the outer layer impeller helical ribbon.
The top and the bottom of the two spiral bands of each layer of impeller are both circular arcs, and the diameters of circles where the circular arcs are located are the same.
The distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller is greater than or equal to the height of the inner cylinder 23, and the inner diameter of the circle where the top and the bottom of the helical ribbon of the inner-layer impeller are located is greater than or equal to the outer diameter of the inner cylinder 23;
the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the secondary inner-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the middle-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral belt of the middle-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral belt of the secondary inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the secondary outer layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the middle layer impeller, and the inner diameter of the circle where the top and the bottom of the helical band of the secondary outer layer impeller are located is greater than or equal to the outer diameter of the circle where the top and the bottom of the helical band of the middle layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the outer-layer impeller is larger than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary outer-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the outer-layer impeller are located is larger than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the secondary outer-layer impeller are located.
The utility model has the advantages that:
the utility model discloses have strong shearing breakage and rapid mixing effect, can effectively promote liquid-solid phase material reaction, can cut breakage and mix the well-high viscosity lotion that gives the raw materials and contain or the well-high viscosity lotion that produces in the reaction process by strong, make its reaction go on more abundant, can smash the solid product that the reaction produced into tiny particle or farine.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings to be used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structural plan view of the present invention.
Fig. 3 is a bottom view of the present invention.
Fig. 4 is a side view of the impeller ribbon of the present invention.
Fig. 5 is a top view of the impeller of the present invention.
Wherein: 1-an electric motor; 2, a speed reducer; 3, a speed reducer rack; 4, a coupler; 5, a transmission shaft; 6, an exhaust pipe; 7, a cylinder cover; 8, screwing a fixing bolt; 9-upper rotating arm of outer impeller; 10-outer impeller helical band; 11-secondary outer layer impeller upper rotating arm; 12-a cylinder body; 13-secondary inner layer impeller helical band; 14-lower rotating arm of inner impeller; 15-lower rotating arm of secondary inner layer impeller; 16-middle layer impeller lower rotating arm; 17-secondary outer layer impeller lower rotating arm; 18-lower rotating arm of outer impeller; 19-a discharge valve; 20-lower boom shaft; 21-lower tumbler bearing; 22-middle layer impeller helical band; 23, an inner cylinder; 24-inner layer impeller helical band; 25-secondary outer layer impeller helical bands; 26-rotating arm fixing screw; 27-upper rotating arm of inner impeller; 28-heating fluid/cooling fluid jacket; 29-secondary inner layer impeller upper rotating arm; 30-upper rotating arm of middle-layer impeller; 31-feed pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
Example 1
As shown in fig. 1, a vertical five-layer helical ribbon impeller reactor with an inner cylinder comprises a motor 1, a transmission shaft 5, an exhaust pipe 6, a cylinder cover 7, a cylinder body 12, a discharge valve 19, a lower rocker shaft 20, an inner cylinder 23, a water jacket 28, five layers of impellers and a feeding pipe 31; the water jacket 28 is sleeved outside the cylinder body 12, the cylinder cover 7 is fixed on the cylinder body 12, the cylinder body 12 is covered, the two ends of the cylinder cover 7 are respectively provided with an exhaust pipe 6 and a feed pipe 31, the exhaust pipe 6 penetrates through the cylinder cover 7 to be communicated with the interior of the cylinder body 12, the feed pipe 31 penetrates through the cylinder cover 7 to be communicated with the interior of the cylinder body 12, the transmission shaft 5 penetrates through the cylinder cover 7 and extends into the cylinder body 12, the top of the transmission shaft 5 is connected with the transmission shaft of the motor 1 and is controlled to rotate by the motor 1, the bottom plate in the cylinder body 12 is provided with a lower rocker shaft 20, the cylinder body 12 is internally provided with an inner cylinder 23 and five layers of impellers, wherein the inner layer impeller is sleeved outside the inner cylinder 23, the secondary inner layer impeller is sleeved outside the inner layer impeller, the middle layer impeller is sleeved outside the secondary layer impeller, the secondary outer layer impeller is sleeved outside the middle layer impeller, and the bottom of the cylinder body 12 is provided with a discharge valve 19;
as shown in fig. 2 and 3, each layer of impeller comprises an upper rotating arm, a lower rotating arm and two spiral bands, wherein the two spiral bands are oppositely arranged, the tops of the two non-adjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding upper rotating arm, and the bottoms of the other two non-adjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding lower rotating arm;
the upper rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside the transmission shaft 5 in the cylinder 12 from bottom to top, the upper rotating arms of the inner-layer impeller, the middle-layer impeller and the outer-layer impeller are all fixed on the transmission shaft 5, the lower rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside the lower rotating arm shaft 20 at the bottom in the cylinder 12 from top to bottom, the lower rotating arms of the secondary inner-layer impeller and the secondary outer-layer impeller are all fixed on the lower rotating arm shaft 20, and the bottom plate of the inner cylinder 23 is sleeved and fixed outside the lower rotating arm shaft 20 above the inner-layer impeller.
The spiral directions of the secondary outer layer impeller helical ribbon and the secondary inner layer impeller helical ribbon are opposite to the spiral directions of the inner layer impeller helical ribbon, the middle layer impeller helical ribbon and the outer layer impeller helical ribbon.
The top and the bottom of the two spiral bands of each layer of impeller are both in the shape of a quarter of circular arc, and the diameters of circles where the circular arcs are located are the same.
The distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller is greater than or equal to the height of the inner cylinder 23, and the inner diameter of the circle where the top and the bottom of the helical ribbon of the inner-layer impeller are located is greater than or equal to the outer diameter of the inner cylinder 23;
the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the secondary inner-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the middle-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral belt of the middle-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral belt of the secondary inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the secondary outer layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the middle layer impeller, and the inner diameter of the circle where the top and the bottom of the helical band of the secondary outer layer impeller are located is greater than or equal to the outer diameter of the circle where the top and the bottom of the helical band of the middle layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the outer-layer impeller is larger than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary outer-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the outer-layer impeller are located is larger than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the secondary outer-layer impeller are located.
The bottom of the water jacket 28 is provided with an opening, and the discharge valve 19 is arranged on the cylinder body 12 at the opening.
The transmission shaft 5 is connected with an output shaft of the speed reducer 2 fixed on the cylinder cover 7 through the coupler 4, an input shaft of the speed reducer 2 is connected with an output shaft of the engine 1, and the speed reducer 2 is fixed on the cylinder cover 7 through the speed reducer rack 3.
In detail:
the inner-layer impeller comprises an inner-layer impeller lower rotating arm 14, an inner-layer impeller upper rotating arm 27 and two inner-layer impeller helical bands 24, wherein the inner-layer impeller upper rotating arm 27 is sleeved and fixed outside the transmission shaft 5, the inner-layer impeller lower rotating arm 14 is sleeved outside the lower rotating arm shaft 20, the top of the left side of one inner-layer impeller helical band 24 and the top of the right side of the other inner-layer impeller helical band 24 are respectively fixed at two ends of the inner-layer impeller upper rotating arm 27, and the bottom of the right side of one inner-layer impeller helical band 24 and the bottom of the left side of the other inner-layer impeller helical band 24 are respectively fixed at two ends of the inner-layer impeller lower rotating arm 14.
The secondary inner-layer impeller comprises two secondary inner-layer impeller helical bands 13, a secondary inner-layer impeller lower rotating arm 15 and a secondary inner-layer impeller upper rotating arm 29, wherein the secondary inner-layer impeller upper rotating arm 29 is sleeved outside the transmission shaft 5, the secondary inner-layer impeller lower rotating arm 15 is sleeved and fixed outside the lower rotating arm shaft 20, the top of the left side of one secondary inner-layer impeller helical band 13 and the top of the right side of the other secondary inner-layer impeller helical band 13 are respectively fixed at two ends of the secondary inner-layer impeller upper rotating arm 29, and the bottom of the right side of one secondary inner-layer impeller helical band 13 and the bottom of the left side of the other secondary inner-layer impeller helical band 13 are respectively fixed at two ends of the secondary inner-layer impeller lower rotating arm 15.
The middle-layer impeller comprises a middle-layer impeller lower rotating arm 16, two middle-layer impeller helical bands 22 and a middle-layer impeller upper rotating arm 30, wherein the middle-layer impeller upper rotating arm 30 is sleeved and fixed outside the transmission shaft 5, the middle-layer impeller lower rotating arm 16 is sleeved outside the lower rotating arm shaft 20, the top of the left side of one middle-layer impeller helical band 22 and the top of the right side of the other middle-layer impeller helical band 22 are respectively fixed at two ends of the middle-layer impeller upper rotating arm 30, and the bottom of the right side of one middle-layer impeller helical band 22 and the bottom of the left side of the other middle-layer impeller helical band 22 are respectively fixed at two ends of the middle-layer impeller lower rotating arm 16.
The secondary outer layer impeller comprises a secondary outer layer impeller upper rotating arm 11, a secondary outer layer impeller lower rotating arm 17 and two secondary outer layer impeller helical bands 25, wherein the secondary outer layer impeller upper rotating arm 11 is sleeved outside the transmission shaft 5, the secondary outer layer impeller lower rotating arm 17 is sleeved and fixed outside the lower rotating arm shaft 20, the top of the left side of one secondary outer layer impeller helical band 25 and the top of the right side of the other secondary outer layer impeller helical band 25 are respectively fixed at two ends of the secondary outer layer impeller upper rotating arm 11, and the bottom of the right side of one secondary outer layer impeller helical band 25 and the bottom of the left side of the other secondary outer layer impeller helical band 25 are respectively fixed at two ends of the secondary outer layer impeller lower rotating arm 17.
The outer-layer impeller comprises an outer-layer impeller upper rotating arm 9, two outer-layer impeller helical bands 10 and an outer-layer impeller lower rotating arm 18, wherein the outer-layer impeller upper rotating arm 9 is sleeved and fixed outside the transmission shaft 5, the outer-layer impeller lower rotating arm 18 is sleeved outside a lower rotating arm shaft 20, the top of the left side of one outer-layer impeller helical band 10 and the top of the right side of the other outer-layer impeller helical band 10 are respectively fixed at two ends of the outer-layer impeller upper rotating arm 9, and the bottom of the right side of one outer-layer impeller helical band 10 and the bottom of the left side of the other outer-layer impeller helical band 10 are respectively fixed at two ends of the outer-layer impeller lower rotating arm 18.
1) The distance between the lower rotating arm 14 of the inner-layer impeller and the upper rotating arm 27 of the inner-layer impeller, namely the height H1 of the inner-layer impeller is greater than or equal to the height H0 of the inner cylinder 23, and the inner diameter D1 of the circle where the spiral belt 24 of the inner-layer impeller is located is greater than or equal to the outer diameter D0 of the inner cylinder 23;
2) the distance between the lower rotating arm 15 of the secondary inner-layer impeller and the upper rotating arm 29 of the secondary inner-layer impeller, namely the height H2 of the secondary inner-layer impeller is greater than or equal to the height H1 of the inner-layer impeller, and the inner diameter D2 of the circle where the spiral band 13 of the secondary inner-layer impeller is located is greater than or equal to the outer diameter D1 of the circle where the spiral band 24 of the inner-layer impeller is located;
3) the distance between the lower rotating arm 16 of the middle-layer impeller and the upper rotating arm 30 of the middle-layer impeller, namely the height H3 of the middle-layer impeller is more than or equal to the height H2 of the secondary inner-layer impeller, and the inner diameter D3 of the circle where the spiral band 22 of the middle-layer impeller is positioned is more than or equal to the outer diameter D2 of the circle where the spiral band 13 of the secondary inner-layer impeller is positioned;
4) the distance between the upper rotating arm 11 of the impeller on the secondary outer layer and the lower rotating arm 17 of the impeller on the secondary outer layer, namely the height H4 of the impeller on the secondary outer layer is greater than or equal to the height H3 of the impeller on the middle layer, and the inner diameter D4 of the circle where the spiral band 25 of the impeller on the secondary outer layer is greater than or equal to the outer diameter D3 of the circle where the spiral band 22 of the impeller on the middle layer is located;
5) the distance between the upper rotating arm 9 of the outer-layer impeller and the lower rotating arm 18 of the outer-layer impeller, namely the height H5 of the outer-layer impeller is greater than or equal to the height H4 of the second outer-layer impeller, and the inner diameter D5 of the circle where the spiral band 10 of the outer-layer impeller is located is greater than or equal to the outer diameter D4 of the circle where the spiral band 25 of the second outer-layer impeller is located.
Example 2
The reactor is of a vertical structure, the cylinder body 12 of the reactor is of a vertical cylinder shape, the lower part and the bottom of the cylinder body 12 are provided with water jackets 28, and heating liquid or cooling liquid can be introduced into the water jackets 28 according to the requirements of the reaction process; the reactor is provided with a transmission shaft 5, the center line of the transmission shaft 5 is perpendicular to the horizontal plane, and the motor 1 drives the transmission shaft 5 to rotate through a speed reducer 2; an inner cylinder 23 and five layers of impellers are arranged in the cylinder body 12; the diameter and the height of the impeller at the inner layer are the smallest among the five layers of impellers, the diameters and the heights of other impellers are increased layer by layer, the impellers at all layers are sequentially sleeved layer by layer, and the inner cylinder 23 is arranged in the impeller at the inner layer; each layer of impeller is formed by assembling an upper rotating arm, a lower rotating arm and two spiral bands (see figures 4 and 5), wherein the inner layer impeller spiral band 24, the middle layer impeller spiral band 22 and the outer layer impeller spiral band 10 are all reverse spirals, the upper rotating arm of the three layers of impellers is fastened at the lower part of the transmission shaft 5, when the reactor runs, the three layers of impellers are driven by the transmission shaft 5 to rotate in the forward direction, the secondary outer layer impeller spiral band 25 and the secondary inner layer impeller spiral band 13 are both forward spirals, the upper rotating arm 11 of the secondary outer layer impeller, the upper rotating arm 29 of the secondary inner layer impeller and the transmission shaft 5 are not fastened, and the lower rotating arm 17 of the secondary outer layer impeller, the lower rotating arm 15 of the secondary inner layer impeller and the inner cylinder 23 are all fastened on the lower rotating arm shaft 20 at the center of the bottom of the cylinder 12, so that the two layers of impellers and the inner cylinder 23 do not rotate when the reactor runs;
when the reactor is in operation, liquid-solid phase materials to be subjected to shearing, crushing and mixing reaction are placed in the cylinder 12 between the cylinder 12 and the inner cylinder 23, the motor 1 is started, the transmission shaft 5 is driven to rotate through the speed reducer 2 and the coupler 4, and shearing action is generated between the outer-layer impeller rotating in the forward direction and the inner wall of the non-rotating cylinder 12 and between the non-rotating secondary outer-layer impeller adjacent to the inner-layer impeller rotating in the forward direction, between the inner-layer impeller rotating in the forward direction and the outer wall of the non-rotating inner cylinder 23 and between the non-rotating secondary inner-layer impeller adjacent to the inner-layer impeller rotating in the forward direction and between the middle-layer impeller rotating in the forward direction and the non-rotating secondary inner-layer impeller adjacent to the middle-layer impeller and the secondary outer-layer impeller, so that shearing, crushing action and mixing action are generated on the materials. In addition, the reverse screw (the outer layer impeller helical band 10, the middle layer impeller helical band 22 and the inner layer impeller helical band 24) which rotates in the forward direction generates a component force for pushing the material to move downwards, and the shearing motion between the reverse screw (the outer layer impeller helical band 10, the middle layer impeller helical band 22 and the inner layer impeller helical band 24) which rotates in the forward direction and the non-rotating forward screw (the secondary outer layer impeller helical band 25 and the secondary inner layer impeller helical band 13) also generates a component force for pushing the material to move downwards.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the protection scope of the present invention is not limited to the details of the above embodiments, and within the technical concept of the present invention, any person skilled in the art is within the technical scope of the present invention, and according to the technical solution of the present invention and the inventive concept thereof, equivalent replacement or change is made, and these simple modifications all belong to the protection scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not need to describe any combination of the features.
In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.

Claims (4)

1. A vertical five-layer helical ribbon impeller reactor with an inner cylinder is characterized by comprising a motor (1), a transmission shaft (5), an exhaust pipe (6), a cylinder cover (7), a cylinder body (12), a discharge valve (19), a lower rocker shaft (20), the inner cylinder (23), a water jacket (28), five layers of impellers and a feeding pipe (31); wherein the water jacket (28) is sleeved outside the cylinder body (12), the cylinder cover (7) is fixed on the cylinder body (12) to cover the cylinder body (12), and both ends of the cylinder cover (7) are respectively provided with an exhaust pipe (6) and a feeding pipe (31), the transmission shaft (5) penetrates through the cylinder cover (7) and extends into the cylinder body (12), the top of the transmission shaft (5) is connected with the transmission shaft of the motor (1) and is controlled by the motor (1) to rotate, a lower swing arm shaft (20) is arranged on a bottom plate in the cylinder body (12), an inner cylinder (23) and five layers of impellers are arranged in the cylinder body (12), wherein the inner layer impeller is sleeved outside the inner cylinder (23), the secondary inner layer impeller is sleeved outside the inner layer impeller, the middle layer impeller is sleeved outside the secondary inner layer impeller, the secondary outer layer impeller is sleeved outside the middle layer impeller, the outer layer impeller is sleeved outside the secondary outer layer impeller, and the bottom of the cylinder body (12) is provided with a discharge valve (19);
each layer of impeller comprises an upper rotating arm, a lower rotating arm and two spiral bands, wherein the two spiral bands are oppositely arranged, the tops of the two nonadjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding upper rotating arm, and the bottoms of the other two nonadjacent ends of the two spiral bands are respectively fixed at the two ends of the corresponding lower rotating arm;
the upper rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside a transmission shaft (5) in the cylinder body (12) from bottom to top, the upper rotating arms of the inner-layer impeller, the middle-layer impeller and the outer-layer impeller are fixed on the transmission shaft (5), the lower rotating arms of the inner-layer impeller, the secondary inner-layer impeller, the middle-layer impeller, the secondary outer-layer impeller and the outer-layer impeller are sequentially sleeved outside a lower rotating arm shaft (20) at the bottom in the cylinder body (12) from top to bottom, the lower rotating arms of the secondary inner-layer impeller and the secondary outer-layer impeller are fixed on the lower rotating arm shaft (20), and the bottom plate of the inner cylinder (23) is sleeved and fixed outside the lower rotating arm shaft (20) above the inner-layer impeller.
2. The vertical five-layer helical ribbon impeller reactor with the inner cylinder as claimed in claim 1, wherein the helical direction of the sub-outer layer impeller helical ribbon and the sub-inner layer impeller helical ribbon is opposite to the helical direction of the inner layer impeller helical ribbon, the middle layer impeller helical ribbon and the outer layer impeller helical ribbon.
3. The vertical five-layer helical ribbon impeller reactor with the inner cylinder as claimed in claim 2, wherein the top and the bottom of the two helical ribbons of each layer of impeller are both circular arcs, and the diameters of the circles on which the circular arcs are located are the same.
4. The vertical five-layer helical ribbon impeller reactor with the inner cylinder as claimed in claim 3, characterized in that the distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller is greater than or equal to the height of the inner cylinder (23), and the inner diameter of the circle on which the top and the bottom of the helical ribbon of the inner-layer impeller are located is greater than or equal to the outer diameter of the inner cylinder (23);
the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the secondary inner-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the middle-layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary inner-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral belt of the middle-layer impeller are located is greater than or equal to the outer diameter of a circle where the top and the bottom of the spiral belt of the secondary inner-layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the secondary outer layer impeller is greater than or equal to the distance between the upper rotating arm and the lower rotating arm of the middle layer impeller, and the inner diameter of the circle where the top and the bottom of the helical band of the secondary outer layer impeller are located is greater than or equal to the outer diameter of the circle where the top and the bottom of the helical band of the middle layer impeller are located;
the distance between the upper rotating arm and the lower rotating arm of the outer-layer impeller is larger than or equal to the distance between the upper rotating arm and the lower rotating arm of the secondary outer-layer impeller, and the inner diameter of a circle where the top and the bottom of the spiral band of the outer-layer impeller are located is larger than or equal to the outer diameter of a circle where the top and the bottom of the spiral band of the secondary outer-layer impeller are located.
CN202123075817.XU 2021-12-09 2021-12-09 Vertical five-layer helical ribbon impeller reactor with inner barrel Active CN217093510U (en)

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