CN209752781U - Production device for flue gas sulfur transfer auxiliary agent - Google Patents
Production device for flue gas sulfur transfer auxiliary agent Download PDFInfo
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- CN209752781U CN209752781U CN201920222072.9U CN201920222072U CN209752781U CN 209752781 U CN209752781 U CN 209752781U CN 201920222072 U CN201920222072 U CN 201920222072U CN 209752781 U CN209752781 U CN 209752781U
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Abstract
本实用新型公开了一种烟气硫转移助剂的生产装置,包括上混合筒和下混合筒,上混合筒并排固定有预混合室,预混合室中设有带搅拌叶的竖轴,预混合室的顶板外侧固定有进料管,两个预混合室下部设有排料区,排料区之间开设有活动槽,活动槽中滑动限制有挡块,挡块的上端转动连接有螺杆;上混合筒的下部转动限制有第一横轴,下混合筒中转动限制有第二横轴,第一、第二横轴由驱动电机提供动力。本实用新型通过设置四个预混合室对原料进行预混合,预混合过后的液体进入下混合筒再进行混合,避免结团现象,保障混合效率;预混合室、下混合筒可一直搅拌实现连续生产,排料区和排料管间歇打开,以实现间歇放料、取料,适用于工业化生产。
The utility model discloses a production device for flue gas sulfur transfer auxiliary agent, which comprises an upper mixing cylinder and a lower mixing cylinder. The upper mixing cylinder is fixed side by side with a premixing chamber, and a vertical shaft with a stirring blade is arranged in the premixing chamber. The feeding pipe is fixed on the outer side of the top plate of the mixing chamber, and the lower part of the two pre-mixing chambers is provided with a discharge area, and a movable groove is opened between the discharge regions, and there is a stopper in the sliding limit of the movable groove, and the upper end of the stopper is connected with a screw ; The rotation of the lower part of the upper mixing cylinder is limited by a first horizontal axis, and the rotation of the lower mixing cylinder is limited by a second horizontal axis, and the first and second horizontal axes are powered by a drive motor. The utility model pre-mixes the raw materials by setting four pre-mixing chambers, and the pre-mixed liquid enters the lower mixing cylinder for mixing to avoid agglomeration and ensure mixing efficiency; the pre-mixing chamber and the lower mixing cylinder can be continuously stirred to achieve continuous For production, the discharge area and the discharge pipe are opened intermittently to realize intermittent discharge and reclaim, which is suitable for industrial production.
Description
技术领域technical field
本实用新型涉及烟气硫转移助剂生产技术领域,尤其涉及一种烟气硫转移助剂的生产装置。The utility model relates to the technical field of flue gas sulfur transfer auxiliary agent production, in particular to a production device for flue gas sulfur transfer auxiliary agent.
背景技术Background technique
目前国内对催化裂化再生器中SOx排放的处理方式有:1)烟气洗涤;2)原料油加氢;3)使用硫转移剂。由于使用硫转移剂几乎不需要设备投资,且操作费用低,因此,硫转移剂法脱SOx成为炼油厂的最佳选择。催化裂化烟气硫转移助剂是为了减少催化裂化再生烟气中SOx排放对大气的污染而使用的助剂,硫转移助剂的主要作用是将催化裂化过程中再生烟气产生的SOx转化为H2S而进入干气中,然后再经过硫磺回收装置转化为硫磺进行回收。催化裂化烟气硫转移助剂不需要对现有装置进行改造,又不需要大幅度改变操作条件,还能回收硫磺,是一种环境友好型控制SOx排放方法,可以有效提高企业的经济效益和社会效益。At present, domestic treatment methods for SO x emissions from catalytic cracking regenerators include: 1) Flue gas scrubbing; 2) Hydrogenation of feedstock oil; 3) Use of sulfur transfer agents. Because the use of sulfur transfer agent requires almost no equipment investment and low operating costs, the sulfur transfer agent method for SO x removal has become the best choice for refineries. Catalytic cracking flue gas sulfur transfer additive is an additive used to reduce SO x emissions from catalytic cracking regenerated flue gas to air pollution. The main function of sulfur transfer additive is to transfer SO x It is converted into H 2 S and enters the dry gas, and then converted into sulfur for recovery through the sulfur recovery unit. Catalytic cracking flue gas sulfur transfer additive does not need to modify the existing equipment, and does not need to greatly change the operating conditions, and can also recover sulfur. It is an environmentally friendly method for controlling SO x emissions, which can effectively improve the economic benefits of enterprises. and social benefits.
现有烟气硫转移助剂的制备过程中,需要使用混合容器对原料进行搅拌混合,但是由于配方中的部分原料相对含量较少,在加入混合容器后遇水易出现结团,影响整体的混合效果,需要较长的时间才能混合均匀。因此,有必要对传统的烟气硫转移助剂生产用混合容器进行改进,使其能够避免含量较少原料出现结团现象,保障混合效果,提高混合效率。In the preparation process of the existing flue gas sulfur transfer aid, it is necessary to use a mixing container to stir and mix the raw materials. However, due to the relatively small content of some raw materials in the formula, they are prone to agglomeration when they meet water after being added to the mixing container, which affects the overall performance. Mixing effect, it takes longer to mix well. Therefore, it is necessary to improve the traditional mixing container for the production of flue gas sulfur transfer additives, so that it can avoid the agglomeration of raw materials with less content, ensure the mixing effect, and improve the mixing efficiency.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中存在的上述问题,提供一种烟气硫转移助剂的生产装置。The purpose of the utility model is to overcome the above-mentioned problems existing in the prior art, and provide a production device for flue gas sulfur transfer auxiliary agent.
为实现上述技术目的,达到上述技术效果,本实用新型是通过以下技术方案实现:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:
一种烟气硫转移助剂的生产装置,包括上混合筒和下混合筒,所述上混合筒和下混合筒通过法兰结构密封连接,所述上混合筒的上部并排固定有四个预混合室,所述预混合室中设有带搅拌叶的竖轴,所述竖轴的上端转动限制在位于预混合室顶板内壁的定位块中,下端贯穿预混合室的底板并固定有锥形齿轮,所述预混合室的顶板外侧固定有进料管,相邻的两个所述预混合室为一组,且两个预混合室下部设有排料区,所述排料区均布有筛孔,相对的两个所述排料区之间开设有活动槽,所述活动槽中滑动限制有能够堵住排料区筛孔的挡块,所述挡块的上端转动连接有螺杆,所述螺杆的上端贯穿上混合筒并固定有转动把手,位于一组的两个所述预混合室之间的实心基体位于活动槽的上方开设有与螺杆配合的螺纹孔;A production device for a flue gas sulfur transfer aid, comprising an upper mixing cylinder and a lower mixing cylinder, the upper mixing cylinder and the lower mixing cylinder are sealed and connected by a flange structure, and four preset Mixing chamber, the pre-mixing chamber is provided with a vertical shaft with stirring blades, the rotation of the upper end of the vertical shaft is limited in the positioning block located on the inner wall of the top plate of the pre-mixing chamber, and the lower end passes through the bottom plate of the pre-mixing chamber and is fixed with a conical gear, the outer side of the top plate of the premixing chamber is fixed with a feed pipe, two adjacent premixing chambers form a group, and the lower part of the two premixing chambers is provided with a discharge area, and the discharge area is evenly distributed There are sieve holes, and a movable groove is opened between the two opposite discharge areas. The sliding limit in the movable groove is a block capable of blocking the screen holes of the discharge area. The upper end of the block is rotatably connected with a screw , the upper end of the screw runs through the upper mixing barrel and is fixed with a rotating handle, and the solid substrate between the two pre-mixing chambers in a group is located above the movable groove and provided with a threaded hole matched with the screw;
所述上混合筒的下部转动限制有第一横轴,所述第一横轴上固定有四个锥形配合齿轮,所述锥形配合齿轮与对应的锥形齿轮相互啮合;所述下混合筒中转动限制有第二横轴,所述第二横轴上固定有螺带式搅拌器,所述下混合筒的外侧固定有驱动电机,所述驱动电机的输出轴固定有驱动齿轮,所述驱动齿轮设有两个齿轮部,其中一个齿轮部通过上传动带与第一横轴外端的上从动齿轮传动连接,另一个齿轮部通过下传动带与第二横轴外端的下从动齿轮传动连接。The rotation of the lower part of the upper mixing cylinder is limited by a first horizontal shaft, on which four conical mating gears are fixed, and the conical mating gears mesh with the corresponding bevel gears; the lower mixing Rotation in the barrel is limited by a second horizontal shaft, a ribbon agitator is fixed on the second horizontal shaft, a drive motor is fixed on the outside of the lower mixing barrel, and a drive gear is fixed on the output shaft of the drive motor. The driving gear is provided with two gear parts, one of which is in transmission connection with the upper driven gear at the outer end of the first horizontal shaft through an upper transmission belt, and the other gear part is in transmission connection with the lower driven gear at the outer end of the second horizontal shaft through a lower transmission belt .
进一步地,上述烟气硫转移助剂的生产装置中,所述上混合筒外壳呈长方体状结构,所述下混合筒的上部呈长方体状结构,下部呈横置的半圆柱状结构。Further, in the above-mentioned production device of flue gas sulfur transfer aid, the shell of the upper mixing cylinder is in the shape of a cuboid, the upper part of the lower mixing cylinder is in the shape of a cuboid, and the lower part is in the shape of a horizontal semi-cylindrical structure.
进一步地,上述烟气硫转移助剂的生产装置中,所述下混合筒的底端固定有支架,侧端下部固定有排料管。Further, in the above-mentioned production device of flue gas sulfur transfer aid, a bracket is fixed at the bottom end of the lower mixing cylinder, and a discharge pipe is fixed at the lower part of the side end.
进一步地,上述烟气硫转移助剂的生产装置中,所述上混合筒的一侧板内壁固定有与第一横轴配合的定位块,另一侧板装有与第一横轴配合的轴封;所述下混合筒的一侧板内壁固定有与第二横轴配合的定位块,另一侧板装有与第二横轴配合的轴封。Further, in the production device of the above-mentioned flue gas sulfur transfer aid, the inner wall of one side plate of the upper mixing cylinder is fixed with a positioning block that cooperates with the first horizontal shaft, and the other side plate is equipped with a positioning block that cooperates with the first horizontal shaft. Shaft seal; the inner wall of one side plate of the lower mixing cylinder is fixed with a positioning block matching with the second horizontal shaft, and the other side plate is equipped with a shaft seal matching with the second horizontal shaft.
进一步地,上述烟气硫转移助剂的生产装置中,所述活动槽留有挡块向上滑动以露出排料区筛孔的空间。Further, in the production device of the above-mentioned flue gas sulfur transfer aid, the movable groove leaves a space for the stopper to slide upwards to expose the sieve holes in the discharge area.
进一步地,上述烟气硫转移助剂的生产装置中,所述预混合室为柱形结构,所述挡块的两侧设有与柱形结构外壁配合的内凹口。Further, in the above-mentioned production device of flue gas sulfur transfer aid, the pre-mixing chamber is a cylindrical structure, and the two sides of the stopper are provided with inner notches matching the outer wall of the cylindrical structure.
进一步地,上述烟气硫转移助剂的生产装置中,所述排料区所占区域对应的圆心角为20-30°。Further, in the above-mentioned production device of flue gas sulfur transfer aid, the central angle corresponding to the area occupied by the discharge area is 20-30°.
进一步地,上述烟气硫转移助剂的生产装置中,所述挡块由两个块体通过组合而成,两个块体的上部开设有限位转槽,所述螺杆的下端设有被两个限位转槽夹持的T形转头。Further, in the production device of the above-mentioned flue gas sulfur transfer aid, the stopper is formed by combining two blocks, the upper parts of the two blocks are provided with limited turning grooves, and the lower end of the screw rod is provided with two A T-shaped rotor clamped by a limiting slot.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型结构设计合理,通过在上混合筒中设置四个预混合室对原料进行预混合,预混合过后的液体进入下混合筒再进行混合,通过这种方式有效避免结团现象,保障混合效率;预混合室、下混合筒中的搅拌动力都由外侧的驱动电机提供,可一直搅拌实现连续生产,排料区和排料管间歇打开,以实现间歇放料、取料,适用于工业化生产。The utility model has a reasonable structural design. The raw materials are premixed by setting four premixing chambers in the upper mixing cylinder, and the premixed liquid enters the lower mixing cylinder for further mixing. In this way, the agglomeration phenomenon can be effectively avoided and the mixing efficiency can be ensured. The stirring power in the pre-mixing chamber and the lower mixing barrel is provided by the external drive motor, which can be continuously stirred to realize continuous production, and the discharge area and discharge pipe are opened intermittently to realize intermittent discharge and reclaim, which is suitable for industrial production.
当然,实施本实用新型的任一产品并不一定需要同时达到以上的所有优点。Certainly, implementing any product of the present utility model does not necessarily need to achieve all the above advantages simultaneously.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型中上混合筒的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the middle and upper mixing cylinder of the present utility model;
图3为本实用新型中排料区、挡块的主视结构示意图;Fig. 3 is the front structural schematic diagram of the discharge area and the block in the utility model;
图4为本实用新型中排料区、挡块的俯视结构示意图;Fig. 4 is the top view structure diagram of the discharge area and the block in the utility model;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-上混合筒,2-下混合筒,3-预混合室,4-竖轴,5-进料管,6-排料区,7-活动槽,8-挡块,9-螺杆,10-转动把手,11-第一横轴,12-第二横轴,13-螺带式搅拌器,14-驱动电机,15-上传动带,16-上从动齿轮,17-下传动带,18-下从动齿轮,19-排料管。1-upper mixing barrel, 2-lower mixing barrel, 3-premixing chamber, 4-vertical shaft, 5-feeding pipe, 6-discharging area, 7-movable tank, 8-block, 9-screw, 10 -Turning handle, 11-first horizontal shaft, 12-second horizontal shaft, 13-ribbon agitator, 14-drive motor, 15-upper transmission belt, 16-upper driven gear, 17-lower transmission belt, 18- Lower driven gear, 19-discharge pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4所示,本实施例为一种烟气硫转移助剂的生产装置,包括上混合筒1和下混合筒2,上混合筒1和下混合筒2通过法兰结构密封连接。上混合筒1的上部并排固定有四个预混合室3,预混合室3中设有带搅拌叶的竖轴4,竖轴4的上端转动限制在位于预混合室3顶板内壁的定位块中,下端贯穿预混合室3的底板并固定有锥形齿轮。预混合室3的顶板外侧固定有进料管5,相邻的两个预混合室3为一组,且两个预混合室3下部设有排料区6,排料区6均布有筛孔。相对的两个排料区6之间开设有活动槽7,活动槽7中滑动限制有能够堵住排料区6筛孔的挡块8,挡块8的上端转动连接有螺杆9,螺杆9的上端贯穿上混合筒1并固定有转动把手10。位于一组的两个预混合室3之间的实心基体位于活动槽7的上方开设有与螺杆9配合的螺纹孔。Please refer to Figures 1-4, this embodiment is a production device for flue gas sulfur transfer aids, including an upper mixing cylinder 1 and a lower mixing cylinder 2, and the upper mixing cylinder 1 and the lower mixing cylinder 2 are sealed by a flange structure connect. Four pre-mixing chambers 3 are fixed side by side on the upper part of the upper mixing drum 1. A vertical shaft 4 with stirring blades is arranged in the pre-mixing chamber 3. The rotation of the upper end of the vertical shaft 4 is limited by a positioning block located on the inner wall of the top plate of the pre-mixing chamber 3. , the lower end runs through the bottom plate of the pre-mixing chamber 3 and is fixed with bevel gears. A feed pipe 5 is fixed on the outside of the top plate of the pre-mixing chamber 3, and two adjacent pre-mixing chambers 3 form a group, and the lower part of the two pre-mixing chambers 3 is provided with a discharge area 6, and the discharge area 6 is evenly distributed with screens. hole. There is a movable groove 7 between the two opposite discharge areas 6, and the sliding limit in the movable groove 7 is a block 8 capable of blocking the sieve hole of the discharge area 6, and the upper end of the block 8 is connected with a screw 9, and the screw 9 The upper end of the upper end passes through the upper mixing cylinder 1 and is fixed with a rotating handle 10 . The solid base between the two pre-mixing chambers 3 in one group is located above the movable groove 7 and provided with a threaded hole matched with the screw rod 9 .
上混合筒1的下部转动限制有第一横轴11,第一横轴11上固定有四个锥形配合齿轮,锥形配合齿轮与对应的锥形齿轮相互啮合,构成伞形转向齿轮组。根据需要,可在伞形转向齿轮组的外侧设有密封罩,密封罩上开设有轴穿孔。下混合筒2中转动限制有第二横轴12,第二横轴12上固定有螺带式搅拌器13。下混合筒2的外侧固定有驱动电机14,驱动电机14的输出轴固定有驱动齿轮,驱动齿轮设有两个齿轮部,其中一个齿轮部通过上传动带15与第一横轴11外端的上从动齿轮16传动连接,另一个齿轮部通过下传动带17与第二横轴12外端的下从动齿轮18传动连接。The rotation of the lower part of the upper mixing cylinder 1 is limited by a first horizontal shaft 11 on which four conical mating gears are fixed, and the conical mating gears mesh with the corresponding bevel gears to form a bevel steering gear set. According to requirements, a sealing cover can be arranged on the outside of the bevel steering gear set, and a shaft through hole is opened on the sealing cover. Rotation is restricted in the lower mixing drum 2 by a second horizontal shaft 12 on which a ribbon agitator 13 is fixed. The outside of the lower mixing cylinder 2 is fixed with a driving motor 14, the output shaft of the driving motor 14 is fixed with a driving gear, and the driving gear is provided with two gear parts, one of which passes through the upper transmission belt 15 and the upper slave of the outer end of the first horizontal shaft 11. The driving gear 16 is in transmission connection, and the other gear part is in transmission connection with the lower driven gear 18 at the outer end of the second horizontal shaft 12 through the lower transmission belt 17 .
上混合筒1外壳呈长方体状结构,下混合筒2的上部呈长方体状结构,下部呈横置的半圆柱状结构。下混合筒2的底端固定有支架,侧端下部固定有排料管19。上混合筒1的一侧板内壁固定有与第一横轴11配合的定位块,另一侧板装有与第一横轴配合的轴封。下混合筒2的一侧板内壁固定有与第二横轴12配合的定位块,另一侧板装有与第二横轴12配合的轴封。The shell of the upper mixing tube 1 is in the shape of a cuboid, the upper part of the lower mixing tube 2 is in the shape of a cuboid, and the lower part is in the shape of a horizontal semi-cylindrical structure. The bottom end of the lower mixing cylinder 2 is fixed with a support, and the lower part of the side end is fixed with a discharge pipe 19 . A positioning block cooperating with the first transverse shaft 11 is fixed on the inner wall of one side plate of the upper mixing cylinder 1, and a shaft seal cooperating with the first transverse shaft is installed on the other side plate. A positioning block cooperating with the second transverse shaft 12 is fixed on the inner wall of one side plate of the lower mixing cylinder 2 , and a shaft seal cooperating with the second transverse shaft 12 is installed on the other side plate.
活动槽7留有挡块向上滑动以露出排料区6筛孔的空间。预混合室2为柱形结构,挡块8的两侧设有与柱形结构外壁配合的内凹口。排料区6所占区域对应的圆心角为20-30°。挡块8由两个块体通过组合而成,两个块体的上部开设有限位转槽,螺杆9的下端设有被两个限位转槽夹持的T形转头。Movable groove 7 leaves the space that stopper slides upwards to expose discharge area 6 sieve holes. The pre-mixing chamber 2 has a cylindrical structure, and both sides of the block 8 are provided with inner notches matching the outer wall of the cylindrical structure. The central angle corresponding to the area occupied by the discharge area 6 is 20-30°. The stopper 8 is formed by combining two blocks, the upper parts of the two blocks are provided with limiting turning grooves, and the lower end of the screw rod 9 is provided with a T-shaped turning head clamped by the two limiting turning grooves.
本实施例的一个具体应用为:本实施例结构设计合理,通过在上混合筒1中设置四个预混合室3对原料进行预混合,预混合过后的液体进入下混合筒1再进行混合,通过这种方式有效避免结团现象,保障混合效率;预混合室3、下混合筒1中的搅拌动力都由外侧的驱动电机14提供,可一直搅拌实现连续生产,排料区6和排料管19间歇打开,以实现间歇放料、取料,适用于工业化生产。A specific application of this embodiment is: the structural design of this embodiment is reasonable, the raw materials are premixed by setting four premixing chambers 3 in the upper mixing cylinder 1, and the premixed liquid enters the lower mixing cylinder 1 for further mixing. In this way, the agglomeration phenomenon can be effectively avoided and the mixing efficiency can be guaranteed; the stirring power in the pre-mixing chamber 3 and the lower mixing cylinder 1 is provided by the drive motor 14 on the outside, which can keep stirring to realize continuous production, and the discharge area 6 and the discharge area The pipe 19 is opened intermittently to realize intermittent discharging and reclaiming, which is suitable for industrialized production.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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