CN217092240U - Wet dust removal system - Google Patents

Wet dust removal system Download PDF

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Publication number
CN217092240U
CN217092240U CN202220895288.3U CN202220895288U CN217092240U CN 217092240 U CN217092240 U CN 217092240U CN 202220895288 U CN202220895288 U CN 202220895288U CN 217092240 U CN217092240 U CN 217092240U
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outlet
inlet
filter press
jacket
wet
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CN202220895288.3U
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王敏强
陈保平
赵剑
张丽烽
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Ningxia Futai Silicon Industry Co ltd
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Ningxia Futai Silicon Industry Co ltd
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Abstract

The application provides a wet dedusting system, which comprises a wet deduster, a filter cloth filter press, a dryer, a jacket and a steam condenser; the wet dust collector is provided with a dust removing liquid inlet and a dust removing liquid outlet, the filter press filter is provided with a filter press feed inlet, a filter press liquid outlet and a filter press slag outlet, the dryer comprises a shell, the shell is provided with a dryer slag inlet, a dryer slag outlet and a steam gas outlet, and the steam condenser is provided with a steam gas inlet and a condensate liquid outlet; the dust removal liquid outlet is communicated with the feed inlet of the filter press, the slag outlet of the filter press is communicated with the slag inlet of the dryer, the steam gas outlet is communicated with the steam gas inlet, the condensate liquid outlet is communicated with the dust removal liquid inlet, and the liquid outlet of the filter press is communicated with the dust removal liquid inlet; the jacket is arranged outside the shell and wraps the shell, one end of the jacket is provided with a hot water inlet, and the other end of the jacket is provided with a hot water outlet. Therefore, the technical scheme improves the recovery rate of the dedusting liquid and reduces the dedusting cost.

Description

Wet dust removal system
Technical Field
The application relates to the technical field of dust removing equipment, in particular to a wet dust removing system.
Background
Wet dust removal is a common dust removal method, and achieves the purpose of dust removal by absorbing dust through dust removal liquid. Therefore, the used dedusting liquid contains a large amount of solid impurities such as particulate matters and suspended matters, so that the used dedusting liquid can be filtered, the dedusting liquid is filtered to obtain filtered clear liquid and filtered slag, and the filtered clear liquid can be used as the dedusting liquid again.
At present, the dedusting liquid is generally filtered by a filter press, the dedusting liquid is divided into filtering clear liquid and filtering slag after being filtered by the filter press, the filtering clear liquid can be reused as the dedusting liquid, and the recycling of the dedusting liquid is also realized.
However, in the actual operation process, if the filtered residue is too dry, the filter cloth of the filter press can be blocked, so that the filtered residue cannot be too dry and needs to contain more liquid components, thereby causing low recovery rate of the dedusting liquid and increasing the dedusting cost invisibly.
SUMMERY OF THE UTILITY MODEL
The application provides a wet dedusting system for it is low to solve among the prior art dust removal liquid rate of recovery, thereby leads to the problem that the dust removal is with high costs. The wet dust removal system comprises a wet dust remover, a filter cloth filter press, a dryer, a jacket and a steam condenser.
The wet dust collector is provided with a dust removal liquid inlet and a dust removal liquid outlet, the filter press is provided with a filter press feed inlet, a filter press liquid outlet and a filter press slag outlet, the dryer comprises a shell, the shell is provided with a dryer slag inlet, a dryer slag outlet and a steam gas outlet, and the steam condenser is provided with a steam gas inlet and a condensate liquid outlet.
The dust removal liquid outlet is communicated with the feed inlet of the filter press, the slag outlet of the filter press is communicated with the slag inlet of the dryer, the steam gas outlet is communicated with the steam gas inlet, the condensate liquid outlet is communicated with the dust removal liquid inlet, and the liquid outlet of the filter press is communicated with the dust removal liquid inlet.
The jacket is arranged outside the shell and wraps the shell, one end of the jacket is provided with a hot water inlet, and the other end of the jacket is provided with a hot water outlet.
Optionally, the housing comprises an upper housing and a lower housing, and the upper housing and the lower housing are detachably connected.
Optionally, an agitator is provided within the housing.
Optionally, the agitator is a helical agitator.
Optionally, the casing is further provided with a displacement gas inlet for introducing a displacement gas to displace the vapor in the casing when drying is completed.
Optionally, the housing is further provided with a tail gas vent.
Optionally, a cold water inlet and a cold water outlet are further arranged on the jacket.
Alternatively, the hot water inlet is arranged at the bottom of the jacket and the hot water outlet is arranged at the top of the jacket.
Optionally, the cold water inlet is arranged at the bottom of the jacket and the cold water outlet is arranged at the top of the jacket.
As can be seen from the above, the wet dedusting system provided in the embodiment of the present application includes not only the filter cloth filter press, but also the dryer, so that after the filter cloth filter press filters the dedusting liquid, the filtered waste residue enters the dryer again, the waste residue is heated by hot water, so that the waste residue is the residual dedusting liquid, is heated to become steam, and is then discharged from the steam outlet, and after being discharged, the waste residue is condensed by the steam condenser, so that the dedusting liquid after further separation can be obtained; compare in prior art only through filter cloth pressure filter separation dust removal liquid, the dust removal liquid in the filter residue is further separated through the desiccator to this application embodiment to improve the rate of recovery of dust removal liquid, and then reduced the dust removal cost.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a wet dedusting system according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of a casing of a dryer according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a dryer according to an embodiment of the present application.
In the figure: the device comprises a wet dust collector 10, a dust removing liquid inlet 11, a dust removing liquid outlet 12, a filter cloth filter press 100, a filter press inlet 101, a filter press slag outlet 102, a filter press liquid outlet 103, a dryer 200, a shell 201, a jacket 202, a stirrer 203, a first flange 204, a second flange 205, a motor 206, a speed reducer 207, a coupling 208, a steam condenser 300, a dryer slag inlet 2011, a slag outlet 2012, a steam outlet 2013, an upper shell 2014, a lower shell 2015, a replacement gas inlet 2016, a tail gas outlet 2017, a hot water inlet 2025, an upper jacket 2021, a hot water outlet 2026, a lower jacket 2022, a cold water inlet 2023, a cold water outlet 2024, a steam inlet 301 and a condensate liquid outlet 302.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present application, but not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort also belong to the protection scope of the present application. In addition, it should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Fig. 1 is a schematic diagram illustrating a wet dedusting system according to an embodiment of the present application. As shown in fig. 1, the wet dedusting system includes a wet deduster 10, a filter press 100, a dryer 200, a jacket 202, and a vapor condenser 300.
The wet dust collector 10 is provided with a dust removing liquid inlet 11 and a dust removing liquid outlet 12, the filter cloth filter press 100 is provided with a filter press feed inlet 101, a filter press liquid outlet 103 and a filter press slag outlet 102, the dryer 200 comprises a shell 201, a dryer slag inlet 2011, a dryer slag outlet 2012 and a steam gas outlet 2013 are arranged on the shell 201, and the steam condenser 300 is provided with a steam gas inlet 301 and a condensate liquid outlet 302.
The dust removal liquid outlet 12 is communicated with a filter press feed inlet 101, the filter press slag outlet 102 is communicated with a dryer slag inlet 2011, the steam outlet 2013 is communicated with the steam inlet 301, the condensate liquid outlet 302 is communicated with the dust removal liquid inlet 11, and the filter press liquid outlet 103 is communicated with the dust removal liquid inlet 11.
Further, referring to fig. 2, the jacket 202 is disposed outside the casing 201 and covers the casing 201, and one end of the jacket 202 is provided with a hot water inlet 2025 and the other end is provided with a hot water outlet 2026.
The dust removing liquid is generally washing liquid, wherein the washing liquid is selected according to the dust to be removed, and the liquid which is easy to adsorb the dust to be removed is selected.
The working process of the wet dedusting system is as follows:
after the dedusting task of the dedusting liquid in the wet dust collector 10 is completed, the dedusting liquid is changed into dedusting liquid mixed with impurities, the dedusting liquid is discharged from a dedusting liquid outlet 12, enters the filter press 100 from a filter press feed inlet 101, is filtered by the filter press 100 to obtain clear dedusting liquid after being filtered, the filtered dedusting liquid flows out from a filter press liquid outlet 103 to achieve the purpose of separating the dedusting liquid, and the separated dedusting liquid enters the wet dust collector 10 through a dedusting liquid inlet 11 for recycling;
the waste slag generated after filtration is discharged from the filter press slag outlet 102 and enters the dryer 200 from the dryer slag inlet 2011;
at this time, hot water is continuously introduced into the jacket 202 through the hot water inlet 2025 and is discharged through the hot water outlet 2026, and the jacket 202 is wrapped on the outer surface of the shell 201, so that the jacket 202 can transfer heat to the shell 201 to heat the waste residues in the shell 201;
since the filter press 100 cannot sufficiently dry the waste residue, a large amount of dust removing liquid remains on the waste residue. Therefore, when the waste residue is heated, the dedusting liquid remained in the waste residue is evaporated, becomes gas after evaporation, moves upwards and is discharged along the steam outlet 2013, so that the aim of separating the dedusting liquid is fulfilled;
the separated steam is the gas-state dedusting liquid, the steam enters the steam condenser 300 from the steam inlet 301, the steam is condensed by the steam condenser 300 to obtain liquid dedusting liquid, and the liquid dedusting liquid enters the wet dust collector 10 through the dedusting liquid inlet 11 for recycling;
the above process continues until the dust removal task is completed, and the heating of water into the jacket 202 is stopped;
the dryer tap hole 2012 is opened to discharge the slag.
Wherein the hot water introduced into the jacket 202 may be hot water produced in other sections of the plant, and is directed to be used therein to save energy.
Further, the hot water introduced into the jacket 202 needs to reach a predetermined temperature, and if the hot water cannot reach the predetermined temperature, the hot water needs to be heated and then introduced into the jacket 202. The preset temperature is generally 70-80 ℃, if the temperature is lower than 70 ℃, the drained hot water needs to be heated, and the hot water can be introduced into the jacket 202 for use after reaching the preset temperature.
As can be seen from the above, the wet dedusting system provided in the embodiment of the present application includes not only the filter cloth filter press, but also the dryer, so that after the filter cloth filter press filters the dedusting liquid, the filtered waste residue enters the dryer again, the waste residue is heated by hot water, so that the waste residue is the residual dedusting liquid, is heated to become steam, and is then discharged from the steam outlet, and after being discharged, the waste residue is condensed by the steam condenser, so that the dedusting liquid after further separation can be obtained; compare in prior art only through filter cloth pressure filter separation dust removal liquid, the dust removal liquid in the filter residue is further separated through the desiccator to this application embodiment to improve the rate of recovery of dust removal liquid, and then reduced the dust removal cost.
In addition, when the vapor is condensed by the vapor condenser 300, the dust removing liquid can be conveniently recovered, and after the vapor is condensed, the vapor in the vapor condenser 300 is reduced, the pressure is reduced, the vapor can be accelerated to be discharged from the drying machine 200, and the air pressure in the drying machine 200 is reduced, so that the evaporation speed of the dust removing liquid remaining in the waste residue is accelerated, and the recovery efficiency is improved.
In addition, in the above dust removing process, after the dust removing task is completed, the dust removing liquid is still discharged from the wet dust removing device 10, so that the dust removing liquid discharged last can be separated and recovered by using the filter cloth filter press 100, the dryer 200, the jacket 202 and the steam condenser 300, and then is filled into another container for further use.
When the waste residues are dried to a certain degree during dust removal by separation and recovery, the separation of the dust removal liquid is determined to be completed, wherein the drying time of the waste residues can be determined when the waste residues are dried to a certain degree, and the humidity of the waste residues discharged from the slag outlet 2012 can also be determined. In addition, other processes of separation similar to the above processes are not described herein.
Alternatively, referring to fig. 2, the housing 201 includes an upper housing 2014 and a lower housing 2015, and the upper housing 2014 and the lower housing 2015 are detachably connected.
Optionally, upper shell 2014 and lower shell 2015 are removably coupled via first flange 204.
When last casing 2014 and lower casing 2015 can dismantle the connection, if need inspect, when maintaining the equipment, can tear casing 201 open for last casing 2014 and lower casing 2015 to convenient inspection, maintenance.
Alternatively, still referring to fig. 2, the jacket 202 includes an upper jacket 2021 and a lower jacket 2022.
Similarly, the jacket 202 is provided with the upper jacket 2021 and the lower jacket 2022, so that the convenience of inspection and maintenance can be improved.
Optionally, referring to fig. 3, a cold water inlet 2023 and a cold water outlet 2024 are further provided on the jacket 202.
After the waste residue is dried, the waste residue needs to be discharged, but the dried waste residue generally has high temperature, and is easy to damage subsequent equipment or scald workers. Therefore, the slag needs to be cooled before being discharged. Therefore, the purpose of cooling the waste slag can be achieved by introducing cold water into the jacket.
In addition, the hot water is fed and discharged when the slag is dried, and the cold water is fed and discharged when the slag needs to be discharged after the slag is dried, so that the hot water is fed and discharged at different time periods from the cold water. Therefore, as shown in fig. 3, the cold water inlet 2023 and the hot water inlet 2025 are the same inlet, and the cold water outlet 2024 and the hot water outlet 2026 are the same outlet.
Alternatively, referring to fig. 3, a hot water inlet 2025 is provided at the bottom of the jacket 202 and a hot water outlet 2026 is provided at the top of the jacket 202.
Alternatively, still referring to fig. 3, a cold water inlet 2023 is provided at the bottom of the jacket and a cold water outlet 2024 is provided at the top of the jacket.
When the water enters or goes out of the water, the water flow speed can be controlled, and generally the water flow speed is slowed down to increase the contact time of the water and the shell 201, so that the heat exchange efficiency is improved.
In addition, it is possible to make water flow upward by providing a pressure pump at the water inlet to add pressure to the water, or it is also possible to provide a water pump to achieve the flow of water.
Alternatively, still referring to fig. 2, the upper and lower jackets 2021, 2022 are secured by the second flange 205.
Optionally, referring to fig. 1-3, an agitator 203 is provided within the housing 201.
When heating the waste residue to in the casing 201 and evaporating, stir the waste residue through agitator 203 to make the waste residue in the casing 201 can the thermally equivalent, in order to accelerate the evaporation, thereby improve the recovery efficiency of dust removal liquid.
Alternatively, the agitator 203 is a helical agitator.
The helical agitator is when the stirring, and stirring range is bigger, and stirring efficiency is better, when needs slag tap, can be through rotating the helical agitator downwards moreover to promote the waste residue and discharge.
Optionally, referring to fig. 3, the housing 201 is further provided with a displacement gas inlet 2016 for introducing a displacement gas to displace the vapor within the housing when drying is complete.
Because after the waste residue is dried to discharge from desiccator slag notch 2012, still can remain the gas that evaporates in the casing 201, consequently, can let in replacement gas in to casing 201, replace the vapour in the casing 201 out, thereby can arrange the steam in the casing 201 totally, improve the rate of recovery of dust removal liquid.
Alternatively, the displacement gas is typically a non-hazardous inert gas, such as nitrogen, which is non-polluting.
Optionally, the housing 201 is further provided with an exhaust vent 2017.
Since the vapor in the casing 201 cannot be completely exhausted, when the density of the vapor in the casing 201 is low and there is no recycling value, the replacement gas can be continuously introduced from the replacement gas inlet 2016 to exhaust the residual vapor from the exhaust gas outlet 2017.
Further, as shown in fig. 1 and 3, the dryer 200 further includes a motor 206, a speed reducer 207, and a coupling 208.
The motor 206, the reducer 207 and the coupling 208 are used for controlling the stirring speed of the stirrer 203.
Wherein the motor 206 is used for driving the stirrer 203 to stir. The speed reducer 207 is used for reducing the stirring speed after the stirring task is completed. The coupling 208 is used to connect the motor 206 and the reducer 207 with the agitator 203 so that the agitator 203 rotates with the rotational speed of the motor 206 and the reducer 207.
In addition, as shown in fig. 1, the filter press 100 further includes a stirrer, a first flange, a motor, a speed reducer, and a coupling, and the structure of the filter press is the same as that of the stirrer, the first flange, the motor, the speed reducer, and the coupling included in the dryer 200, so that the operation principle is similar, and details thereof are not repeated.
Finally, it should be noted that all the contents not described in the technical solutions of the present application can be implemented by using the prior art. In addition, the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.

Claims (9)

1. A wet dedusting system is characterized by comprising a wet deduster, a filter cloth filter press, a dryer, a jacket and a steam condenser;
the wet dust collector is provided with a dust removing liquid inlet and a dust removing liquid outlet, the filter cloth filter press is provided with a filter press feed inlet, a filter press liquid outlet and a filter press slag outlet, the dryer comprises a shell, the shell is provided with a dryer slag inlet, a dryer slag outlet and a steam gas outlet, and the steam condenser is provided with a steam gas inlet and a condensate liquid outlet;
the dust removing liquid outlet is communicated with the filter press feed inlet, the filter press slag outlet is communicated with the dryer slag inlet, the steam gas outlet is communicated with the steam gas inlet, the condensate liquid outlet is communicated with the dust removing liquid inlet, and the filter press liquid outlet is communicated with the dust removing liquid inlet;
the jacket is arranged outside the shell and wraps the shell, one end of the jacket is provided with a hot water inlet, and the other end of the jacket is provided with a hot water outlet.
2. The wet dusting system of claim 1, wherein the housing comprises an upper housing and a lower housing, and the upper housing and the lower housing are removably connected.
3. The wet dusting system of claim 1, whereby an agitator is provided within the housing.
4. The wet dusting system of claim 3, where the agitator is a helical agitator.
5. The wet scrubbing system of claim 2, wherein said housing is further provided with a displacement gas inlet for introducing a displacement gas to displace vapor in said housing when drying is complete.
6. The wet scrubbing system of claim 5, wherein said housing is further provided with a tail gas vent.
7. The wet dedusting system of claim 1, wherein the jacket is further provided with a cold water inlet and a cold water outlet.
8. The wet scrubbing system of any one of claims 1 to 7, wherein said hot water inlet is disposed at the bottom of said jacket and said hot water outlet is disposed at the top of said jacket.
9. The wet dusting system of claim 7, wherein the cold water inlet is disposed at the bottom of the jacket and the cold water outlet is disposed at the top of the jacket.
CN202220895288.3U 2022-04-18 2022-04-18 Wet dust removal system Active CN217092240U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220895288.3U CN217092240U (en) 2022-04-18 2022-04-18 Wet dust removal system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220895288.3U CN217092240U (en) 2022-04-18 2022-04-18 Wet dust removal system

Publications (1)

Publication Number Publication Date
CN217092240U true CN217092240U (en) 2022-08-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220895288.3U Active CN217092240U (en) 2022-04-18 2022-04-18 Wet dust removal system

Country Status (1)

Country Link
CN (1) CN217092240U (en)

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