CN217077686U

CN217077686U - Metal quenching equipment of adjustable buffering formula

Info

Publication number: CN217077686U
Application number: CN202220336158.6U
Authority: CN
Inventors: 徐海涛
Original assignee: Enping Lide Automation Equipment Co ltd
Current assignee: Enping Lide Automation Equipment Co ltd
Priority date: 2022-02-21
Filing date: 2022-02-21
Publication date: 2022-07-29
Anticipated expiration: 2032-02-21

Abstract

The utility model discloses a metal quenching equipment of adjustable buffering formula relates to the metalworking field, the utility model discloses a major structure, the mechanism that sprays paint, installation mechanism, quenching mechanism and adjustment mechanism, high frequency induction heating machine electric stove one end is connected with slide rail one end, and spray ring one end and quenching coil one end all are connected with high frequency induction heating machine electric stove one side surface, and control box one side surface and slide rail opposite side surface are connected, and pneumatic cylinder one end is connected with the inside lower surface of cistern, and rotating electrical machines one end is connected with limiting plate lower surface. The utility model relates to a metal quenching equipment of adjustable buffering formula provides power for discharging pipe and inlet pipe through setting up the pipe centrifugal pump, makes the metallic paint that stores up in the paint box transport spray gun department, sprays paint to the metal through the spray gun, then places and install again after the containing box is dry and quench to the bull stick, has prevented effectively that the metal from oxidizing and producing the decarbonization phenomenon in the quenching process.

Description

Metal quenching equipment of adjustable buffering formula

Technical Field

The utility model relates to the field of metal processing, in particular to metal quenching equipment of adjustable buffering formula.

Background

Quenching is a heat treatment process in which steel is heated to a temperature above the critical temperature, held for a certain period of time, and then cooled at a rate greater than the critical cooling rate to obtain an unbalanced structure mainly composed of martensite (or bainite or single-phase austenite is obtained as necessary). The quenching is performed to convert the super-cooled austenite into martensite or bainite to obtain a martensite or bainite structure, and is combined with tempering at different temperatures to greatly improve the rigidity, hardness, wear resistance, fatigue strength, toughness, and the like of the steel.

In the prior art, metal quenching equipment has the defects of easiness in decarburization in the metal quenching process, easiness in generation of cracks in the quenching process, insufficient uniformity and comprehensiveness in quenching and the like, and therefore an adjustable buffer type metal quenching equipment is provided.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to provide a metal quenching equipment of adjustable buffering formula can effectively solve easy decarbonization among the metal quenching process among the background art, produce crackle and quenching in the quenching process easily and evenly not enough general scheduling problem.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme: an adjustable buffer type metal quenching device comprises a main structure, a paint spraying mechanism, an installation mechanism, a quenching mechanism and an adjustment mechanism, wherein the main structure comprises a paint spraying table, a reservoir, a support plate and a high-frequency induction heating machine electric furnace, the paint spraying mechanism comprises a paint storage box, a limiting block, a containing box and a fixing plate, the installation mechanism comprises a hydraulic cylinder and a rotating motor, the quenching mechanism comprises a control box, a quenching coil, a water tank, a fixing block and a water spraying ring, the adjustment mechanism comprises a slide rail and a limiting plate, the lower surface of the paint storage box and the lower surface of the limiting block are connected with the upper surface of the paint spraying table, one end of the fixing plate and the lower surface of the containing box are connected with the upper surface of the paint spraying table, one end of the water tank is connected with the upper surface of the support plate, the lower surfaces of the fixing block are connected with the upper surface of the support plate, one end of the high-frequency induction heating machine electric furnace is connected with one end of the slide rail, spray ring one end and quenching coil one end all are connected with high frequency induction heating machine electric stove one side surface, control box side surface and slide rail opposite side surface are connected, pneumatic cylinder one end is connected with the inside lower surface of cistern, rotating electrical machines one end is connected with the limiting plate lower surface.

Preferably, major structure still includes heel post and bearing plate, paint spraying table lower surface, cistern lower surface and backup pad lower surface all with the bearing plate upper surface connection, backup pad side surface and cistern side surface all with paint spraying table side surface connection, backup pad opposite side surface and cistern opposite side surface connection, a plurality of heel post one end all with backup pad lower surface connection, wherein, the heel post has four, the effect of heel post and bearing plate is that to make the structure more stable.

Preferably, the mechanism of spraying paint still includes inlet pipe, discharging pipe, spray gun and pipe-centrifugal pump, the fixed plate other end is connected with pipe-centrifugal pump side surface, inlet pipe one end is connected with pipe-centrifugal pump one end, the inlet pipe other end with store up lacquer case side surface connection, discharging pipe one end is connected with the pipe-centrifugal pump other end, the discharging pipe other end is connected with spray gun one end, the spray gun other end is connected with the inside lower surface of stopper, the effect of pipe-centrifugal pump is that the metallic paint that makes the storage lacquer incasement passes through inlet pipe and discharging pipe and transmits spray gun department, and the effect of spray gun is to spraying paint to the metal.

Preferably, installation mechanism still includes telescopic link, bull stick and sleeve, the pneumatic cylinder other end is connected with telescopic link one end, the telescopic link other end is connected with sleeve one end, bull stick one end and the inside lower surface rotation fit of sleeve, the effect of telescopic link is to playing the cushioning effect to the metal, and the effect of bull stick makes things convenient for the metal installation fixed and drive the metal and be rotary motion.

Preferably, the quenching mechanism further comprises a Hall sensor, water outlet pipes, water inlet pipes and water pumps, the upper surfaces of the two fixed blocks are respectively connected with the side surfaces of the two water pumps, the Hall sensor is arranged on the upper surface of the water spray ring, one ends of the two water inlet pipes are respectively connected with one ends of the two water pumps, the other ends of the two water inlet pipes are respectively connected with one side surface of the two water tanks, one ends of the two water outlet pipes are respectively connected with the other ends of the two water pumps, the other ends of the two water outlet pipes are respectively connected with the side surface of the water spray ring, the Hall sensor, the high-frequency induction heater electric furnace and the water spray ring are electrically connected with the control box through electric wires, the control box is used for controlling the on and off of the high-frequency induction heater electric furnace and the water spray ring, the Hall sensor is used for sensing whether metal is placed or not and transmitting signals to the control box, and the water pumps provide power for the water outlet pipes and the water inlet pipes so as to transmit water resources in the water tanks to the water spray ring, the water spray ring is used for cooling the metal, and the quenching coil is used for quenching the metal.

Preferably, adjustment mechanism still includes slider, threaded rod, motor case and connecting block, slider side surface is equipped with the screw hole, threaded rod one end is passed screw hole and the inside side surface sliding fit of slide rail, motor case one end is equipped with the axis of rotation, motor case one end is connected with slide rail one end, the threaded rod other end is connected with the axis of rotation, two connecting block one end all is connected with slide rail one end, two the connecting block respectively with motor case both sides surface connection, slider one end and slide rail sliding fit, the slider other end is connected with limiting plate one end, and the effect of motor case is for the threaded rod provides power, and the effect of slider drives the limiting plate and does and reciprocate, and the effect of threaded rod is for the slider provides power.

The utility model discloses following beneficial effect has:

1. the utility model provides power for the discharging pipe and the feeding pipe by arranging the pipeline centrifugal pump, so that the metallic paint in the paint storage box is transported to the spray gun, the metal is sprayed by the spray gun, and then the storage box is placed for drying and then is installed on the rotating rod for quenching, thereby effectively preventing the decarburization phenomenon caused by oxidation of the metal in the quenching process;

2. the utility model discloses a set up the motor case and provide power for the threaded rod, slider and slide rail sliding fit make the limiting plate can reciprocate, set up the pneumatic cylinder and provide power for the telescopic link, the metal removes along with telescopic link and limiting plate removal in the quenching process, has played the effect of regulation and buffering, has improved the protection to the metal, avoids producing the crackle, has improved productivity ratio;

3. the utility model discloses a set up the rotating electrical machines and provide rotatory power when quenching for the metal, bull stick and the inside upper surface rotation fit of sleeve, when the metal quenches, the metal both ends are fixed respectively with the bull stick to the rotating electrical machines, and the metal is followed to be the rotation effect together, makes more even thoroughly that each face of metal quenches.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of an adjustable buffer type metal quenching apparatus of the present invention;

FIG. 2 is a schematic structural view of another embodiment of the adjustable buffer type metal quenching apparatus of the present invention;

FIG. 3 is a schematic structural view of an adjusting mechanism of the adjustable buffer type metal quenching device of the present invention;

fig. 4 is a partially enlarged view of a portion a in fig. 2 according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

100. a body structure; 110. a paint spraying table; 120. a reservoir; 130. a support plate; 140. a high-frequency induction heating electric furnace; 150. a load-bearing column; 160. a bearing plate; 200. a paint spraying mechanism; 210. a paint storage box; 220. a feed pipe; 230. a discharge pipe; 240. a spray gun; 250. a limiting block; 260. a storage box; 270. a fixing plate; 280. a pipeline centrifugal pump; 300. an installation mechanism; 310. a hydraulic cylinder; 320. a telescopic rod; 330. a rotating rod; 340. a sleeve; 350. a rotating electric machine; 400. a quenching mechanism; 410. a Hall sensor; 420. a control box; 430. quenching the coil; 440. a water tank; 450. a water outlet pipe; 460. a water inlet pipe; 470. a water pump; 480. a fixed block; 490. a water spray ring; 500. an adjustment mechanism; 510. a slide rail; 520. a slider; 530. a threaded rod; 540. a motor case; 550. a limiting plate; 560. and (4) connecting the blocks.

100. Detailed description of the preferred embodiments

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the utility model relates to an adjustable buffer type metal quenching device, including main structure 100, the mechanism 200 of spraying paint, installation mechanism 300, quenching mechanism 400 and adjustment mechanism 500, main structure 100 includes the platform 110 of spraying paint, cistern 120, backup pad 130 and high frequency induction heating machine electric stove 140, the mechanism 200 of spraying paint includes the storage box 210, stopper 250, containing box 260 and fixed plate 270, installation mechanism 300 includes pneumatic cylinder 310 and rotating electrical machines 350, quenching mechanism 400 includes control box 420, quenching coil 430, water tank 440, fixed block 480 and water spray ring 490, adjustment mechanism 500 includes slide rail 510 and stopper 550, the storage box 210 lower surface and the stopper 250 lower surface all with the platform 110 upper surface connection of spraying paint, fixed plate 270 one end and containing box 260 lower surface all with the platform 110 upper surface connection of spraying paint, two water tanks 440 one end all with backup pad 130 upper surface connection, the lower surfaces of the two fixing blocks 480 are connected with the upper surface of the supporting plate 130, one end of the high-frequency induction heating electric furnace 140 is connected with one end of the sliding rail 510, one end of the water spraying ring 490 and one end of the quenching coil 430 are connected with one side surface of the high-frequency induction heating electric furnace 140, one side surface of the control box 420 is connected with the other side surface of the sliding rail 510, one end of the hydraulic cylinder 310 is connected with the inner lower surface of the reservoir 120, and one end of the rotating motor 350 is connected with the lower surface of the limiting plate 550.

Further, the main body structure 100 further includes four load-bearing columns 150 and four load-bearing plates 160, the lower surface of the paint spraying table 110, the lower surface of the water reservoir 120 and the lower surface of the support plate 130 are all connected with the upper surface of the load-bearing plates 160, one side surface of the support plate 130 and one side surface of the water reservoir 120 are all connected with one side surface of the paint spraying table 110, the other side surface of the support plate 130 is connected with the other side surface of the water reservoir 120, one ends of the four load-bearing columns 150 are all connected with the lower surface of the support plate 130, and the four load-bearing columns 150 and the four load-bearing plates 160 serve to stabilize the structure.

Further, the paint spraying mechanism 200 further comprises a feeding pipe 220, a discharging pipe 230, a spray gun 240 and a pipe centrifugal pump 280, the other end of the fixing plate 270 is connected with the side surface of the pipe centrifugal pump 280, one end of the feeding pipe 220 is connected with one end of the pipe centrifugal pump 280, the other end of the feeding pipe 220 is connected with one side surface of the paint storage tank 210, one end of the discharging pipe 230 is connected with the other end of the pipe centrifugal pump 280, the other end of the discharging pipe 230 is connected with one end of the spray gun 240, the other end of the spray gun 240 is connected with the inner lower surface of the limiting block 250, the pipe centrifugal pump 280 is used for enabling metallic paint in the paint storage tank 210 to be transmitted to the spray gun 240 through the feeding pipe 220 and the discharging pipe 230, and the spray gun 240 is used for spraying paint on metal.

Further, installation mechanism 300 still includes telescopic link 320, bull stick 330 and sleeve 340, and the pneumatic cylinder 310 other end is connected with telescopic link 320 one end, and the telescopic link 320 other end is connected with sleeve 340 one end, and bull stick 330 one end and the inside lower surface of sleeve 340 are rotatory to be cooperated, and the effect of telescopic link 320 is to playing the cushioning effect to the metal, and the effect of bull stick 330 makes things convenient for the metal installation fixed and drives the metal and make rotary motion.

Further, the quenching mechanism 400 further comprises a hall sensor 410, water outlet pipes 450, water inlet pipes 460 and water pumps 470, the upper surfaces of two fixing blocks 480 are respectively connected with the side surfaces of the two water pumps 470, the hall sensor 410 is installed on the upper surface of the water spray ring 490, one ends of the two water inlet pipes 460 are respectively connected with one ends of the two water pumps 470, the other ends of the two water inlet pipes 460 are respectively connected with one side surface of the two water tanks 440, one ends of the two water outlet pipes 450 are respectively connected with the other ends of the two water pumps 470, the other ends of the two water outlet pipes 450 are respectively connected with the side surface of the water spray ring 490, the hall sensor 410, the high-frequency induction heating machine electric furnace 140 and the water spray ring 490 are electrically connected with the control box 420 through electric wires, the control box 420 controls the on and off of the high-frequency induction heating machine electric furnace 140 and the water spray ring 490, the hall sensor 410 is used for sensing whether metal is placed or not and transmitting signals to the control box 420, the water pump 470 provides power for the water outlet pipe 450 and the water inlet pipe 460 to transmit water resources in the water tank 440 to the water spraying ring 490, the water spraying ring 490 is used for cooling the metal, and the quenching coil 430 is used for quenching the metal.

Further, adjustment mechanism 500 still includes slider 520, threaded rod 530, motor case 540 and connecting block 560, slider 520 side surface is equipped with the screw hole, threaded rod 530 one end is passed screw hole and is connected with the inside side surface sliding fit of slide rail 510, motor case 540 one end is equipped with the axis of rotation, motor case 540 one end is connected with slide rail 510 one end, the threaded rod 530 other end is connected with the axis of rotation, two connecting block 560 one end all is connected with slide rail 510 one end, two connecting block 560 are connected with motor case 540 both sides surface respectively, slider 520 one end and slide rail 510 sliding fit, the slider 520 other end is connected with limiting plate 550 one end, motor case 540's effect is for threaded rod 530 provides power, slider 520's effect drives limiting plate 550 and does and reciprocate, threaded rod 530's effect is for slider 520 provides power.

The working principle of the utility model is as follows:

wherein the model of the high-frequency induction heating electric furnace 140 is TB-533710704922, the model of the spray gun 240 is WA-101, the model of the pipe centrifugal pump 280 is JJISWH, the model of the hydraulic cylinder 310 is ZKPH, the model of the rotary motor 350 is C20-43BO, the model of the Hall sensor 410 is E3FT-DS30NA, the model of the quenching coil 430 is 15KW-160KW, the model of the water spray ring 490 is TB615696707430, the model of the motor box 540 is YX3-100L1-4 pole, when a worker uses the electric furnace, the pipe centrifugal pump 280 is started to transmit metallic paint in the paint storage box 210 to the spray gun 240 through the feeding pipe 220 and the discharging pipe 230, the spray gun 240 is started to spray the metal, the storage box 260 is placed to naturally dry after the spraying is finished, a worker installs one end of the metal on the rotating rod 330 after the drying is finished, the hydraulic cylinder 310 is started to move the metal upwards until the other end of the metal is connected with the rotary motor 350, after the hall sensor 410 detects the metal, a signal is transmitted to the control box 420, the high-frequency induction heating electric furnace 140 and the water spraying ring 490 are started through the control box 420 to quench the metal, in the quenching process, the motor box 540 is started, the threaded rod 530 rotates to drive the sliding block 520 to do sliding motion in the sliding rail 510, the sliding block 520 drives the limiting plate 550 to do up-and-down motion, the limiting plate 550 drives the rotating motor 350 to do up-and-down motion, the telescopic rod 320 is matched with the rotating motor 350 to move together, the metal does up-and-down reciprocating motion along with the rotating motor 350 and the telescopic rod 320, the rotating motor 350 is started, the rotating motor 350 rotates, the metal follows to do rotating motion together, the rotating rod 330 is in rotating fit with the sleeve 340, the metal is more comprehensive in the quenching process, and after the quenching, a worker takes off the metal to store the metal.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a metal quenching equipment of adjustable buffering formula which characterized in that: including major structure (100), the mechanism of spraying paint (200), installation mechanism (300), quenching mechanism (400) and adjustment mechanism (500), major structure (100) is including platform (110) of spraying paint, cistern (120), backup pad (130) and high frequency induction heating electromechanical stove (140), mechanism (200) of spraying paint is including storing up paint box (210), stopper (250), containing box (260) and fixed plate (270), installation mechanism (300) is including pneumatic cylinder (310) and rotating electrical machines (350), quenching mechanism (400) is including control box (420), quenching coil (430), water tank (440), fixed block (480) and water spray ring (490), adjustment mechanism (500) is including slide rail (510) and limiting plate (550), store up paint box (210) lower surface and stopper (250) lower surface and all with platform (110) upper surface connection of spraying paint, fixed plate (270) one end and containing box (260) lower surface all with paint spraying table (110) upper surface connection, two water tank (440) one end all with backup pad (130) upper surface connection, two fixed block (480) lower surface all with backup pad (130) upper surface connection, high frequency induction heating machine electric stove (140) one end is connected with slide rail (510) one end, water spray ring (490) one end and quenching coil (430) one end all with high frequency induction heating machine electric stove (140) a side surface connection, control box (420) a side surface and slide rail (510) opposite side surface connection, pneumatic cylinder (310) one end is connected with the inside lower surface of cistern (120), rotating electrical machines (350) one end and limiting plate (550) lower surface connection.

2. The adjustable buffer type metal quenching equipment as claimed in claim 1, wherein: major structure (100) still include heel post (150) and heel plate (160), platform (110) lower surface sprays paint, cistern (120) lower surface and backup pad (130) lower surface all with heel plate (160) upper surface connection, backup pad (130) a side surface and cistern (120) a side surface all with platform (110) a side surface connection sprays paint, backup pad (130) another side surface and cistern (120) another side surface connection, a plurality of heel post (150) one end all is connected with backup pad (130) lower surface.

3. The adjustable buffer type metal quenching equipment as claimed in claim 1, wherein: mechanism (200) of spraying paint still includes inlet pipe (220), discharging pipe (230), spray gun (240) and pipe centrifugal pump (280), fixed plate (270) other end and pipe centrifugal pump (280) side surface are connected, inlet pipe (220) one end is connected with pipe centrifugal pump (280) one end, the inlet pipe (220) other end and storage paint box (210) one side surface are connected, discharging pipe (230) one end is connected with pipe centrifugal pump (280) other end, the discharging pipe (230) other end is connected with spray gun (240) one end, spray gun (240) other end and stopper (250) inside lower surface are connected.

4. The adjustable buffer type metal quenching equipment as claimed in claim 1, wherein: installation mechanism (300) still includes telescopic link (320), bull stick (330) and sleeve (340), pneumatic cylinder (310) other end is connected with telescopic link (320) one end, the telescopic link (320) other end is connected with sleeve (340) one end, bull stick (330) one end and the rotatory cooperation of sleeve (340) inside lower surface.

5. The adjustable buffer type metal quenching equipment as claimed in claim 1, wherein: the quenching mechanism (400) further comprises a Hall sensor (410), water outlet pipes (450), water inlet pipes (460) and water pumps (470), the upper surfaces of the two fixing blocks (480) are respectively connected with the side surfaces of the two water pumps (470), the Hall sensor (410) is installed on the upper surface of a water spray ring (490), one ends of the two water inlet pipes (460) are respectively connected with one ends of the two water pumps (470), the other ends of the two water inlet pipes (460) are respectively connected with one side surface of the two water tanks (440), one ends of the two water outlet pipes (450) are respectively connected with the other ends of the two water pumps (470), and the other ends of the two water outlet pipes (450) are respectively connected with the side surface of the water spray ring (490).

6. The adjustable buffer type metal quenching equipment as claimed in claim 1, wherein: adjustment mechanism (500) still includes slider (520), threaded rod (530), motor case (540) and connecting block (560), slider (520) a side surface is equipped with the screw hole, threaded rod (530) one end is passed screw hole and slide rail (510) inside side surface sliding fit, motor case (540) one end is equipped with the axis of rotation, motor case (540) one end is connected with slide rail (510) one end, the threaded rod (530) other end and axis of rotation are connected, two connecting block (560) one end all is connected with slide rail (510) one end, two connecting block (560) respectively with motor case (540) both sides surface connection, slider (520) one end and slide rail (510) sliding fit, the slider (520) other end is connected with limiting plate (550) one end.