CN217069760U - Cleaning device is scraped to electrolyte level shovel - Google Patents
Cleaning device is scraped to electrolyte level shovel Download PDFInfo
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- CN217069760U CN217069760U CN202123167630.2U CN202123167630U CN217069760U CN 217069760 U CN217069760 U CN 217069760U CN 202123167630 U CN202123167630 U CN 202123167630U CN 217069760 U CN217069760 U CN 217069760U
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Abstract
The utility model discloses a cleaning device is scraped to electrolyte level shovel, including chassis, fix the U type frame at chassis middle part symmetrically and fix the stand at the chassis both ends symmetrically, it has the guide arm passageway to reserve between two U type frames, installs guide arm clamping device at the top of one of them U type frame, installs two steel claw positioner symmetrically at the top of another U type frame, installs the electrolyte at the top of two stands and shovels the device of scraping, installs carbon piece lifting device between the bottom of two U type frames. The utility model discloses degree of automation is high, has improved the clearance effect of production efficiency and electrolyte, has reduced the pollution of cleaning work to the environment, has guaranteed that workman's is healthy, has also alleviateed workman's intensity of labour greatly.
Description
Technical Field
The utility model relates to a cleaning device is scraped to electrolyte level shovel belongs to anode scrap electrolyte clearance technical field.
Background
In the electrolytic aluminum process, the anode carbon block is gradually lost in the electrolytic process, and meanwhile, the electrolyte layer is attached to the upper surface of the anode carbon block in the electrolytic process, so that the electrolytic effect is influenced. Therefore, it is necessary to remove the electrolyte attached to the upper surface of the anode and to recover and reuse the removed electrolyte. The thickness of the electrolyte layer on the surface of the anode scrap is about 300mm, and the anode scrap has the physical characteristics of block and powder, and is brittle and strong in adhesive force. The existing cleaning method still mainly adopts manual cleaning, the cleaning process is to pump blocky electrolyte by using an air pick and blow powdery electrolyte by using compressed air, the cleaning efficiency is extremely low, the cleaning effect is poor, the environmental pollution is great, and the method also has great harm to the physical and mental health of workers.
SUMMERY OF THE UTILITY MODEL
To the technical problem, the utility model provides a cleaning device is scraped to electrolyte level shovel, this cleaning machine can reduce artifical intensity of labour, reduces environmental pollution, improves work efficiency.
The technical scheme of the utility model: a horizontal electrolyte scraping and cleaning device comprises an underframe, U-shaped frames symmetrically fixed in the middle of the underframe and stand columns symmetrically fixed at two ends of the underframe, a guide rod channel is reserved between the two U-shaped frames, a guide rod clamping device is installed at the top of one U-shaped frame, two steel claw positioning devices are symmetrically installed at the top of the other U-shaped frame, electrolyte scraping devices are installed at the tops of the two stand columns, and a carbon block lifting device is installed between the bottoms of the two U-shaped frames.
Further, guide arm clamping device is including fixing the gear box at U type frame top and fixing the support frame at the gear box rear side, top fixed mounting at the support frame has the roof, it has left pivot and right pivot to rotate parallelly between roof and gear box, and the lower extreme of left pivot and right pivot all stretches into in the gear box, and respectively with left gear and the right gear fixed connection of intermeshing in the gear box, respectively fixedly connected with left centre gripping arm and right centre gripping arm on left pivot and right pivot, fixedly connected with otic placode in the left pivot, there is the centre gripping pneumatic cylinder at support frame one side hinged joint, and the telescopic link and the otic placode hinged joint of centre gripping pneumatic cylinder.
Further, steel claw positioner includes locating plate and location pneumatic cylinder, the one end of locating plate is passed through the minor axis and is rotated and connect at U type frame top, has the location pneumatic cylinder at U type frame top and the one end hinged joint that is close to the minor axis, and the telescopic link of location pneumatic cylinder and the one end hinged joint that the locating plate is close to the minor axis.
Further, the electrolyte is shoveled and is scraped device includes the bracing of fixed connection between chassis and stand, and there are long connecting rod and short connecting rod respectively hinged joint on the bracing, and hinged joint has the mounting bracket between long connecting rod and short connecting rod, and bracing, long connecting rod, short connecting rod and mounting bracket constitute four-bar linkage, has the shovel at the top hinged joint of stand and scrapes the pneumatic cylinder, the telescopic link of scraping the pneumatic cylinder and the one end hinged joint of mounting bracket, there is the shovel at the other end fixed mounting of mounting bracket and scrapes the blade.
Furthermore, a group of arc-shaped knife edges are arranged on the scraping blade.
Further, carbon block lifting device is including setting up the layer board between two U type frame bottoms and the lifting pneumatic cylinder of hinged joint at one of them U type frame both ends, and there is the lever at the both ends of this U type frame still hinged joint, the telescopic link of lifting the pneumatic cylinder is connected with the one end hinged joint of lever, has the pole of lifting at the both ends hinged joint of layer board, the other end of lever and the middle part hinged joint of lifting the pole.
Furthermore, the two ends of the U-shaped frame are hinged with limit rods, and the other ends of the limit rods are hinged with the lower ends of the lifting rods.
Furthermore, guide plates are symmetrically and fixedly arranged on the guide rod channel.
Further, a dust hood is fixedly installed at the top of the electrolyte scraping device.
Further, a receiving hopper is arranged at the bottom of the bottom frame.
Due to the adoption of the technical scheme, the utility model has the advantages of: the utility model discloses degree of automation is high, has improved the clearance effect of production efficiency and electrolyte, has reduced the pollution of cleaning work to the environment, has guaranteed that workman's is healthy, has also lightened workman's intensity of labour greatly.
Drawings
Fig. 1 is a front view of a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view A-A of FIG. 2;
FIG. 4 is a perspective view of a schematic of the guide bar clamping arrangement;
FIG. 5 is a front view of a schematic of the guide bar clamping arrangement;
FIG. 6 is a top view of the schematic structure of the steel claw positioning device;
FIG. 7 is a cross-sectional view B-B of FIG. 6;
fig. 8 is a front view of a schematic configuration of the electrolyte scraping apparatus;
FIG. 9 is a top view of FIG. 8;
figure 10 is a front view of the schematic construction of the carbon block lifting device;
FIG. 11 is a top view of FIG. 10;
fig. 12 is a schematic structural view of the carbon block lifting device when lifted upwards.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is further described in detail with reference to the accompanying drawings and examples.
The embodiment of the utility model provides a: the structure schematic diagram of the electrolyte horizontal scraping and cleaning device is shown in fig. 1-3, and comprises a bottom frame 1, U-shaped frames 5 symmetrically fixed in the middle of the bottom frame 1 and upright posts 7 symmetrically fixed at two ends of the bottom frame 1, a guide rod channel is reserved between the two U-shaped frames 5, a guide rod clamping device 4 is installed at the top of one U-shaped frame 5, two steel claw positioning devices 9 are symmetrically installed at the top of the other U-shaped frame 5, an electrolyte scraping device 2 is installed at the tops of the two upright posts 7, and a carbon block lifting device 6 is installed between the bottoms of the two U-shaped frames 5. The guide rod channels are symmetrically and fixedly provided with guide plates 10, so that the anode guide rod 11 can smoothly enter between the two U-shaped frames 5. The top of the electrolyte scraping device 2 is fixedly provided with a dust collection cover 3, so that dust can be collected in the scraping process, and the pollution to the working environment is avoided. And a receiving hopper 8 is arranged at the bottom of the chassis 1 and used for collecting the electrolyte scraped by the shovel, so that the recycling is facilitated.
Referring to fig. 4 and 5, the guide rod clamping device 4 includes a gear box 401 fixed on the top of the U-shaped frame 5 and a supporting frame 403 fixed on the rear side of the gear box 401, a top plate 405 is fixedly installed on the top of the supporting frame 403, a left rotating shaft 402 and a right rotating shaft 406 are rotatably connected between the top plate 405 and the gear box 401 in parallel, the lower ends of the left rotating shaft 402 and the right rotating shaft 406 both extend into the gear box 401 and are fixedly connected with a left gear 410 and a right gear 411 engaged with each other in the gear box 401, respectively, a left clamping arm 408 and a right clamping arm 407 are fixedly connected to the left rotating shaft 402 and the right rotating shaft 406, respectively, an ear plate 409 is fixedly connected to the left rotating shaft 402, a clamping hydraulic cylinder 404 is hinged to one side of the supporting frame 403, and a telescopic rod 409 of the clamping hydraulic cylinder 404 is hinged to the ear plate.
Referring to fig. 6 and 7, the steel claw positioning device 9 includes a positioning plate 901 and a positioning hydraulic cylinder 902, one end of the positioning plate 901 is rotatably connected to the top of the U-shaped frame 5 through a short shaft 903, one end of the positioning plate 901, which is close to the short shaft 903, is hinged to the positioning hydraulic cylinder 902, and a telescopic rod of the positioning hydraulic cylinder 902 is hinged to one end of the positioning plate 901, which is close to the short shaft 903.
Referring to fig. 8 and 9, the electrolyte scraping device 2 includes an inclined strut 206 fixedly connected between the base frame 1 and the upright post 7, a long connecting rod 205 and a short connecting rod 207 are respectively hinged on the inclined strut 206, an installation frame 202 is hinged between the long connecting rod 205 and the short connecting rod 207, the inclined strut 206, the long connecting rod 205, the short connecting rod 207 and the installation frame 202 form a four-bar linkage mechanism, a scraping hydraulic cylinder 207 is hinged on the top of the upright post 7, a telescopic rod of the scraping hydraulic cylinder 207 is hinged with one end of the installation frame 202, and a scraping blade 203 is fixedly installed at the other end of the installation frame 202. The scraping blade 203 is provided with a group of arc-shaped knife edges 208, so that the position of a steel claw above the carbon block 12 is convenient to be kept away in the process of scraping the electrolyte, and the scraping blade 203 is prevented from being damaged. The long connecting rod 205 is also fixedly connected with a material receiving chute 204, and the scraped electrolyte can fall into the material receiving chute 204 for collection.
Referring to fig. 10 to 12, the carbon block lifting device 6 includes a supporting plate 601 disposed between the bottoms of two U-shaped frames 5 and lifting hydraulic cylinders 602 hinged to two ends of one of the U-shaped frames 5, two ends of the U-shaped frame 5 are further hinged to levers 603, an expansion link of the lifting hydraulic cylinder 602 is hinged to one end of the lever 603, two ends of the supporting plate 601 are hinged to lifting rods 605, and the other end of the lever 603 is hinged to the middle of the lifting rod 605. The two ends of the U-shaped frame 5 are hinged with limit rods 604, the other ends of the limit rods 604 are hinged with the lower ends of the lifting rods 605, the highest lifting position of the supporting plate 601 is controlled through the limit rods 604, and the scraping blade 203 is prevented from scraping the carbon block 12.
The utility model discloses a theory of operation:
firstly, the anode group without cleaning electrolyte is sent to a cleaning machine through a catenary system, so that the anode guide rod 11 smoothly enters between the two U-shaped frames 5 along the guide plate 10, then the clamping hydraulic cylinder 404 acts to drive the left rotating shaft 402 to rotate, and because the left gear 410 and the right gear 411 at the lower ends of the left rotating shaft 402 and the right rotating shaft 406 are meshed with each other, when the left rotating shaft 402 rotates, the left rotating shaft 402 is driven to rotate simultaneously, so that the anode guide rod 11 can be clamped and fixed through the left clamping arm 408 and the right clamping arm 407 on the left rotating shaft 402 and the right rotating shaft 406. At this time, the positioning hydraulic cylinder 902 acts to drive the positioning plate 901 to rotate by 90 degrees, so that the positioning plate 901 rotates to the position above the steel claws at two sides of the anode guide rod 11, then the lifting hydraulic cylinder 602 acts to push the lever 603 to rotate, so that the lifting rod 605 at the other end of the lever 603 moves upwards, and further the supporting plate 601 at the top of the lifting rod 605 moves upwards, so that the anode carbon block 12 can be lifted upwards through the supporting plate 601, when the steel claw of the anode guide rod 11 touches the positioning plate 901, the lifting hydraulic cylinder 602 stops acting, at this time, the anode group is just positioned on the scraping work position, the scraping hydraulic cylinder 207 acts to drive the four-bar mechanism to reciprocate, the electrolyte on the upper surface of the anode carbon block 12 is scraped through the scraping blade 203 on the four-bar mechanism, because the scraped electrolyte firstly falls into the receiving chute 204 and then slides into the receiving hopper 8 from the receiving chute 204 to collect the scraped electrolyte, is convenient for recycling.
Claims (10)
1. The utility model provides a cleaning device is scraped to electrolyte level shovel, includes chassis (1), fixes U type frame (5) at chassis (1) middle part and fixes stand (7) at chassis (1) both ends symmetrically, its characterized in that: a guide rod channel is reserved between the two U-shaped frames (5), a guide rod clamping device (4) is installed at the top of one U-shaped frame (5), two steel claw positioning devices (9) are symmetrically installed at the top of the other U-shaped frame (5), an electrolyte scraping device (2) is installed at the tops of the two upright posts (7), and a carbon block lifting device (6) is installed between the bottoms of the two U-shaped frames (5).
2. The electrolyte level scraping cleaning apparatus of claim 1, wherein: the guide rod clamping device (4) comprises a gear box (401) fixed at the top of the U-shaped frame (5) and a supporting frame (403) fixed at the rear side of the gear box (401), a top plate (405) is fixedly arranged at the top of the supporting frame (403), a left rotating shaft (402) and a right rotating shaft (406) are connected between the top plate (405) and the gear box (401) in a parallel rotating way, the lower ends of the left rotating shaft (402) and the right rotating shaft (406) extend into the gear box (401), and are respectively fixedly connected with a left gear (410) and a right gear (411) which are meshed with each other in the gear box (401), a left clamping arm (408) and a right clamping arm (407) are respectively and fixedly connected on the left rotating shaft (402) and the right rotating shaft (406), an ear plate (409) is fixedly connected on the left rotating shaft (402), a clamping hydraulic cylinder (404) is hinged on one side of the supporting frame (403), and the telescopic rod for clamping the hydraulic cylinder (404) is hinged with the ear plate (409).
3. The electrolyte level scraping cleaning apparatus of claim 1, wherein: the steel claw positioning device (9) comprises a positioning plate (901) and a positioning hydraulic cylinder (902), one end of the positioning plate (901) is rotatably connected to the top of the U-shaped frame (5) through a short shaft (903), the top of the U-shaped frame (5) and one end close to the short shaft (903) are hinged to the positioning hydraulic cylinder (902), and a telescopic rod of the positioning hydraulic cylinder (902) is hinged to one end, close to the short shaft (903), of the positioning plate (901).
4. The electrolyte level scraping cleaning apparatus of claim 1, wherein: electrolyte is shoveled and is scraped device (2) including bracing (206) of fixed connection between chassis (1) and stand (7), there are long connecting rod (205) and short connecting rod (207) hinged joint respectively on bracing (206), hinged joint has mounting bracket (202) between long connecting rod (205) and short connecting rod (207), and bracing (206), long connecting rod (205), short connecting rod (207) and mounting bracket (202) constitute four-bar linkage, there is shovel hydraulic cylinder (201) at the top hinged joint of stand (7), the telescopic link of shovel hydraulic cylinder (201) and the one end hinged joint of mounting bracket (202), there is shovel scraper blade (203) at the other end fixed mounting of mounting bracket (202).
5. The electrolyte level scraping cleaning device of claim 4, wherein: the scraping blade (203) is provided with a group of arc-shaped knife edges (208).
6. The electrolyte level scraping cleaning device of claim 1, wherein: the carbon block lifting device (6) comprises a supporting plate (601) arranged between the bottoms of two U-shaped frames (5) and lifting hydraulic cylinders (602) hinged to two ends of one U-shaped frame (5), levers (603) are hinged to two ends of the U-shaped frame (5), telescopic rods of the lifting hydraulic cylinders (602) are hinged to one ends of the levers (603), lifting rods (605) are hinged to two ends of the supporting plate (601), and the other ends of the levers (603) are hinged to the middle of the lifting rods (605).
7. The electrolyte level scraping cleaning device of claim 6, wherein: the two ends of the U-shaped frame (5) are further hinged with limiting rods (604), and the other ends of the limiting rods (604) are hinged with the lower ends of the lifting rods (605).
8. The electrolyte level scraping cleaning apparatus of claim 1, wherein: guide plates (10) are symmetrically and fixedly arranged on the guide rod channel.
9. The electrolyte level scraping cleaning device of claim 1, wherein: and a dust collection cover (3) is fixedly arranged at the top of the electrolyte scraping device (2).
10. The electrolyte level scraping cleaning apparatus of claim 1, wherein: and a receiving hopper (8) is arranged at the bottom of the underframe (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123167630.2U CN217069760U (en) | 2021-12-16 | 2021-12-16 | Cleaning device is scraped to electrolyte level shovel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123167630.2U CN217069760U (en) | 2021-12-16 | 2021-12-16 | Cleaning device is scraped to electrolyte level shovel |
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| Publication Number | Publication Date |
|---|---|
| CN217069760U true CN217069760U (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123167630.2U Active CN217069760U (en) | 2021-12-16 | 2021-12-16 | Cleaning device is scraped to electrolyte level shovel |
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| CN (1) | CN217069760U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146962A (en) * | 2021-12-16 | 2022-03-08 | 贵州莱利斯机械设计制造有限责任公司 | Horizontal scraping cleaner for electrolyte |
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2021
- 2021-12-16 CN CN202123167630.2U patent/CN217069760U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146962A (en) * | 2021-12-16 | 2022-03-08 | 贵州莱利斯机械设计制造有限责任公司 | Horizontal scraping cleaner for electrolyte |
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