CN217061760U

CN217061760U - Inductance cross winding method rotary fixture

Info

Publication number: CN217061760U
Application number: CN202220804289.2U
Authority: CN
Inventors: 吴金辉; 林鸿森
Original assignee: Zhuhai Keris Technology Co ltd
Current assignee: Zhuhai Keris Technology Co ltd
Priority date: 2022-04-08
Filing date: 2022-04-08
Publication date: 2022-07-26
Anticipated expiration: 2032-04-08

Abstract

The utility model aims at providing a need not to pull down the manual upset of inductance at the wire winding in-process to improve the inductance cross around method rotary fixture of wire winding efficiency and quality under the prerequisite that satisfies cross wire winding method. It includes that pneumatic turntable, a plurality of array set up rotary fixture and setting on the pneumatic turntable are in power cylinder on the pneumatic turntable, rotary fixture includes rotatory fixing base, sets up in the rotatory fixing base and rather than normal running fit's roating seat and slip setting be in on the rotatory fixing base lateral wall and with roating seat mutually perpendicular's rotatory rack, the roating seat front end be provided with the clamp splice, and through rotatory gear with rotatory rack meshes mutually, power cylinder's output will rotatory rack impels in the rotatory fixing base, and pass through rotatory gear drives the roating seat is rotatory. The utility model discloses can be applied to inductance wire winding processing field.

Description

Inductance cross winding method rotary fixture

Technical Field

The utility model relates to an inductance wire winding processing equipment especially relates to an inductance cross is around method rotary fixture.

Background

The inductor is an element capable of converting electric energy into magnetic energy to be stored, the structure of the inductor is similar to that of a transformer, but only one winding is arranged, the magnetic ring inductor is formed by winding a coil on a magnetic ring, one wire from the head to the tail is a differential mode inductor, and two wires are wound in parallel or are wound separately at two sides to form a common mode inductor. At present, the winding of the magnetic ring inductor is mostly finished by manual work, a magnetic ring is fixed on a winding table manually, the magnetic ring is generally fixed through a clamp, then an enamelled wire is wound on the upper half part of the magnetic ring in a circle, then a product is taken down to be turned and fixed, and the other half part of the magnetic ring is wound repeatedly.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that overcome prior art not enough, provide one kind and need not to pull down the manual upset of inductance at the wire winding in-process to improve the inductance cross winding rotary fixture of wire winding efficiency and quality under the prerequisite that satisfies cross winding method.

The utility model adopts the technical proposal that: the utility model discloses a pneumatic turntable, a plurality of array setting are in rotary fixture and setting on the pneumatic turntable are in power cylinder on the pneumatic turntable, rotary fixture includes rotatory fixing base, sets up in the rotatory fixing base and rather than normal running fit's roating seat and slip setting be in on the rotatory fixing base lateral wall and with roating seat mutually perpendicular's rotatory rack, the roating seat front end be provided with the clamp splice, and through rotatory gear with rotatory rack meshes mutually, power cylinder's output will rotatory rack impels in the rotatory fixing base, and pass through rotatory gear drives the roating seat is rotatory.

Further, still be provided with push rod, slip cap, stop collar, clamp splice spring and stop nut in the rotatory fixing base, push rod one end insert to in the roating seat and with the clamp splice is connected, and the other end overlaps in proper order and is equipped with swing gear, slip cap, stop collar, clamp splice spring and stop nut, swing gear through a plurality of connecting pins with the roating seat is fixed continuous, the stop collar the clamp splice spring and stop nut is located outside the rotatory fixing base.

Still further, still be provided with in the roating seat and compress tightly the cover, the push rod passes and compresses tightly the cover and be connected with the clamp splice.

Still further, still be provided with reset spring, guide bar and connecting plate on the rotatory fixing base lateral wall, reset spring with the guide bar is located same vertical line, and with rotatory fixing base sliding fit, the guide bar with rotatory rack is located same water flat line, reset spring the guide bar and rotatory rack's same end is all fixed to be set up on the connecting plate.

Furthermore, a limiting pin is further arranged in the rotary fixing seat and at a position corresponding to the rotary rack, and when the rotary rack is connected with the limiting pin, the rotary seat rotates 180 degrees.

Still further, the power cylinder comprises a vertical pneumatic group and a horizontal pneumatic group, the vertical pneumatic group comprises a support, a vertical cylinder, a sliding plate and a mounting plate, the vertical cylinder is fixedly arranged on the support, the support is also provided with a vertical sliding rail, the sliding plate is in sliding fit with the support through the vertical sliding rail, the mounting plate is respectively connected with the output end of the vertical cylinder and the sliding plate, and the horizontal pneumatic group is arranged on the mounting plate and is positioned right above the rotary fixing seat.

Furthermore, the horizontal pneumatic group is including being located the coplanar and the first horizontal cylinder of mutually perpendicular and the horizontal cylinder of second, first horizontal cylinder top is provided with first slide rail, the output is connected with first slurcam, first slurcam top be connected with first slide rail sliding fit's first link block, second horizontal cylinder top is provided with the second slide rail, the output is connected with the second slurcam, second slurcam top be connected with second slide rail sliding fit's second link block.

And finally, the first pushing plate and the second pushing plate are both J-shaped plates which are vertically arranged.

Compared with the prior art, the beneficial effects of the utility model are that: the pneumatic turntable is provided with the plurality of rotary clamps, so that a plurality of groups of inductors can be wound at the same time, and the production and processing efficiency of equipment is improved; in order to satisfy inductance cross winding method, need accomplish the single face after wire winding, overturn the inductance, carry out the wire winding work of another side, the utility model discloses a rotating gear with rotating gear's cooperation works as power cylinder is pneumatic and will rotatory rack is past when the rotatory fixing base is inside to be pushed away, rotating gear can rotate under the drive of rotatory rack, thereby the drive the roating seat rotates, and under the effect of spacer pin, just in time overturn the inductance 180, continue to carry out the dihedral wire winding work. Therefore, the utility model discloses satisfying under the wire-wound prerequisite of cross coiling method turn-over, need not to carry out dismouting many times to the inductance, simplified production and processing processes, improved wire-wound efficiency, also eliminated many times dismouting inductance and the error that produces simultaneously, improved wire-wound quality.

Drawings

Fig. 1 is a schematic structural view of the whole of the present invention;

FIG. 2 is a schematic view of the structure of the rotary jig;

fig. 3 is an exploded view of the rotary jig.

Detailed Description

As shown in fig. 1, fig. 2 and fig. 3, the utility model discloses a pneumatic turntable 1, a plurality of array setting are in rotary fixture and setting on the pneumatic turntable 1 are in power cylinder on the pneumatic turntable 1, rotary fixture includes rotatory fixing base 2, sets up in the rotatory fixing base 2 and with its normal running fit's roating seat 3 and slip setting be in on the rotatory fixing base 2 lateral wall and with roating seat 3 mutually perpendicular's rotatory rack 4, roating seat 3 front end be provided with clamp splice 5, and through rotatory gear 6 with rotatory rack 4 meshes mutually, power cylinder's output will rotatory rack 4 impels in the rotatory fixing base 2, and pass through rotatory gear 6 drives roating seat 3 is rotatory. In this embodiment, still be provided with push rod 7, sliding sleeve 8, stop collar 9, clamp splice spring 10 and stop nut 11 in the rotatory fixing base 2, push rod 7 one end insert extremely in the roating base 3 and with clamp splice 5 is connected, and the other end overlaps in proper order and is equipped with rotary gear 6, sliding sleeve 8, stop collar 9, clamp splice spring 10 and stop nut 11, rotary gear 6 through a plurality of connecting pins 12 with roating base 3 is fixed continuous, stop collar 9 clamp splice spring 10 and stop nut 11 is located outside rotatory fixing base 2. A pressing sleeve 13 is further arranged in the rotary seat 3, and the push rod 7 penetrates through the pressing sleeve 13 and is connected with the clamping block 5. Still be provided with reset spring 14, guide bar 15 and connecting plate 16 on the 2 lateral walls of swivelling joint seat, reset spring 14 with guide bar 15 be located same vertical line, and with 2 sliding fit of swivelling joint seat, guide bar 15 with rotatory rack 4 is located same horizontal line, reset spring 14 guide bar 15 and rotatory rack 4 all is fixed the setting with one end on the connecting plate 16. A position corresponding to the rotary rack 4 in the rotary fixed seat 2 is further provided with a limit pin 17, and when the rotary rack 4 is connected with the limit pin 17, the rotary seat 3 rotates 180 degrees.

In this embodiment, the power cylinder includes a vertical pneumatic group and a horizontal pneumatic group, the vertical pneumatic group includes a bracket 18, a vertical cylinder 19, a sliding plate 20 and a mounting plate 21, the vertical cylinder 19 is fixedly disposed on the bracket 18, the bracket 18 is further provided with a vertical slide rail 22, the sliding plate 20 is in sliding fit with the bracket 18 through the vertical slide rail 22, the mounting plate 21 is respectively connected with an output end of the vertical cylinder 19 and the sliding plate 20, and the horizontal pneumatic group is disposed on the mounting plate 21 and is located right above the rotary fixing base 2. The horizontal pneumatic group comprises a first horizontal cylinder 23 and a second horizontal cylinder 24 which are located on the same plane and are perpendicular to each other, a first slide rail 25 is arranged at the top of the first horizontal cylinder 23, an output end of the first horizontal cylinder is connected with a first pushing plate 26, the top of the first pushing plate 26 is connected with a first connecting slide block 27 in sliding fit with the first slide rail 25, a second slide rail 28 is arranged at the top of the second horizontal cylinder 24, an output end of the second horizontal cylinder is connected with a second pushing plate 29, and the top of the second pushing plate 29 is connected with a second connecting slide block 30 in sliding fit with the second slide rail 28. The first pusher plate 26 and the second pusher plate 29 are both J-shaped plates that are vertically disposed.

When the device is used, an operator props against the limiting nut 11 by hand, pushes the push rod 7 into the rotary fixing seat 2, then the push rod 7 pushes the clamping block 5 out of the pressing sleeve 13, the clamping block 5 is opened, after clamping the inductance magnetic ring, the clamping block is reset under the action of the clamping block spring 10, the tail end of the clamping block 5 enters the pressing sleeve 13 again, and the clamping block 5 firmly clamps the inductance magnetic ring to start winding; after one side is wound, the power cylinder is operated pneumatically, at this time, the vertical cylinder 19 is operated pneumatically first, and after the horizontal pneumatic group is lowered to the height where the first pushing plate 26 and the second pushing plate 29 are the same as the connecting plate 16 at the corresponding positions, the first horizontal cylinder 23 and the second horizontal cylinder 24 are simultaneously started to control the first pushing plate 26 and the second pushing plate 29 to move horizontally, and the connecting plate 16 at the corresponding positions and the rotary rack 4 are pushed into the rotary fixing seat 2, so as to drive the rotary gear 6 to rotate, because the rotary gear 6 is fixedly connected with the rotary seat 3 through the connecting pin 12 (in this embodiment, the rotary gear 6 is connected with the rotary seat 3 through four connecting pins 12), the rotary seat 3 also rotates together, until the rotating rack 4 is connected with the limiting pin 17, the inductance magnetic ring is just turned over by 180 degrees and the winding process is started again, after the winding process is completed, the first horizontal cylinder 23 and the second horizontal cylinder 24 reset, and the rotating seat 3 and the clamping block 5 also complete the resetting under the action of the reset spring 14. The utility model discloses perfect being applicable to cross wire winding method butterfly winding method. In this embodiment, four rotary jigs are uniformly arranged on the pneumatic turntable. In the utility model, two sets of clamping block cylinders can be further arranged on the pneumatic turntable 1, and are located below the power cylinder, and the two sets of clamping block cylinders correspond to the first horizontal cylinder 23 and the second horizontal cylinder 24 and are arranged on the other side of the pneumatic turntable 1, that is, the output ends of the two sets of clamping block cylinders are aligned with the rotary fixture in the feeding area and the blanking area, when in use, the clamping block cylinder located behind the rotary fixture in the feeding area is started, the output end of the clamping block cylinder extends outwards and pushes the limit nut 11 of the rotary fixture in the corresponding position towards the rotary fixing seat 2, and the clamping block 5 is opened and clamps the inductor, and under the action of the clamping block spring 10, the push rod 7 resets and pulls the clamping block 5 back into the pressing sleeve 13 to clamp the inductor; after the winding process is finished, the clamping block air cylinder located in the blanking area is started, the push rod 7 of the rotary fixture located in the blanking area is pushed towards the rotary fixing seat 2 at the output end of the clamping block air cylinder, the clamping block 5 is pushed out of the pressing sleeve 13, the clamping block 5 is loosened, and blanking is finished.

Finally, it should be emphasized that the above-described embodiments are merely preferred examples of the present invention, and are not intended to limit the invention, as those skilled in the art will appreciate that various changes and modifications may be made, and any and all modifications, equivalents, and improvements made, while remaining within the spirit and principles of the present invention, are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an inductance cross is around method rotating fixture which characterized in that: it includes that pneumatic turntable (1), a plurality of array set up rotary fixture and setting on pneumatic turntable (1) are in power cylinder on pneumatic turntable (1), rotary fixture includes rotatory fixing base (2), sets up in rotatory fixing base (2) and rather than normal running fit roating seat (3) and slip setting be in on rotatory fixing base (2) lateral wall and with roating seat (3) mutually perpendicular's rotatory rack (4), roating seat (3) front end be provided with clamp splice (5), and through rotatory gear (6) with rotatory rack (4) mesh mutually, the output of power cylinder will rotatory rack (4) impel in rotatory fixing base (2) and through rotatory gear (6) drive roating seat (3) are rotatory.

2. The inductive cross-winding rotary jig of claim 1, wherein: still be provided with push rod (7), sliding sleeve (8), stop collar (9), clamp splice spring (10) and stop nut (11) in rotatory fixing base (2), push rod (7) one end insert to in roating base (3) and with clamp splice (5) are connected, and the other end overlaps in proper order and is equipped with swing gear (6), sliding sleeve (8), stop collar (9), clamp splice spring (10) and stop nut (11), swing gear (6) through a plurality of connecting pin (12) with roating base (3) are fixed continuous, stop collar (9) clamp splice spring (10) and stop nut (11) are located outside rotatory fixing base (2).

3. The inductive criss-cross rotating jig according to claim 2, further comprising: a pressing sleeve (13) is further arranged in the rotary seat (3), and the push rod (7) penetrates through the pressing sleeve (13) and is connected with the clamping block (5).

4. The inductive cross-winding rotary jig of claim 1, wherein: still be provided with reset spring (14), guide bar (15) and connecting plate (16) on rotatory fixing base (2) lateral wall, reset spring (14) with guide bar (15) are located same vertical line, and with rotatory fixing base (2) sliding fit, guide bar (15) with rotatory rack (4) are located same water flat line, reset spring (14) guide bar (15) and same end of rotatory rack (4) is all fixed the setting on connecting plate (16).

5. The inductive cross-winding rotary jig of claim 4, wherein: a limiting pin (17) is further arranged in the rotary fixing seat (2) at a position corresponding to the rotary rack (4), and when the rotary rack (4) is connected with the limiting pin (17), the rotary seat (3) rotates 180 degrees.

6. The inductive cross-winding rotary jig of claim 4, wherein: the power cylinder comprises a vertical pneumatic group and a horizontal pneumatic group, the vertical pneumatic group comprises a support (18), a vertical cylinder (19), a sliding plate (20) and a mounting plate (21), the vertical cylinder (19) is fixedly arranged on the support (18), a vertical sliding rail (22) is further arranged on the support (18), the sliding plate (20) is in sliding fit with the support (18) through the vertical sliding rail (22), the mounting plate (21) is respectively connected with the output end of the vertical cylinder (19) and the sliding plate (20), and the horizontal pneumatic group is arranged on the mounting plate (21) and is positioned right above the rotary fixing seat (2).

7. The inductive criss-cross rotating jig according to claim 6, further comprising: the horizontal pneumatic group comprises a first horizontal cylinder (23) and a second horizontal cylinder (24) which are located on the same plane and perpendicular to each other, wherein a first sliding rail (25) is arranged at the top of the first horizontal cylinder (23), the output end of the first horizontal cylinder is connected with a first pushing plate (26), the top of the first pushing plate (26) is connected with a first connecting sliding block (27) in sliding fit with the first sliding rail (25), a second sliding rail (28) is arranged at the top of the second horizontal cylinder (24), the output end of the second horizontal cylinder is connected with a second pushing plate (29), and the top of the second pushing plate (29) is connected with a second connecting sliding block (30) in sliding fit with the second sliding rail (28).

8. The inductive criss-cross rotating jig according to claim 7, wherein: the first pushing plate (26) and the second pushing plate (29) are both J-shaped plates which are vertically arranged.