CN217058468U - Heat exchange plate of plate heat exchanger - Google Patents
Heat exchange plate of plate heat exchanger Download PDFInfo
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- CN217058468U CN217058468U CN202123360925.1U CN202123360925U CN217058468U CN 217058468 U CN217058468 U CN 217058468U CN 202123360925 U CN202123360925 U CN 202123360925U CN 217058468 U CN217058468 U CN 217058468U
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- 239000012530 fluid Substances 0.000 claims abstract description 19
- 238000010586 diagram Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 4
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- 239000002184 metal Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本公开涉及换热器领域,尤其涉及一种板式换热器的换热板。The present disclosure relates to the field of heat exchangers, and in particular, to a heat exchange plate of a plate heat exchanger.
背景技术Background technique
板式换热器是一种高效的换热器,被广泛用于空调设备、建筑的供热和食品轻工等行业。板式换热器由以下几个部分组成:一组压紧在一起的薄金属换热板片、密封垫片以及压紧装置。薄金属换热板片表面通常加工成特殊的形状,例如波纹形或人字形。两相邻的板片边缘通过放置夹紧垫片或密封垫来防止液体流出,以达到密封的目的。冷热流体交替的在换热板片两侧流过,通过换热板片的换热区进行传热。Plate heat exchanger is a kind of high-efficiency heat exchanger, which is widely used in air-conditioning equipment, building heating and food light industry and other industries. The plate heat exchanger consists of the following parts: a set of thin metal heat exchange plates pressed together, sealing gaskets and a pressing device. The surface of thin metal heat exchange plates is usually processed into special shapes, such as corrugated or herringbone shapes. The edges of the two adjacent plates are placed with clamping gaskets or sealing gaskets to prevent the liquid from flowing out, so as to achieve the purpose of sealing. The hot and cold fluids flow alternately on both sides of the heat exchange plate, and conduct heat transfer through the heat exchange area of the heat exchange plate.
现有的换热板片的换热区通常为波纹形或人字形,结构简单,流体扰动性不强,换热效率有待提升。The heat exchange area of the existing heat exchange plate is usually corrugated or herringbone shape, the structure is simple, the fluid disturbance is not strong, and the heat exchange efficiency needs to be improved.
实用新型内容Utility model content
本公开提供一种板式换热器的换热板,以至少解决现有技术中存在的以上技术问题。The present disclosure provides a heat exchange plate of a plate heat exchanger to at least solve the above technical problems existing in the prior art.
本公开提供一种板式换热器的换热板,包括板片本体,所述板片本体包括换热区,所述换热区的表面设有多个呈四边形结构设置的第一导流部,所述第一导流部包括凸起方向相反的第一导流槽和第二导流槽,所述第一导流槽和所述第二导流槽构成所述第一导流部的四条边;所述板片本体组对安装时,同组对应的所述第一导流槽和所述第二导流槽构成供流体通过的流道。The present disclosure provides a heat exchange plate of a plate heat exchanger, which includes a plate body, the plate body includes a heat exchange area, and a surface of the heat exchange area is provided with a plurality of first flow guides arranged in a quadrangular structure , the first guide portion includes a first guide groove and a second guide groove with opposite convex directions, and the first guide groove and the second guide groove constitute the first guide groove. Four sides; when the plate body groups are installed in pairs, the first guide grooves and the second guide grooves corresponding to the same group form a flow channel for fluid to pass through.
在一可实施方式中,所述第一导流槽和所述第二导流槽均为长条形的结构。In an embodiment, the first guide groove and the second guide groove are both elongated structures.
在一可实施方式中,所述第一导流部的每条边至少包括两个所述第一导流槽或所述第二导流槽,所述第一导流部的相邻边的凸起方向不同。In an embodiment, each side of the first guide portion includes at least two of the first guide grooves or the second guide grooves, and the adjacent sides of the first guide portion are The bulge direction is different.
在一可实施方式中,所述第一导流部的底边相较于水平方向倾斜设置,所述第一导流部的底边与水平方向的夹角大于等于15度。In an embodiment, the bottom edge of the first air guide portion is disposed inclined with respect to the horizontal direction, and the included angle between the bottom edge of the first air guide portion and the horizontal direction is greater than or equal to 15 degrees.
在一可实施方式中,所述第一导流部在所述换热区上按行和列的顺序分布设置,相邻所述第一导流部共用相邻的边。In an optional implementation manner, the first flow guide parts are arranged in the order of rows and columns on the heat exchange area, and adjacent first flow guide parts share adjacent sides.
在一可实施方式中,所述换热区还包括第二导流部,所述第二导流部包括位于所述换热区顶部的第一边和底部的第二边以及位于所述换热区左右两侧的第三边和第四边;In a possible embodiment, the heat exchange area further includes a second flow guide portion, and the second flow guide portion includes a first side at the top of the heat exchange area and a second side at the bottom, and a second side at the bottom of the heat exchange area. The third and fourth sides on the left and right sides of the hot zone;
所述第一边和所述第二边由多组间隔设置的所述第一导流槽形成,每组所述第一导流槽至少包括两个;所述第三边和第四边由多组间隔设置的所述第二导流槽形成,每组所述第二导流槽至少包括两个。The first side and the second side are formed by a plurality of groups of the first guide grooves arranged at intervals, and each group of the first guide grooves includes at least two; the third side and the fourth side are formed by Multiple groups of the second guide grooves arranged at intervals are formed, and each group of the second guide grooves includes at least two.
在一可实施方式中,所述第一边和所述第二边的每组所述第一导流槽与所述第一导流部的侧边平行,所述第三边和所述第四边的每组所述第二导流槽与所述第一导流部的底边平行。In an alternative embodiment, each group of the first guide grooves of the first side and the second side is parallel to the side of the first guide portion, and the third side and the first guide Each group of the second guide grooves on the four sides is parallel to the bottom edge of the first guide portion.
在一可实施方式中,所述换热区还包括第三导流部,所述第三导流部部分分布在所述第一导流部四边形结构的内部;所述第三导流部还与所述第二导流部的第一边和第二边的每组所述第一导流槽交错设置,以及与所述第二导流部的第三边和第四边的每组所述第二导流槽交错设置。In one possible embodiment, the heat exchange area further includes a third air guide part, and the third air guide part is partially distributed inside the quadrilateral structure of the first air guide part; the third air guide part further includes: The first guide grooves are arranged alternately with each group of the first side and the second side of the second guide portion, and are arranged with each group of the third side and the fourth side of the second guide portion. The second diversion grooves are staggered.
在一可实施方式中,所述第三导流部包括凸起方向相反的第三导流槽和第四导流槽,所述第三导流槽与所述第四导流槽构成所述第三导流部的四边形结构,所述第三导流部的四条边与所述第一导流部的四条边分别对应且平行设置。In an embodiment, the third guide portion includes a third guide groove and a fourth guide groove with opposite bulge directions, and the third guide groove and the fourth guide groove constitute the In the quadrilateral structure of the third air guide portion, the four sides of the third air guide portion and the four sides of the first air guide portion are respectively corresponding and arranged in parallel.
在一可实施方式中,所述板片本体还包括分流区,所述分流区呈三角形结构设置,所述分流区设置在所述换热区的上下两端。In an embodiment, the plate body further includes a flow splitting area, the flow splitting area is arranged in a triangular structure, and the flow splitting area is arranged at the upper and lower ends of the heat exchange area.
基于上述方案,本公开具有以下有益效果:Based on the above scheme, the present disclosure has the following beneficial effects:
(1)通过在换热区设置呈四边形结构设置的第一导流部,增加流场的扰动性,且第一导流部包括凸起方向相反的第一导流槽和第二导流槽。在组对安装时形成供流体流通的流道,提高板片本体的钢度;同时,相较于现有技术中的波纹型和人字形,四边形的结构进一步提高了流体在换热器中的湍流度;(1) The turbulence of the flow field is increased by arranging the first guide portion in the heat exchange area in a quadrangular structure, and the first guide portion includes a first guide groove and a second guide groove with opposite convex directions. . When the pair is installed, a flow channel for fluid circulation is formed, which improves the rigidity of the plate body; at the same time, compared with the corrugated and herringbone shape in the prior art, the quadrangular structure further improves the fluid in the heat exchanger. Turbulence;
(2)设置至少两个长条形的第一导流槽或第二导流槽组成第一导流部的每条边,进一步增加第一导流部的每条边长度,增大换热面积;(2) At least two elongated first guide grooves or second guide grooves are arranged to form each side of the first guide portion, and the length of each side of the first guide portion is further increased to increase heat exchange. area;
(3)倾斜设置的四边形结构,在进一步提高湍流度的同时,又限制了流体的流动速度,提高换热效果;(3) The inclined quadrilateral structure, while further improving the turbulence degree, limits the flow velocity of the fluid and improves the heat exchange effect;
(4)第一导流部按行和列的顺序分布多个且联系紧密,提高了整个换热区的利用效率;(4) The first diversion parts are distributed in a plurality of rows and columns and are closely connected, which improves the utilization efficiency of the entire heat exchange area;
(5)在换热区顶部和底部设置第一边和第二边,两侧设置第三步和第四边,第二导流部环绕整个第一导流部设置,进一步的提升整个换热区的流体流动的路径长度,减缓流动速度,进一步增大了换热面积;(5) The first side and the second side are arranged at the top and bottom of the heat exchange area, the third step and the fourth side are arranged on both sides, and the second guide portion is arranged around the entire first guide portion to further improve the entire heat exchange. The path length of the fluid flow in the zone slows down the flow speed and further increases the heat exchange area;
(6)进一步设置的第三导流部,使得流体在流动到第二导流部和第一导流部形成流道时,在流道内部形成更次一级的湍流,已在现有的基础上进一步提升换热效果;(6) The third guide part is further provided, so that when the fluid flows to the second guide part and the first guide part to form the flow path, a higher-order turbulent flow is formed inside the flow path, which is already in the existing On the basis of further improving the heat exchange effect;
(7)通过设置分流区,提供流体的进入和进出,使得流体有序进入和进出换热区。(7) By setting the splitting area, the entry and exit of the fluid are provided, so that the fluid enters and exits the heat exchange area in an orderly manner.
附图说明Description of drawings
图1所示为本公开一实施例提供换热板的板片本体结构示意图;FIG. 1 is a schematic diagram showing the structure of a plate body of a heat exchange plate provided in an embodiment of the present disclosure;
图2所示为本公开一实施例提供换热板的换热区结构示意图;FIG. 2 is a schematic structural diagram of a heat exchange area of a heat exchange plate provided in an embodiment of the present disclosure;
图3所示为本公开一另实施例提供换热板的换热区示意图;3 is a schematic diagram of a heat exchange area of a heat exchange plate provided in another embodiment of the present disclosure;
图4所示为本公开一再实施例提供换热板的换热区示意图;FIG. 4 is a schematic diagram of a heat exchange area of a heat exchange plate provided in another embodiment of the present disclosure;
图5所示为本公开一实施例提供换热板的多个换热区结构示意图;FIG. 5 is a schematic structural diagram of a plurality of heat exchange zones of a heat exchange plate provided in an embodiment of the present disclosure;
图6所示为图5中的细节放大图;Figure 6 shows an enlarged view of the detail in Figure 5;
图7所示为图5的部分俯视结构示意图;FIG. 7 is a partial top-view structural schematic diagram of FIG. 5;
图8所示为图5的部分侧视结构示意图。FIG. 8 is a partial side structural schematic diagram of FIG. 5 .
图中:1.板片本体;2.换热区;3.第一导流部;31.第一导流槽;32.第二导流槽;4.流道;5.第二导流部;51.第一边;52.第二边;53.第三边;54.第四边;6.第三导流部;61.第三导流槽;62.第四导流槽;7.分流区。In the figure: 1. Plate body; 2. Heat exchange area; 3. First guide part; 31. First guide groove; 32. Second guide groove; 4. Flow channel; 5.
具体实施方式Detailed ways
为使本公开的目的、特征、优点能够更加的明显和易懂,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而非全部实施例。基于本公开中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purpose, features and advantages of the present disclosure more obvious and understandable, the technical solutions in the embodiments of the present disclosure will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present disclosure. The embodiments are only some, but not all, embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present disclosure.
为了能够提高湍流度,提升换热效果,如图1至图7所示,本公开一实施例提供了一种板式换热器的换热板,包括板片本体1,板片本体1包括换热区2和分流区7,分流区7设置在换热区2的上下两端,换热区2呈矩形结构设置,分流区7可呈三角形结构设置,但具体结构此处不做限定,只需满足流体从分流区7进入换热区2或从换热区2输出至分流区7即可。应该理解的是,此处的功能,均以满足换热板通过组对安装在板式换热器后实现。In order to improve the turbulence degree and the heat exchange effect, as shown in FIG. 1 to FIG. 7 , an embodiment of the present disclosure provides a heat exchange plate of a plate heat exchanger, including a plate body 1 , and the plate body 1 includes a heat exchange plate. The
如图1和图2所示,换热区2的表面设有多个呈四边形结构设置的第一导流部3,第一导流部3包括凸起方向相反的第一导流槽31和第二导流槽32,第一导流槽31和第二导流槽32构成第一导流部3的四条边;在换热区2的同一面上,由于第一导流槽31与第二导流槽32的凸起方向相反,可知当第一导流槽31对于一面来说是凸起的,那么第二导流槽32即为凹陷的;若第一导流槽31对于一面是凹陷的,则第二导流槽32对于这一面即为凸起的。As shown in FIG. 1 and FIG. 2 , the surface of the
板片本体1组对安装时,同组对应的第一导流槽31和第二导流槽32构成供流体通过的流道4;可知,假设两片板片本体1的相对面上,第一导流槽31为凸起的,第二导流槽32为凹陷的,那么当两片板片本体1组队安装时,对应的第一导流槽31相互贴紧,而对应的第二导流槽32相互远离,形成可供流体流过的流道4。When the plate bodies 1 are installed in pairs, the
优选地,第一导流槽31和第二导流槽32均为长条形的结构。Preferably, the
优选地,第一导流部3的每条边至少包括两个第一导流槽31或第二导流槽32第一导流部3的相邻边的凸起方向不同。因此,第一导流部3的相对设置的两条边其凸起方向理应相同。Preferably, each side of the
优选地,第一导流部3的底边相较于水平方向倾斜设置,第一导流部3的底边与水平方向的夹角大于等于15度,具体倾斜角度的设置应根据换热区2长度或流体等实际应用情况的需要进行调整,如通过检测当前结构下的换热区2内部的湍流度进行调整。Preferably, the bottom edge of the first
第一导流部3在换热区2上按行和列的顺序分布设置,相邻第一导流部3共用相邻的边。本方案中,处于内部的第一导流部3的四条边均与位于其上下左右方向的四个相邻第一导流部3共用,因此,换热区2的第一导流部3排列紧密,空间利用率较高。The first
如图3所示,优选地,换热区2还包括第二导流部5,第二导流部5包括位于换热区2顶部的第一边51和底部的第二边52以及位于换热区2左右两侧的第三边53和第四边54;As shown in FIG. 3 , preferably, the
第一边51和第二边52由多组间隔设置的第一导流槽31形成,每组第一导流槽31至少包括两个;第三边53和第四边54由多组间隔设置的第二导流槽32形成,每组第二导流槽32至少包括两个。The
第一边51和第二边52的每组第一导流槽31与第一导流部3的侧边平行,第三边53和第四边54的每组第二导流槽32与所一导流部的底边平行。Each group of the
其中,第一边51和第二边52的每组的至少两个第一导流槽31,由于与第一导流部3的侧边平行,因此也相对于水平方向倾斜设置,且每组的至少两个第一导流槽31与第一导流部3的侧边的凸起方向相同,与第二导流部5的底边的凸起方向相反;The at least two
第三边53和第四边54的每组的至少两个第二导流槽32,由于与第一导流部3的底边平行,因此也相对于水平方向倾斜设置,且每组的至少两个第二导流槽32与第一导流部3的底边的凸起方向相同,与第二导流部5的侧边的凸起方向相反。Since the at least two
如图4所示,优选地,换热区2还包括第三导流部6,第三导流部6设置有多个,包括分布在第一导流部3四边形结构的内部的部分;还包括与第二导流部5的第一边51和第二边52的每组第一导流槽31交错设置,以及与第二导流部5的第三边53和第四边54的每组第二导流槽32交错设置的部分。As shown in FIG. 4 , preferably, the
其中,第三导流部6包括凸起方向相反的第三导流槽61和第四导流槽62,第三导流槽61与第四导流槽62构成第三导流部6的四边形结构,第三导流部6的四条边与第一导流部3的四条边分别对应且平行设置。应该理解的是,第三导流部6也可看作是缩小版的第一导流部3,如凸起方向和倾斜角度一致,但具体结构可以有所区别。The
如图5和图6所示,优选地,第一导流槽31、第二导流槽32、第三导流槽61和第四导流槽62均成圆台形的凸起结构。As shown in FIG. 5 and FIG. 6 , preferably, the
如图7和图8所示,展示了图5中三张换热板安装状态下的俯视结构和侧视结构,其中包括一对已经组对的板片本体1和相邻的第三片板片本体1,通过该结构的展现可看到板片本体1之间的安装关系以及流道4的形成。As shown in Figures 7 and 8, the top and side views of the three heat exchange plates in Figure 5 are shown in the installed state, including a pair of paired plate bodies 1 and an adjacent third plate The sheet body 1, through the presentation of the structure, the installation relationship between the sheet bodies 1 and the formation of the flow channel 4 can be seen.
应该理解的是,组对安装换热板时还需要密封条,使得安装完成的换热板中供流体流通的流道4呈现密封状态,但本方案不对此做具体限定。It should be understood that a sealing strip is also required when installing the heat exchange plate in a pair, so that the flow channel 4 for fluid circulation in the installed heat exchange plate is in a sealed state, but this solution is not specifically limited.
本方案通过设置第一导流部3、第二导流部5和第三导流部6,共同作用于换热区2,大大增加了流体的扰动性,使得流体即便在较低流速下仍然可以呈现湍流状态,提高换热效率。In this solution, the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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