CN217046792U - Novel four-side saw - Google Patents
Novel four-side saw Download PDFInfo
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- CN217046792U CN217046792U CN202120619935.3U CN202120619935U CN217046792U CN 217046792 U CN217046792 U CN 217046792U CN 202120619935 U CN202120619935 U CN 202120619935U CN 217046792 U CN217046792 U CN 217046792U
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- 239000002699 waste material Substances 0.000 claims abstract description 99
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims description 25
- 238000001179 sorption measurement Methods 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
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Abstract
The embodiment of the application discloses novel four sides saw, including frame foundation, cutting system, still including set up in main part transfer chain on the frame foundation, be located terminal first waste material discharge mechanism of main part transfer chain, be located the second waste material discharge mechanism of main part transfer chain side, first waste material discharge mechanism includes upper conveying unit, waste material output unit, upper conveying unit with the horizontal linking of main part transfer chain, waste material output unit accept from upper conveying unit the waste material of second waste material discharge mechanism whereabouts. The control requirement on the size precision of the door leaf blank specification is reduced, meanwhile, the waste materials of the crushing specification of the crushing cutter exceeding the crushing range of the crushing cutter are avoided, the gun nails are prevented from directly entering the crushing cutter, and the production cost is reduced.
Description
Technical Field
The utility model relates to a door leaf processing technology field specifically is a novel four sides saw.
Background
The wooden door leaf has four sides forming process and four sides saw is used to form flat edge or door lock. Therefore, long-side scraps and short-side scraps are formed during this process. Among the prior art, saw through crushing sword and cut the waste material, become the saw-dust with the waste material to realize retrieving through dust pelletizing system. This approach has the following technical disadvantages:
1. the door leaf manufacturer must strictly control the dimensional deviation when manufacturing the door leaf blank, so that the specifications of the long-edge waste and the short-edge waste formed by the four-edge saw are all in the range that the crushing cutter can crush, the requirement on the blank processing is high, and when the specifications of the waste exceed the range that the crushing cutter can crush, the crusher is damaged;
2. the common gun nail in the workpiece is nailed in the saw path, which is easy to cause the damage of the saw blade or at least reduces the service life of the saw blade, and increases the production cost;
3. dust generated by sawing by the crushing cutter is difficult to recover and is easy to cause pollution.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned technical problem, thereby a novel four sides saw is provided, it is through first waste material discharge mechanism, second waste material discharge mechanism, saw cut the waste material with long limit saw cutting waste material with carrying four sides saw minor face respectively, retrieve two kinds of waste materials in unison, do different processing with the waste material to different specifications, thereby reduced the control requirement to the size precision of door leaf blank specification, the broken specification of crushing sword has also been avoided simultaneously to surpass the waste material of its breakable scope, avoid the rifle nail directly to get into during crushing sword, and the production cost is reduced.
In order to achieve the above object, the embodiment of the utility model provides a novel four sides saw still includes rack seat, cutting system, including set up in main part transfer chain on the rack seat, be located terminal first waste material discharge mechanism of main part transfer chain, be located the second waste material discharge mechanism of main part transfer chain side, first waste material discharge mechanism includes upper conveying unit, waste material output unit, upper conveying unit with main part transfer chain level links up, waste material output unit accept from upper conveying unit the waste material of second waste material discharge mechanism whereabouts.
Borrow by above-mentioned structure, through first waste material discharge mechanism, second waste material discharge mechanism's setting, first waste material discharge mechanism's upper strata conveying unit carries the minor face to saw cut the waste material, and second waste material discharge mechanism carries long limit to saw cut the waste material, and the two saw cuts the waste material with minor face, long limit afterwards and carries to waste material output unit, collects in the lump. Through the above, the respective conveying and unified recovery of the short-edge saw cutting waste and the long-edge saw cutting waste can be realized. Therefore, in one aspect, the process of manually collecting the sawing waste can be replaced, and the cost is saved; in another aspect, can replace crushing sword, and then reduced the control requirement to the size precision of door leaf blank specification, and avoided the problem of the harm of rifle nail to the saw bit, dust recovery when crushing sword is broken.
The control requirement on the size precision of the door leaf blank specification is reduced to a certain extent, meanwhile, the waste material that the crushing specification of the crushing cutter exceeds the crushing range of the crushing cutter is avoided, the gun nail is prevented from directly entering the crushing cutter, and the production cost is reduced.
Preferably, the upper layer conveying unit is a roller conveyor, and the waste material output unit is positioned below the upper layer conveying unit.
Preferably, the tail end of the main body conveying line is continuously connected with the upper layer conveying unit, and the tail end of the second waste discharging mechanism is connected with the upper layer conveying unit at intervals.
In this technical scheme, the end of main part transfer chain links up with upper conveying unit in succession, under the prerequisite that does not influence conveying parts normal operating promptly, makes between the two be close to as far as possible and link up to the door leaf after the minor face saw cuts the waste material and can be sent to upper conveying unit from the main part transfer chain together, and fall to the waste material output unit through upper conveying unit and go up output, recovery or shredding, can simplify first waste material discharge mechanism's structure from this relatively.
Preferably, the end of the second scrap discharge mechanism is connected with the scrap output unit from above.
Preferably, the installation height of the conveying surface of the second scrap discharge mechanism is not higher than the installation height of the conveying surface of the main body conveying line.
Preferably, a vacuum adsorption platform is arranged between the second waste discharging mechanism and the main body conveying line, the height of an adsorption working face of the vacuum adsorption platform is not lower than the height of the conveying faces of the main body conveying line and the second waste discharging mechanism, and the second waste discharging mechanism is arranged close to the vacuum adsorption platform.
In this technical scheme, set up to be less than the vacuum adsorption platform through the transport face with second waste material discharge mechanism to long limit saw cuts the waste material and can fall to second waste material discharge mechanism's transport face on, simplified second waste material discharge mechanism's structure.
Preferably, the main part transfer chain includes a pair of first belt transfer chain, second waste material discharge mechanism includes a pair of second belt transfer chain that is located the main part transfer chain both sides, second belt transfer chain with rather than the homonymy first belt transfer chain through same frame mounting in on the frame seat.
In this technical scheme, through installing second belt transfer chain with second waste material discharge mechanism and rather than the first belt transfer chain of homonymy in same frame to second belt transfer chain can be along with first belt transfer chain synchronous control, has avoided the two to adjust asynchronous possibility, has simplified second waste material discharge mechanism's structure simultaneously.
Preferably, the width of the second belt conveying line is 80-120 mm meters.
Preferably, the pair of first belt conveying lines and the pair of second belt conveying lines synchronously adjust the distance through a centering and distance adjusting mechanism, the centering and distance adjusting mechanism comprises a forward and reverse screw rod unit, a centering and clamping device and a guide rail unit, and the centering and clamping device comprises a pair of centering belt units and an air cylinder.
Preferably, the waste output unit is a belt conveyor having a width greater than the total width of the pair of second belt conveyor lines.
To sum up, compare with prior art, the beneficial effects of the utility model are that:
1. the control requirement on the dimensional accuracy of the door leaf blank specification can be effectively reduced;
2. the crushing cutter can be replaced, so that the crushing cutter is prevented from crushing waste materials with specifications exceeding the crushable range to a certain extent, the gun nails are prevented from directly entering the crushing cutter, manual collection of the waste materials is not needed, and the production cost is reduced;
3. the first waste material discharging mechanism and the second waste material discharging mechanism have relatively simplified structures.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present application, and for those skilled in the art, other drawings may be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic view of an overall structure of the novel four-side saw according to an embodiment of the present invention;
fig. 2 is a top view of the novel four-side saw according to an embodiment of the present invention.
In the figure: 100-a main body conveying line, 200-a first waste discharging mechanism, 210-an upper layer conveying unit, 220-a waste output unit, 300-a second waste discharging mechanism, 400-a frame seat, 500-a vacuum adsorption platform, 600-a centering distance adjusting mechanism, 610-a forward and reverse screw rod unit, 620-a centering belt unit, 630-an air cylinder, 640-a guide rail unit and 700-a frame.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Example (b): referring to fig. 1 to 2, the novel four-side saw includes a frame base 400, a cutting system, a main body conveyor line 100 disposed on the frame base 400, a first scrap discharging mechanism 200 located at the end of the main body conveyor line 100, and a second scrap discharging mechanism 300 located at the side of the main body conveyor line 100. The frame base 400 may be a main frame of any four-side saw in the prior art; the cutting system can be any one of the cutting systems with the four-side saw blade in the prior art, and the four sides of the door leaf blank can be sawed; the body conveyor line 100 may be any of a variety of prior art conveying structures, such as a belt conveyor line, a powered roller conveyor, and the like.
Specifically, the first scrap discharge mechanism 200 includes an upper transport unit 210 and a scrap discharge unit 220, the upper transport unit 210 is horizontally connected to the main transport line 100, and the scrap discharge unit 220 receives the scrap falling from the upper transport unit 210 and the second scrap discharge mechanism 300.
Borrow by above-mentioned structure, through the setting of first waste discharge mechanism 200, second waste discharge mechanism 300, the upper strata of first waste discharge mechanism 200 is carried the minor face and is saw cut the waste material, and second waste discharge mechanism 300 carries the long limit and saw cuts the waste material, and the two is afterwards carried the minor face, long limit saw cut the waste material to waste output unit 220, collects in the lump. The short-edge saw cutting waste and the long-edge saw cutting waste are conveyed and recovered in a unified mode respectively, the large-size waste can be pre-crushed, and the gun nails in the saw path are separated to send the waste with the specification compounding requirement and without metal sundries such as the gun nails into the crushing cutter. Through above, can reduce the control requirement to the dimensional accuracy of door leaf blank specification to a certain extent, also avoided smashing the waste material that the broken specification of sword surpassed its but broken scope simultaneously, avoided the rifle nail directly to get into and smash the sword in, reduced manufacturing cost.
For a preferred embodiment of the main body conveyor line 100, the main body conveyor line 100 is a pair of first belt conveyor lines mounted on the frame base 400, and the pair of first belt conveyor lines are respectively mounted through the two frames 700. The pair of first belt conveying lines are independently driven by respective speed reducing motors and respectively tensioned by respective belt tensioning wheel frames. The frame 700 may be any belt conveyor frame known in the art.
For a preferred embodiment of the second waste discharge mechanism 300, the second waste discharge mechanism 300 is a pair of second belt conveyor lines mounted on the frame base 400, the pair of second belt conveyor lines are located at two sides of the main body conveyor line 100, and the second belt conveyor line and the first belt conveyor line at the same side thereof are mounted through the same frame 700. And the speed reducing motors of the pair of second belt conveying lines are independently driven. Particularly, the width of the second belt conveying line is 80-120 mm (for example, 100 mm).
The first belt conveyor line and the second belt conveyor line are mounted on the frame base 400 together with the frame 700, so that the first belt conveyor line and the second belt conveyor line are driven by the centering and distance-adjusting mechanism 600 to synchronously adjust the distance between the pair of frames 700. The centering and distance-adjusting mechanism 600 is fixedly mounted on the frame base 400, and comprises a forward and reverse screw rod unit 610, a centering and clamping device and a guide rail unit 640, wherein the centering and clamping device comprises a pair of centering belt units 620 and an air cylinder 630. The forward and reverse screw unit 610 is a forward and reverse screw structure driven by any motor in the prior art, and both ends of the screw are respectively screwed and fixedly connected with a pair of racks 700. The centering belt unit 620 is any one of synchronous centering belts in the prior art, centering sliding seats are fixedly arranged on different sides of the synchronous centering belts, the rack 700 is screwed on the two centering sliding seats on the same side, so that the two racks 700 are installed on the four centering sliding seats, and the air cylinder 630 is used as a power source of the centering belt unit 620. The guide unit 640 is any structure in the prior art, and includes a rail that is cross-mounted on the rack mount 400, and a slider that is screwed to the bottom surface of the rack 700 and is used to guide the pair of racks 700 to move closer or farther.
For a preferred embodiment of the assembly relationship between the main body conveying line 100 and the second waste discharging mechanism 300, the height of the conveying surface of the second belt conveying line is not higher than the height of the conveying surface of the first belt conveying line, and in this embodiment, the two conveying lines are arranged at the same height.
Be provided with vacuum adsorption platform 500 between first belt transfer chain and the second belt transfer chain, the adsorption working face of vacuum adsorption platform 500 set up the conveying face that highly is not less than first belt transfer chain, second belt transfer chain set up the height, and in this embodiment, the adsorption working face of vacuum adsorption platform 500 set up the conveying face that highly is higher than first belt transfer chain, second belt transfer chain set up the height. The drawings only show the installation position of the vacuum adsorption platform 500, and the vacuum adsorption platform 500 may be any one of the structures in the prior art. The second scrap discharging mechanism 300 is disposed adjacent to the vacuum adsorption platform 500, i.e. parallel to the vacuum adsorption platform as close as possible without affecting the normal operation of the conveying components, for example, a 2 cm distance is disposed between the two.
For a preferred embodiment of the first scrap discharge mechanism 200, the upper conveyor unit 210 is a powered roller conveyor, such as a motorized roller conveyor; the scrap discharging unit 220 is located below the upper layer conveying unit 210. The scrap discharging unit 220 is an independently driven belt conveyor having a width greater than the total width of the pair of second belt conveyor lines. The tail end of the main body conveying line 100 is continuously connected with the upper layer conveying unit 210, namely, the tail end of the main body conveying line and the upper layer conveying unit are connected as close as possible on the premise of not influencing the normal operation of the conveying parts, for example, a distance of 3-5 cm is arranged between the tail end of the first belt conveying line and the nearest roller of the upper layer conveying unit 210; the end of the second waste discharging mechanism 300 is in spaced engagement with the upper layer conveying unit 210, and the end of the second waste discharging mechanism 300 is in engagement with the waste output unit 220 from above.
The working principle of the novel four-edge saw provided by the embodiment of the application is as follows: the door leaf blank is conveyed to the sawing working section on the main body conveying line 100, is adsorbed to be higher than the conveying level of the main body conveying line 100 after passing through the vacuum adsorption platform 500, and is sawed on the long side and the short side under the working of the cutting system; after sawing, the long-edge sawing waste falls onto a second belt conveying line and moves forward along with the second belt conveying line, and the short-edge sawing waste moves forward along with the door leaf blank along with a pair of first belt conveying lines; the long-side sawing waste falls onto the waste output unit 220 through the gap between the tail end of the second belt conveyor line and the upper layer conveying unit 210, and the short-side sawing waste falls onto the waste output unit 220 through the roller gap of the upper layer conveying unit 210; the long and short side sawing waste is advanced to the subsequent treatment process with the waste output unit 220.
The foregoing description is intended to be illustrative and not limiting. Many embodiments and many applications other than the examples provided would be apparent to those of skill in the art upon reading the above description. The scope of the present teachings should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are hereby incorporated by reference for all purposes. The omission in the foregoing claims of any aspect of subject matter that is disclosed herein is not intended to forego the subject matter and should not be construed as an admission that the applicant does not consider such subject matter to be part of the disclosed subject matter.
Claims (10)
1. The utility model provides a novel four sides saw, includes rack chair (400), cutting system, its characterized in that, still including set up in main part transfer chain (100) on rack chair (400), be located terminal first waste discharging mechanism (200) of main part transfer chain (100), be located second waste discharging mechanism (300) of main part transfer chain (100) side, first waste discharging mechanism (200) include upper conveying unit (210), waste output unit (220), upper conveying unit (210) with main part transfer chain (100) horizontal linking, waste output unit (220) accept from upper conveying unit (210) the waste material of second waste discharging mechanism (300) whereabouts.
2. The new miter saw of claim 1, wherein said upper conveyor unit (210) is a roller conveyor, and said scrap output unit (220) is located below said upper conveyor unit (210).
3. The novel miter saw of claim 1, wherein the end of the main body conveyor line (100) is continuously engaged with the upper conveyor unit (210), and the end of the second scrap discharge mechanism (300) is in spaced engagement with the upper conveyor unit (210).
4. The new miter saw of claim 1, wherein the end of said second scrap discharge mechanism (300) is engaged with said scrap discharge unit (220) from above.
5. The novel four-side saw as claimed in claim 4, wherein the conveying surface of the second scrap discharging mechanism (300) is arranged at a height not higher than the height of the conveying surface of the main body conveying line (100).
6. The novel four-side saw as claimed in claim 5, wherein a vacuum adsorption platform (500) is arranged between the second waste discharging mechanism (300) and the main body conveying line (100), the height of an adsorption working surface of the vacuum adsorption platform (500) is not lower than the height of the conveying surfaces of the main body conveying line (100) and the second waste discharging mechanism (300), and the second waste discharging mechanism (300) is arranged close to the vacuum adsorption platform (500).
7. The novel four-side saw as claimed in claim 4, 5 or 6, wherein the main body conveying line (100) comprises a pair of first belt conveying lines, and the second scrap discharging mechanism (300) comprises a pair of second belt conveying lines positioned at two sides of the main body conveying line (100), and the second belt conveying lines and the first belt conveying lines at the same side of the second belt conveying lines are mounted on the frame base (400) through the same frame (700).
8. The novel four-side saw as claimed in claim 7, wherein the width of the second belt conveying line is 80-120 mm.
9. The novel four-side saw is characterized in that the distance between a pair of the first belt conveying lines and a pair of the second belt conveying lines is synchronously adjusted through a centering and distance adjusting mechanism (600), the centering and distance adjusting mechanism (600) comprises a forward and reverse screw rod unit (610), a centering and clamping device and a guide rail unit (640), and the centering and clamping device comprises a pair of centering belt units (620) and an air cylinder (630).
10. The new miter saw of claim 7, wherein the scrap removal unit (220) is a belt conveyor having a width greater than the total width of the pair of second belt conveyor lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120619935.3U CN217046792U (en) | 2021-03-26 | 2021-03-26 | Novel four-side saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120619935.3U CN217046792U (en) | 2021-03-26 | 2021-03-26 | Novel four-side saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217046792U true CN217046792U (en) | 2022-07-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120619935.3U Active CN217046792U (en) | 2021-03-26 | 2021-03-26 | Novel four-side saw |
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| Country | Link |
|---|---|
| CN (1) | CN217046792U (en) |
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2021
- 2021-03-26 CN CN202120619935.3U patent/CN217046792U/en active Active
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Effective date of registration: 20240430 Address after: No. 11, Anhai West Road, Dagong Town, Haian City, Nantong City, Jiangsu Province, 226602 Patentee after: Nantong kappinte Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 226623 No.11, Anhai West Road, Dagong Town, Hai'an City, Nantong City, Jiangsu Province Patentee before: Jiangsu kaipinte Wood Technology Co.,Ltd. Country or region before: China |