CN212948535U - Online dry-cutting and pressing-cutting integrated machine for thin plates - Google Patents

Online dry-cutting and pressing-cutting integrated machine for thin plates Download PDF

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Publication number
CN212948535U
CN212948535U CN202120453538.3U CN202120453538U CN212948535U CN 212948535 U CN212948535 U CN 212948535U CN 202120453538 U CN202120453538 U CN 202120453538U CN 212948535 U CN212948535 U CN 212948535U
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cutting
pressing
longitudinal
dry cutting
transverse
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CN202120453538.3U
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Chinese (zh)
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丁建盛
刘钊辉
樊胜军
莫志勤
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Foshan Aitao Electromechanical Equipment Co ltd
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Foshan Aitao Electromechanical Equipment Co ltd
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Abstract

The utility model discloses an online sheet dry cutting and pressing integrated machine, which comprises a frame, a feeding dry cutting and pressing mechanism, a discharging mechanism, a first conveying mechanism, a second conveying mechanism and a collecting box; the feeding dry cutting and pressing mechanism is arranged on the inner side of the frame; the feeding dry cutting and pressing mechanism comprises a longitudinal dry cutting and pressing mechanism and a transverse head and tail material dry cutting and top cutting mechanism; the discharging mechanism is arranged at the discharging end of the feeding dry cutting and pressing mechanism; the first conveying mechanism is arranged below the part between the feeding dry cutting and pressing mechanism and the discharging mechanism; the second conveying mechanism is arranged on the outer side of the rack, and the discharging end of the first conveying mechanism is arranged above the feeding end of the second conveying mechanism; the first conveying mechanism is used for conveying the waste materials to the second conveying mechanism; the collecting box is arranged at the discharging end of the second conveying mechanism. The utility model discloses for the big trigger type of current cutting, can realize the disposable complete process of cutting futilely, production efficiency is high, reduces the labour, and manufacturing cost is lower.

Description

Online dry-cutting and pressing-cutting integrated machine for thin plates
Technical Field
The utility model relates to a panel processing technology field, concretely relates to online dry cutting and pressing of sheet metal all-in-one.
Background
The rock plate and the ceramic thin plate are mostly used as plain surfaces in the household building material market, some of the rock plate and the ceramic thin plate do not need polishing, four sides of the large plate which are not straight are dry-cut at the tail of a kiln after the kiln is fired, the size and the edge straight precision of the large plate are improved, or four sides of the large plate which are not straight are dry-cut and trimmed by front-stage processes on an edging line (polishing line), the processing amount of rear-stage edging is reduced, the large plate can be segmented and cut on line according to an order, and the large plate is converted into a small-specification plate required by the order.
However, the prior art still has the following defects:
1. no mechanical equipment for carrying out large-plate longitudinal and transverse bidirectional dry cutting and crushing waste materials on line is available;
2. the glass industry has a dry cutting machine with similar size and specification, but the glass industry also needs to manually break and separate pieces on the next workbench;
3. the same function can be realized by the pass-type bridge cutting, but the cutting speed is slow due to the process of adding water into the saw blade for cutting, and the speed requirement of assembly line processing such as kiln tail or polishing line and the like cannot be met.
Therefore, the on-line dry cutting and pressing integrated machine for the thin plate is provided for solving the existing problems.
SUMMERY OF THE UTILITY MODEL
To the defect that does not have the mechanical equipment who carries out big board vertically and horizontally two-way dry cutting and press the broken waste material on line among the prior art, production efficiency is low and cutting speed is slow, the utility model provides an online dry cutting of sheet metal presses disconnected all-in-one to be used for overcoming the defect that the aforesaid exists.
An online dry-cutting and pressing-cutting integrated machine for thin plates comprises
A frame;
the feeding dry cutting and pressing mechanism is arranged on the inner side of the rack; the feeding dry cutting and pressing mechanism comprises a longitudinal dry cutting and pressing mechanism and a transverse head and tail material dry cutting and top cutting mechanism; the feeding dry cutting and pressing mechanism is used for performing dry cutting and pressing on the material plate; the transverse head and tail material dry cutting and top breaking mechanism can cut head and tail edge materials and can also cut and top break large plates in a segmented manner according to requirements;
the discharging mechanism is arranged at the discharging end of the feeding dry cutting and pressing mechanism;
the first conveying mechanism is arranged below the part between the feeding dry cutting and pressing mechanism and the discharging mechanism and is used for receiving waste materials;
the second conveying mechanism is arranged on the outer side of the rack, and the discharging end of the first conveying mechanism is arranged above the feeding end of the second conveying mechanism; the first conveying mechanism is used for conveying the waste materials to the second conveying mechanism;
the collecting box is arranged at the discharging end of the second conveying mechanism, and the second conveying mechanism is used for conveying the waste materials to the collecting box for storage.
Preferably, the feeding dry cutting and pressing mechanism comprises support beam frames symmetrically arranged on the inner side of the frame; and the middle part of the support beam frame is provided with a material pressing frame.
As a preferred scheme, longitudinal material supporting cylinders are symmetrically arranged at the bottom of the material pressing frame; and the output end of the longitudinal material supporting cylinder is provided with a longitudinal material pressing rod.
As a preferred scheme, tool mounting frames are symmetrically arranged on two sides of the material pressing frame; the cutter mounting frame is provided with a longitudinal cutting device; the longitudinal cutting device is slidably mounted on the tool mounting bracket.
As a preferred scheme, two sides of the material pressing frame are symmetrically provided with driving devices; the bottom of the driving device is provided with a longitudinal pressure breaking cylinder; a longitudinal pressure breaking rod is fixed at the piston end of the longitudinal pressure breaking cylinder; the tool mounting rack is controlled by a driving device.
Preferably, the longitudinal cutting device comprises a first stent; a first rotating rod is rotatably arranged on the first support; one end of the first rotating rod, which is far away from the first support, is provided with a longitudinal cutting tool; the longitudinal cutting device also comprises a longitudinal pushing cylinder; and the piston end of the longitudinal pushing cylinder is connected with one end, far away from the first support, of the first rotating rod.
As a preferred scheme, the feeding dry cutting and pressing mechanism further comprises symmetrically arranged flitch conveying belts; the flitch conveyer belt is arranged on the inner side of the frame and below the longitudinal material pressing rod.
As a preferred scheme, both sides of the flitch conveying belt are respectively provided with a broken plate collecting conveying platform; and a material clamping device for clamping the material plate is arranged at the outer side end of the broken plate collecting and conveying platform.
As a preferred scheme, a cross beam frame is arranged at one end, close to the discharging mechanism, of the machine frame; the bottom of the cross beam frame is provided with a transverse pressure breaking cylinder; a transverse breaking rod is arranged at the piston end of the transverse breaking cylinder; and the transverse beam frame is provided with a transverse cutting device in a sliding way.
Preferably, the transverse cutting device comprises a second bracket; a second rotating rod is rotatably arranged on the second bracket; one end of the second rotating rod, which is far away from the second bracket, is provided with a transverse cutting tool; the transverse cutting device also comprises a transverse pushing cylinder; and the piston end of the transverse pushing cylinder is connected with one end, far away from the second support, of the second rotating rod.
Has the advantages that: the utility model discloses a frame, feeding are cut futilely and are pressed off mechanism, discharge mechanism, first conveying mechanism, second conveying mechanism and collecting box, carry the flitch to advance the feeding and cut off the mechanism futilely and press the operation such as press material, anhydrous futilely cut, press and cut, make this sheet metal cut off all-in-one futilely on line after adopting this scheme and have following advantage:
1. the flitch is cut on line according to the assembly line working mode, thereby not only realizing dry cutting and pressing-off of two longitudinal long sides and two transverse short sides, but also realizing transverse multiple fixed-size cutting to divide a large plate into a plurality of small plates;
2. the anhydrous dry cutting process has high efficiency and low material cost;
3. dry cutting, cutting and segmenting rock plates, ceramic sheet kiln tails, polishing lines and the like in an online state;
the utility model discloses for the big trigger type of current cutting, can realize the disposable complete process of cutting futilely, production efficiency is high, reduces the labour, and manufacturing cost is lower.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial schematic view of the present invention.
Fig. 3 is a front view of fig. 2 according to the present invention.
Fig. 4 is a partial schematic view of the present invention.
Fig. 5 is a schematic structural view of the longitudinal cutting device of the present invention.
Fig. 6 is a schematic structural view of the transverse cutting device of the present invention.
In the figure: 1-a frame; 2-feeding dry cutting and pressing mechanism; 3-a discharging mechanism; 4-a first conveying mechanism; 5-a second conveying mechanism; 6-a collection box; 201-supporting beam frame; 202-a material pressing frame; 203-longitudinal material supporting cylinder; 204-longitudinal swage bar; 205-a tool mounting; 206-longitudinal cutting means; 207-drive means; 208-longitudinal press-breaking rod; 209-longitudinal pressure breaking cylinder; 210-flitch conveyer belt; 211-a material clamping device; 212-a broken plate collecting and conveying table; 213-a beam frame; 214-lateral pressure-break cylinder; 215-transverse press-break rod; 216-a transverse cutting device; 2061-a first stent; 2062-a first rotating rod; 2063-longitudinal cutting tool; 2064-longitudinal pushing cylinder; 2161-a second cradle; 2162-second turn bar; 2163-transverse cutter; 2164-lateral pushing cylinder.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
In the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top", "bottom", "near", "far", "transverse", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in figure 1, the utility model provides an online dry cutting and pressing integrated machine for thin plates, which comprises 4 independent parts of a front main machine, a rear main machine, a waste conveyor and a waste box; the front host comprises a plate feeding conveyor, a longitudinal long-edge dry cutting and scribing knife device, a longitudinal long-edge press-breaking device, a transverse short-edge dry cutting and scribing knife device, a transverse short-edge top-breaking device and a longitudinal rim charge conveyor; the rear main machine comprises a plate discharging conveyor, a short edge head and tail cutting positioning baffle device and a short edge cutting auxiliary pressing plate device.
Example 2
As shown in fig. 1, the utility model provides an online dry cutting and pressing integrated machine for thin plates, which comprises a frame 1, a feeding dry cutting and pressing mechanism 2, a discharging mechanism 3, a first conveying mechanism 4, a second conveying mechanism 5 and a collecting box 6; the feeding dry cutting and pressing mechanism 2 is arranged on the inner side of the frame 1; the feeding dry cutting and pressing mechanism 2 comprises a longitudinal dry cutting and pressing mechanism and a transverse head and tail material dry cutting and top cutting mechanism; the transverse head and tail material dry cutting and top breaking mechanism can cut head and tail edge materials and can also cut and top break large plates in a segmented manner according to requirements; the feeding dry cutting and pressing mechanism 2 is used for performing dry cutting and pressing on the material plate; the discharging mechanism 3 is arranged at the discharging end of the feeding dry cutting and pressing mechanism 2; the first conveying mechanism 4 is arranged below the part between the feeding dry cutting and pressing mechanism 2 and the discharging mechanism 3 and is used for receiving waste materials; the second conveying mechanism 5 is arranged on the outer side of the rack 1, and the blanking end of the first conveying mechanism 4 is arranged above the feeding end of the second conveying mechanism 5; the first conveying mechanism 4 is used for conveying the waste materials to the second conveying mechanism 5; the collecting box 6 is arranged at the discharging end of the second conveying mechanism 5, and the second conveying mechanism 5 is used for conveying the waste materials to the collecting box 6 for storage; the flitch is cut on line according to the assembly line working mode, thereby not only realizing dry cutting and pressing-off of two longitudinal long sides and two transverse short sides, but also realizing transverse multiple fixed-size cutting to divide a large plate into a plurality of small plates; the anhydrous dry cutting process has high efficiency and low material cost; dry cutting, cutting and segmenting rock plates, ceramic sheet kiln tails, polishing lines and the like in an online state; the utility model discloses for the big trigger type of current cutting, can realize the disposable complete process of cutting futilely, production efficiency is high, reduces the labour, and manufacturing cost is lower.
As shown in fig. 2 and 3, in some examples of the present invention, the feeding dry cutting and press-cutting mechanism 2 includes a support beam frame 201 symmetrically installed inside the frame 1; the middle part of the supporting beam frame 201 is provided with a material pressing frame 202; the bottom of the material pressing frame 202 is symmetrically provided with longitudinal material supporting cylinders 203; the output end of the longitudinal material supporting cylinder 203 is provided with a longitudinal material pressing rod 204; tool mounting frames 205 are symmetrically arranged on two sides of the material pressing frame 202; a longitudinal cutting device 206 is arranged on the cutter mounting frame 205; the longitudinal cutting device 206 is slidably mounted on a tool mounting 205; two sides of the material pressing frame 202 are symmetrically provided with driving devices 207; the bottom of the driving device 207 is provided with a longitudinal pressure breaking cylinder 209; a longitudinal press-breaking rod 208 is fixed at the piston end of the longitudinal press-breaking cylinder 209; the tool mounting 205 is controlled by a drive 207; after the material plate is conveyed in, the longitudinal material supporting cylinder 203 starts to push the longitudinal material pressing rod 204 to move downwards to press the material plate, at the moment, the longitudinal cutting device 206 performs longitudinal anhydrous dry cutting on the material plate, and meanwhile, the longitudinal pressing-off cylinder 209 drives the longitudinal pressing-off rod 208 to move downwards to realize dry cutting and pressing-off of two longitudinal long sides.
As shown in fig. 5, in some examples of the invention, the longitudinal cutting apparatus 206 includes a first bracket 2061; a first rotating rod 2062 is rotatably mounted on the first support 2061; a longitudinal cutting tool 2063 is arranged at one end of the first rotating rod 2062 far away from the first support 2061; the longitudinal cutting apparatus 206 further comprises a longitudinal push cylinder 2064; the piston end of the longitudinal pushing cylinder 2064 is connected with one end of the first rotating rod 2062 far away from the first bracket 2061; during longitudinal cutting, the longitudinal pushing cylinder 2064 is started to push out the piston end, at the moment, one end, provided with the longitudinal cutting tool 2063, of the first rotating rod 2062 rotates downwards around the first support 2061 until the longitudinal cutting tool 2063 is attached, longitudinal cutting of the material plate can be achieved, the waterless dry cutting process is high in efficiency, and the material consumption cost is low.
Referring to fig. 4, in some examples of the present invention, the feeding dry-cutting press-cutting mechanism 2 further includes symmetrically disposed flitch conveyer belts 210; the flitch conveyer belt 210 is arranged on the inner side of the frame 1 and below the longitudinal material pressing rod 204; the two sides of the flitch conveyer belt 210 are respectively provided with a broken board collecting and conveying platform 212; a material clamping device 211 for clamping a material plate is arranged at the outer end of the broken plate collecting and conveying platform 212; a cross beam frame 213 is arranged at one end of the frame 1 close to the discharging mechanism 3; the bottom of the cross beam 213 is provided with a transverse pressure breaking cylinder 214; the piston end of the transverse press-breaking cylinder 214 is provided with a transverse press-breaking rod 215; a transverse cutting device 216 is slidably mounted on the cross beam frame 213, after the material plate is conveyed into the feeding dry cutting and pressing mechanism 2 through the material plate conveying belt 210, the longitudinal material supporting cylinder 203 is started to push the longitudinal material pressing rod 204 to move downwards to press the material plate, at the moment, the longitudinal cutting device 206 performs longitudinal dry cutting on the material plate, meanwhile, the longitudinal pressing and cutting cylinder 209 drives the longitudinal pressing and cutting rod 208 to move downwards to realize dry cutting and pressing of two longitudinal long edges, the pressed and cut waste materials fall into the cutting plate collecting and conveying table 212 and are conveyed between the feeding dry cutting and pressing mechanism 2 and the discharging mechanism 3, then fall into the first conveying mechanism 4, are conveyed to the second conveying mechanism 5 through the first conveying mechanism 4, and enter the collecting box 6 to be collected and stored after passing through the second conveying mechanism 5; the utility model discloses for the big trigger type of current cutting, can realize the disposable complete process of cutting futilely, production efficiency is high, reduces the labour, and manufacturing cost is lower.
As shown in fig. 6, in some examples of the invention, the transverse cutting apparatus 216 includes a second bracket 2161; a second rotating rod 2162 is rotatably mounted on the second bracket 2161; one end of the second rotating rod 2162 far away from the second bracket 2161 is provided with a transverse cutting knife 2163; the transverse cutting device 216 further comprises a transverse pushing cylinder 2164; the piston end of the transverse pushing cylinder 2164 is connected with one end of the second rotating rod 2162 far away from the second bracket 2161; during transverse cutting, the transverse pushing cylinder 2164 is started to push out the piston end, and at the moment, one end of the second rotating rod 2162, which is provided with the transverse cutting tool 2163, rotates downwards around the second bracket 2161 until the transverse cutting tool 2163 is attached, so that transverse cutting of the material plate can be realized, transverse multiple sizing cutting can also be realized, and a large plate is divided into a plurality of small plates; the waterless dry cutting process has high efficiency and low material cost.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides an online dry cutting of sheet metal presses disconnected all-in-one which characterized in that: comprises that
A frame;
the feeding dry cutting and pressing mechanism is arranged on the inner side of the rack; the feeding dry cutting and pressing mechanism comprises a longitudinal dry cutting and pressing mechanism and a transverse head and tail material dry cutting and top cutting mechanism; the feeding dry cutting and pressing mechanism is used for performing dry cutting and pressing on the material plate; the transverse head and tail material dry cutting and top breaking mechanism can cut head and tail edge materials and can also cut and top break large plates in a segmented manner according to requirements;
the discharging mechanism is arranged at the discharging end of the feeding dry cutting and pressing mechanism;
the first conveying mechanism is arranged below the part between the feeding dry cutting and pressing mechanism and the discharging mechanism and is used for receiving waste materials;
the second conveying mechanism is arranged on the outer side of the rack, and the discharging end of the first conveying mechanism is arranged above the feeding end of the second conveying mechanism; the first conveying mechanism is used for conveying the waste materials to the second conveying mechanism;
the collecting box is arranged at the discharging end of the second conveying mechanism, and the second conveying mechanism is used for conveying the waste materials to the collecting box for storage.
2. The all-in-one machine for sheet on-line dry cutting and pressing and cutting as claimed in claim 1, wherein the feeding dry cutting and pressing and cutting mechanism comprises supporting beam frames symmetrically arranged on the inner side of the frame; and the middle part of the support beam frame is provided with a material pressing frame.
3. The online sheet dry cutting and pressing integrated machine according to claim 2, wherein longitudinal material supporting cylinders are symmetrically arranged at the bottom of the material pressing frame; a longitudinal pressure breaking cylinder is arranged on the upper surface of the longitudinal material supporting cylinder; and the output end of the longitudinal material supporting cylinder is provided with a longitudinal material pressing rod.
4. The all-in-one machine for sheet online dry cutting and pressing and breaking as claimed in claim 3, wherein tool mounting racks are symmetrically arranged on two sides of the pressing rack; the cutter mounting frame is provided with a longitudinal cutting device; the longitudinal cutting device is slidably mounted on the tool mounting bracket.
5. The online dry cutting and pressing-cutting integrated machine for the thin plates as claimed in claim 4, wherein the two sides of the pressing frame are symmetrically provided with driving devices; the bottom of the driving device is provided with a longitudinal pressure breaking cylinder; a longitudinal pressure breaking rod is fixed at the piston end of the longitudinal pressure breaking cylinder; the tool mounting rack is controlled by a driving device.
6. The all-in-one machine for sheet on-line dry cutting and pressing and cutting as claimed in claim 5, wherein the longitudinal cutting device comprises a first bracket; a first rotating rod is rotatably arranged on the first support; one end of the first rotating rod, which is far away from the first support, is provided with a longitudinal cutting tool; the longitudinal cutting device also comprises a longitudinal pushing cylinder; and the piston end of the longitudinal pushing cylinder is connected with one end, far away from the first support, of the first rotating rod.
7. The online dry cutting and pressing-off integrated machine for thin plates according to claim 6, wherein the feeding dry cutting and pressing-off mechanism further comprises symmetrically arranged flitch conveyer belts; the flitch conveyer belt is arranged on the inner side of the frame and below the longitudinal material pressing rod.
8. The all-in-one machine for sheet on-line dry cutting, pressing and cutting as claimed in claim 7, wherein the two sides of the flitch conveyer belt are respectively provided with a broken plate collecting and conveying platform; and a material clamping device for clamping the material plate is arranged at the outer side end of the broken plate collecting and conveying platform.
9. The all-in-one machine for sheet online dry cutting and pressing and cutting as claimed in claim 8, wherein a cross beam frame is arranged at one end of the machine frame, which is close to the discharging mechanism; the bottom of the cross beam frame is provided with a transverse pressure breaking cylinder; a transverse breaking rod is arranged at the piston end of the transverse breaking cylinder; and the transverse beam frame is provided with a transverse cutting device in a sliding way.
10. The all-in-one machine for sheet on-line dry cutting and pressing and cutting as claimed in claim 9, wherein the transverse cutting device comprises a second bracket; a second rotating rod is rotatably arranged on the second bracket; one end of the second rotating rod, which is far away from the second bracket, is provided with a transverse cutting tool; the transverse cutting device also comprises a transverse pushing cylinder; and the piston end of the transverse pushing cylinder is connected with one end, far away from the second support, of the second rotating rod.
CN202120453538.3U 2021-03-03 2021-03-03 Online dry-cutting and pressing-cutting integrated machine for thin plates Active CN212948535U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120453538.3U CN212948535U (en) 2021-03-03 2021-03-03 Online dry-cutting and pressing-cutting integrated machine for thin plates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120453538.3U CN212948535U (en) 2021-03-03 2021-03-03 Online dry-cutting and pressing-cutting integrated machine for thin plates

Publications (1)

Publication Number Publication Date
CN212948535U true CN212948535U (en) 2021-04-13

Family

ID=75373246

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120453538.3U Active CN212948535U (en) 2021-03-03 2021-03-03 Online dry-cutting and pressing-cutting integrated machine for thin plates

Country Status (1)

Country Link
CN (1) CN212948535U (en)

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