CN217045101U - Semi-automatic stud welding set - Google Patents
Semi-automatic stud welding set Download PDFInfo
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- CN217045101U CN217045101U CN202123419177.XU CN202123419177U CN217045101U CN 217045101 U CN217045101 U CN 217045101U CN 202123419177 U CN202123419177 U CN 202123419177U CN 217045101 U CN217045101 U CN 217045101U
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Abstract
A semi-automatic stud welding device belongs to welding technology devices. The welding machine fixing system is arranged on the walking beam system; the walking beam system comprises a beam and hydraulic upright columns positioned at two ends of the beam, and the lower ends of the hydraulic upright columns are provided with walking driving wheels; the welding machine fixing system comprises a fixing plate and a fixing seat, the fixing plate is arranged on the cross beam, the fixing seat is arranged on the fixing plate, and the welding machine is fixed on the fixing seat; the stud positioning plate is provided with stud positioning holes. The utility model has the advantages that: utilize the crossbeam system that can walk, fixed a plurality of pegs welding equipment walk around with through crossbeam automatic rising simultaneously, utilize the locating plate to carry out the peg and ceramic ring is fixed, both can realize peg batch automatic weld, can guarantee again that the welding hangs down the straightness, improves welding construction efficiency, guarantees the peg welding quality.
Description
Technical Field
The utility model provides a semi-automatic stud welding set, belongs to welding technical field, especially relates to a device that is applicable to stud automatic weld and batch welding construction such as bridge engineering steel bridge floor, steel sheet in mill.
Background
The stud belongs to a high-strength rigid connection fastener, generally adopts a welding machine and a welding gun, uses a heat-resistant ceramic seat ring to weld the stud on a steel panel, plays a role in rigid combination and connection in different connecting pieces, and is widely applied to steel structure installation projects such as bridges, building structures and the like.
At present conventional stud welding mode is mostly manual welding, and one person is welder, and welding efficiency is lower, and welding quality receives human influence factor great, and the operation of just bowing for a long time influences great to the health condition of people's health. The stud is more in general steel construction engineering, for guaranteeing stud welding quality, improves the efficiency of construction, consequently needs can be used to automatic weld and batch welded device urgent.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is just to above not enough and provide a semi-automatic stud welding set who can be used to stud automatic weld and welding construction in batches. The technical scheme is as follows:
a semi-automatic stud welding device is characterized by comprising a walking beam system, a welding machine fixing system and a stud positioning plate, wherein the welding machine fixing system is arranged on the walking beam system; the walking beam system comprises a beam and hydraulic upright posts positioned at two ends of the beam, and the lower ends of the hydraulic upright posts are provided with walking driving wheels; the welding machine fixing system comprises a fixing plate and a fixing seat, the fixing plate is arranged on the cross beam, the fixing seat is arranged on the fixing plate, and the welding machine is fixed on the fixing seat; the stud positioning plate is provided with stud positioning holes.
The walking driving wheel is connected with the walking driven wheel through the supporting frame, the other end of the supporting frame is connected with the hydraulic stand column, and the hydraulic stand column and the supporting frame form a triangular support.
A walking motor is arranged on the supporting frame.
And a walking track is arranged at the corresponding position of the driving wheel.
A positioning groove is formed in the fixed plate, and a convex edge matched with the positioning groove is formed in the back of the fixed seat.
And a laser positioning instrument is arranged on the cross beam.
And a winch is arranged on the cross beam.
The stud positioning plate is provided with a laser reference point.
The stud positioning plate is provided with a lifting ring corresponding to the winch.
The stud positioning plate is made of a light plastic steel plate.
Compared with the prior art, the utility model discloses the beneficial effect who has is:
1. utilize the crossbeam system that can walk, fixed a plurality of pegs welding equipment is through crossbeam automatic rising and walking around with simultaneously, utilizes the locating plate to carry out peg and porcelain ring fixed, both can realize peg batch automatic weld, can guarantee again that the welding hangs down the straightness, improves welding construction efficiency, guarantees peg welding quality.
2. The laser positioning instrument is adopted for auxiliary positioning, so that the welding machine and the stud can be accurately aligned;
3. the whole set of device realizes that the stud welding is automatic, and reducible a large amount of manual work drops into, avoids welding quality to receive the human factor influence, reduces the influence to the healthy condition of artifical health simultaneously.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a fixing structure diagram of the stud device of the present invention;
FIG. 3 is a schematic view of the cross beam structure of the present invention;
fig. 4 is a schematic view of the walking system structure of the present invention;
fig. 5 is a plan view of the stud positioning plate of the present invention.
Detailed Description
Referring to fig. 1 to 5, a semi-automatic stud welding device has the key technology that the device comprises a walking beam system, a welding machine fixing system and a stud positioning plate 16, wherein the welding machine fixing system is arranged on the walking beam system; the walking beam system comprises a beam 1 and hydraulic columns 9 positioned at two ends of the beam 1, and walking driving wheels 13 are arranged at the lower ends of the hydraulic columns 9; the welding machine fixing system comprises a fixing plate 7 and fixing seats 5, wherein the fixing plate 7 is arranged on the cross beam 1, the fixing seats 5 are arranged on the fixing plate 7 through screw holes 6, the welding machines 4 are fixed on the fixing seats 5 through anchor ears 3, and a plurality of the fixing seats 5 can be fixed on the cross beam 1 according to the structure to install a plurality of the welding machines 4 so as to weld a row of transverse studs at the same time; the stud positioning plate 16 is provided with a stud positioning hole 15.
The walking driving wheel 13 is connected with the walking driven wheel 20 through a supporting frame 19, the other end of the supporting frame 19 is connected with the hydraulic upright post 9, and the hydraulic upright post 9 and the supporting frame 19 form a triangular support.
The walking motor 12 is mounted on the support frame 19.
The walking track 11 is arranged at the corresponding position of the driving wheel 13.
A positioning groove 2 is arranged on the fixing plate 7, and a convex rib 22 matched with the positioning groove 2 is arranged on the back of the fixing seat 5, so that the fixing seat 5 is more stably installed.
And a laser positioning instrument 8 is arranged on the cross beam 1.
The beam 1 is provided with a winch 10, and the winch 10 is provided with a hook 21.
The pin positioning plate 16 is provided with a laser reference point 18.
The stud positioning plate 16 is provided with a hanging ring 14 corresponding to the position of the winch 10.
The stud positioning plate 16 is made of a light plastic steel plate.
A welding method of a semi-automatic stud welding device comprises the following steps:
1) manually installing a porcelain ring and a stud 17 in the stud positioning hole 15, and placing the stud positioning plate 16 on components needing to be welded, such as a steel bridge deck and the like according to the designed position;
2) installing a welding machine 4 on the cross beam 1 according to the set row spacing, starting the traveling motor 12 to enable the laser positioning instrument 8 to align to a laser reference point 18 on the stud positioning plate 16, and carrying out accurate positioning on the welding machine and the stud through alignment of the laser reference point 18 and the laser positioning instrument 8;
3) starting the hydraulic upright 9, and enabling the welding machine 4 to descend to clamp the stud 17 by the crossbeam 1 to realize the up-and-down lifting through the hydraulic upright 9;
4) starting the welding machine 4 to perform welding work;
5) after welding is finished, the walking driving wheel 13 and the walking driven wheel 20 move horizontally and forwards on the walking track 11 to move the beam, and then the next row of stud welding is carried out;
6) after the studs on the stud positioning plate 16 are completely welded, starting the winch 10, lowering the lifting hook 21 to connect with the lifting ring 14, and lifting the stud positioning plate 16 off the ground;
7) and starting the traveling motor 12, lifting and moving the stud positioning plate 16 to the next position, and continuing the welding work according to the steps.
Claims (9)
1. A semi-automatic stud welding device is characterized by comprising a walking beam system, a welding machine fixing system and a stud positioning plate (16), wherein the welding machine fixing system is arranged on the walking beam system; the walking beam system comprises a beam (1) and hydraulic upright columns (9) positioned at two ends of the beam (1), wherein the lower ends of the hydraulic upright columns (9) are provided with walking driving wheels (13); the welding machine fixing system comprises a fixing plate (7) and a fixing seat (5), the fixing plate (7) is installed on the cross beam (1), the fixing seat (5) is installed on the fixing plate (7), and a welding machine (4) is fixed on the fixing seat (5); the stud positioning plate (16) is provided with a stud positioning hole (15).
2. Semi-automatic stud welding device according to claim 1, characterized in that the travelling driving wheel (13) is connected to the travelling driven wheel (20) through a support frame (19), the other end of the support frame (19) is connected to the hydraulic upright (9), and the hydraulic upright (9) and the support frame (19) form a triangular support.
3. Semi-automatic stud welding device according to claim 2, characterized in that the travelling motor (12) is mounted on a support frame (19).
4. Semi-automatic stud welding device according to claim 1, characterized in that a travelling track (11) is provided in correspondence of the travelling drive wheel (13).
5. Semi-automatic stud welding device according to claim 1, characterized in that the fixing plate (7) is provided with a positioning groove (2), and the back of the fixing base (5) is provided with a rib (22) which is matched with the positioning groove (2).
6. Semi-automatic stud welding device according to claim 1, characterized in that the cross beam (1) is provided with a laser locator (8).
7. Semi-automatic stud welding device according to claim 1, characterized in that the crossbar (1) is provided with a winch (10).
8. Semi-automatic stud welding device according to claim 1, characterized in that the stud locating plate (16) is provided with laser reference points (18).
9. Semi-automatic stud welding device according to claim 1, characterized in that the stud-locating plate (16) is provided with a suspension ring (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123419177.XU CN217045101U (en) | 2021-12-31 | 2021-12-31 | Semi-automatic stud welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123419177.XU CN217045101U (en) | 2021-12-31 | 2021-12-31 | Semi-automatic stud welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217045101U true CN217045101U (en) | 2022-07-26 |
Family
ID=82479104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123419177.XU Active CN217045101U (en) | 2021-12-31 | 2021-12-31 | Semi-automatic stud welding set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217045101U (en) |
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2021
- 2021-12-31 CN CN202123419177.XU patent/CN217045101U/en active Active
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