CN217026015U - Brake product rapid thermal treatment solidification device based on automatic temperature control - Google Patents
Brake product rapid thermal treatment solidification device based on automatic temperature control Download PDFInfo
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- CN217026015U CN217026015U CN202220673445.6U CN202220673445U CN217026015U CN 217026015 U CN217026015 U CN 217026015U CN 202220673445 U CN202220673445 U CN 202220673445U CN 217026015 U CN217026015 U CN 217026015U
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Abstract
The utility model discloses a brake product rapid heat treatment curing device based on automatic temperature control, which relates to the field of brake production and comprises an oven, a water tank and a heat insulation plate, wherein a control panel is arranged on the front surface of the oven, a temperature sensor is arranged on the inner wall of a cavity, the heat insulation plate is positioned on the left side and the right side of the oven, the lower end of a connecting plate is connected with a piston rod, a fixing frame is fixedly arranged on the outer side of an electric push rod, and the water tank is positioned at the lower end of a copper pipe. According to the utility model, the connecting gap between the cover plate and the oven is filled through the mutual matching of the positioning strip and the positioning groove, so that the sealing property of the device is improved, the heat released by the electric heating tube can carry out heat treatment on the metal material of the brake to the greatest extent, the water tank is connected with the oven through the copper pipe, the copper pipe has good heat conductivity, the heat in the oven is quickly taken away by cooling water in the water tank through the heat conduction effect of the copper pipe, and the cooling speed in the oven is reduced.
Description
Technical Field
The utility model belongs to the field of brake production, and particularly relates to a brake product rapid heat treatment curing device based on automatic temperature control.
Background
The brake is a device with the functions of decelerating, stopping or keeping a moving part (or a moving machine) in a stopped state, and the like, is a mechanical part for stopping or decelerating the moving part in the machine, is commonly called as a brake and a brake, mainly comprises a manufacturing frame, a braking part, an operating device and the like, the metal material heat treatment technology is one of important branches in the field of mechanical manufacturing, and the heat treatment technology is a key technology for improving the performance of the part and excavating the potential of materials.
When the existing brake metal material is subjected to heat treatment, the sealing performance of an oven is poor, heat is dissipated from gaps, the heat treatment efficiency of the brake is reduced, after the heat treatment is finished, the temperature in the oven is too high, the brake metal material needs to be taken out after being naturally cooled, and the cooling and solidifying time is long.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims to provide a brake product rapid heat treatment curing device based on automatic temperature control, so as to solve the problems that the sealing performance of an oven is poor, heat is dissipated from gaps, the heat treatment efficiency of a brake is reduced, and after the heat treatment is finished, the temperature in the oven is too high, the brake needs to be taken out after being naturally cooled, and the cooling and curing time is long when the existing brake metal material is subjected to heat treatment.
In order to achieve the purpose, the utility model provides the following technical scheme: the rapid heat treatment curing device for the brake products based on automatic temperature control comprises an oven, a water tank and a heat insulation plate, wherein a control panel is installed on the front surface of the oven, a cavity is formed in the middle of the oven, a temperature sensor is installed on the inner wall of the cavity, an electric heating pipe penetrates through the interior of the oven, a positioning groove is formed in the edge of the upper surface of the oven, a positioning strip is arranged above the positioning groove, a cover plate is integrally arranged at the upper end of the positioning strip, a groove is formed in the lower surface of the oven, and a copper pipe penetrates through the interior of the groove;
the heat insulation plates are positioned on the left side and the right side of the oven, a connecting plate is welded on the outer side of each heat insulation plate, the lower end of each connecting plate is connected with a piston rod, the lower end of each piston rod is connected with an electric push rod, and a fixing frame is fixedly installed on the outer side of each electric push rod;
the water tank is located the lower extreme of copper pipe, and the right side of water tank is provided with water circulation mechanism, water circulation mechanism includes first pipeline, first water pump, condenser, second water pump and second pipeline.
Preferably, the cover plate is connected with the oven through the positioning groove and the positioning strip, and the inner surface of the positioning groove is attached to the outer surface of the positioning strip.
Preferably, the electric push rod forms a telescopic structure with the connecting plate through the piston rod, and the connecting plate is welded with the oven.
Preferably, the water tank is connected with the oven through copper pipes, and the copper pipes are mutually arranged.
Preferably, the water circulation mechanism comprises a first pipeline, a first water pump, a condenser, a second water pump and a second pipeline, the right side of the first pipeline is connected with the first water pump, the condenser is arranged on the right side of the first water pump, the rear end of the condenser is connected with the second pipeline, and the middle of the second pipeline is connected with the second water pump.
Preferably, condenser, first water pump and second water pump all with control panel electric connection, and the condenser is connected with the water tank through first pipeline.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the positioning strip and the positioning groove are matched with each other, so that a connecting gap between the cover plate and the oven is filled, the sealing property of the device is improved, and the heat released by the electric heating tube can carry out heat treatment on the metal material of the brake to the greatest extent;
2. according to the utility model, the water tank is connected with the drying oven through the copper pipe, the copper pipe has good thermal conductivity, and when the temperature of the upper end of the copper pipe is far higher than that of the lower end of the copper pipe, the copper pipe can conduct heat conduction, so that the heat in the drying oven is quickly taken away by cooling water in the water tank, the cooling speed in the drying oven is reduced, and the collection of a brake metal material is facilitated;
3. according to the utility model, through the arrangement of the first pipeline, the first water pump, the condenser, the second water pump and the second pipeline, the water flow in the water tank can be circularly cooled, so that the low-temperature state of the water flow in the water tank is ensured, and the drying oven is continuously cooled.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the water circulation mechanism of the present invention;
FIG. 3 is a schematic plan view of the present invention;
fig. 4 is a schematic diagram of a structure for separating the oven and the cover plate.
In the figure: 1. an oven; 2. a control panel; 3. a cavity; 4. a temperature sensor; 5. an electric heating tube; 6. positioning a groove; 7. a positioning bar; 8. a cover plate; 9. a groove; 10. a copper tube; 11. a water tank; 12. a heat insulation plate; 13. a connecting plate; 14. a piston rod; 15. an electric push rod; 16. a fixed mount; 17. a water circulation mechanism; 1701. a first conduit; 1702. a first water pump; 1703. a condenser; 1704. a second water pump; 1705. a second conduit.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
The following describes an embodiment of the present invention based on its overall structure.
Referring to fig. 1-4, the brake product rapid thermal processing and curing device based on automatic temperature control comprises an oven 1, a water tank 11 and a thermal insulation board 12, wherein a control panel 2 is installed on the front surface of the oven 1, a cavity 3 is arranged in the middle of the oven 1, a temperature sensor 4 is installed on the inner wall of the cavity 3, an electric heating tube 5 penetrates through the oven 1, a positioning groove 6 is formed in the edge of the upper surface of the oven 1, a positioning strip 7 is arranged above the positioning groove 6, a cover plate 8 is integrally arranged at the upper end of the positioning strip 7, the cover plate 8 is connected with the oven 1 through the positioning groove 6 and the positioning strip 7, the inner surface of the positioning groove 6 is attached to the outer surface of the positioning strip 7, when the device is used, firstly, a brake metal material is placed in the cavity 3 in the oven 1, then the positioning strip 7 on the lower surface of the cover plate 8 is inserted into the positioning groove 6, so that the cover plate 8 completely covers the upper surface of the oven 1, the connecting gap between the cover plate 8 and the drying oven 1 is filled through the mutual matching of the positioning strip 7 and the positioning groove 6, the sealing performance of the device is improved, heat released by the electric heating tube 5 can carry out heat treatment on a metal material of the brake to the greatest extent, a groove 9 is formed in the lower surface of the drying oven 1, and a copper pipe 10 penetrates through the groove 9;
referring to fig. 3, in the brake product rapid thermal processing and curing device based on automatic temperature control, thermal insulation plates 12 are located on the left and right sides of an oven 1, a connecting plate 13 is welded on the outer side of the thermal insulation plate 12, a piston rod 14 is connected to the lower end of the connecting plate 13, an electric push rod 15 is connected to the lower end of the piston rod 14, a fixing frame 16 is fixedly installed on the outer side of the electric push rod 15, the electric push rod 15 forms a telescopic structure through the piston rod 14 and the connecting plate 13, the connecting plate 13 and the oven 1 are welded, the electric push rod 15 pushes the piston rod 14 to extend upwards, the connecting plate 13 located at the upper end of the piston rod 14, the thermal insulation plate 12 and the oven 1 rise along with the piston rod, and the electric push rod 15 controls the oven 1 to rise and fall;
referring to fig. 2-3, in the brake product rapid thermal processing and solidifying device based on automatic temperature control, a water tank 11 is located at the lower end of a copper pipe 10, a water circulation mechanism 17 is arranged on the right side of the water tank 11, the water tank 11 is connected with an oven 1 through the copper pipe 10, the copper pipes 10 are mutually arranged, the copper pipe 10 has good thermal conductivity, when the oven 1 descends, the lower end of the copper pipe 10 passes through a circular hole on the upper surface of the water tank 11 to be in contact with cooling water inside the water tank 11, at this time, the temperature of the upper end of the copper pipe 10 is far higher than that of the lower end thereof, so that heat conduction is performed through the copper pipe 10, heat inside the oven 1 is rapidly taken away by the cooling water in the water tank 11, the cooling speed inside the oven 1 is reduced, and the brake metal material can be conveniently collected, the water circulation mechanism 17 comprises a first pipeline 1701, a first water pump 1702, a condenser 1703, a second water pump 1704 and a second pipeline 1705, the water circulation mechanism 17 includes a first pipe 1701, a first water pump 1702, a condenser 1703, a second water pump 1704 and a second pipe 1705, the first water pump 1702 is connected to the right side of the first pipe 1701, the condenser 1703 is disposed on the right side of the first water pump 1702, the condenser 1703, the first water pump 1702 and the second water pump 1704 are all electrically connected to the control panel 2, the condenser 1703 is connected to the water tank 11 through the first pipe 1701, the rear end of the condenser 1703 is connected to the second pipe 1705, the second water pump 1704 is connected to the middle of the second pipe 1705, one end of the first pipe 1701 is connected to the water tank 11, the other end of the first pipe 1701 is connected to the condenser 1703, the first water pump 1702 is located at the middle position of the first pipe 1701, the first water pump 1702 sucks the water with higher temperature in the water tank 11 into the condenser 1703 through the first pipe 1701, the condenser 1703 cools the water, and then the water is introduced into the water tank 11 through the second water pump 1704 and the second pipe 1705, the low-temperature state of the water flow in the water tank 11 is ensured, so that the drying oven 1 is continuously cooled.
The working principle is as follows: when the device is used, firstly, the metal material of the brake is placed in the cavity 3 in the oven 1, then the positioning strip 7 on the lower surface of the cover plate 8 is inserted into the positioning groove 6 in alignment, so that the cover plate 8 completely covers the upper surface of the oven 1, the heat released by the electric heating tube 5 can carry out heat treatment on the metal material of the brake to the maximum extent, the temperature sensor 4 and the electric heating tube 5 are both electrically connected with the controller in the control panel 2, the temperature sensor 4 can be used for detecting the temperature change in the oven 1, after the heat treatment of the metal material of the brake is finished, the piston rod 14 can be controlled to shrink by the electric push rod 15, the connecting plate 13 at the upper end of the piston rod 14, the heat insulation plate 12 and the oven 1 descend along with the heat treatment until the lower end of the copper pipe 10 passes through the round hole on the upper surface of the water tank 11 to be contacted with the cooling water in the water tank 11, and the temperature of the upper end of the copper pipe 10 is far higher than the temperature of the lower end, therefore, heat conduction is carried out through the copper pipe 10, the heat inside the oven 1 is taken away by the cooling water in the water tank 11 fast, one end of the first pipeline 1701 is connected with the water tank 11, the other end of the first pipeline 1701 is connected with the condenser 1703, the first water pump 1702 is located at the middle position of the first pipeline 1701, the first water pump 1702 sucks the water with higher temperature in the water tank 11 into the condenser 1703 through the first pipeline 1701, the condenser 1703 cools the water, and then the water enters the water tank 11 through the second water pump 1704 and the second pipeline 1705, so that the low-temperature state of the water flow in the water tank 11 is ensured, and the oven 1 is cooled continuously.
Those not described in detail in this specification are within the skill of the art.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like refer to orientations or positional relationships that are illustrated in the figures, and are used merely to simplify the description of the present disclosure, rather than to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the scope of the present disclosure.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof.
Claims (6)
1. Stopper product rapid thermal treatment solidification equipment based on automatic temperature control, including oven (1), water tank (11) and heat insulating board (12), its characterized in that: the oven comprises an oven body (1), a control panel (2) is mounted on the front surface of the oven body (1), a cavity (3) is formed in the middle of the oven body (1), a temperature sensor (4) is mounted on the inner wall of the cavity (3), an electric heating pipe (5) penetrates through the oven body (1), a positioning groove (6) is formed in the edge of the upper surface of the oven body (1), a positioning strip (7) is arranged above the positioning groove (6), a cover plate (8) is integrally arranged at the upper end of the positioning strip (7), a groove (9) is formed in the lower surface of the oven body (1), and a copper pipe (10) penetrates through the groove (9);
the heat insulation plates (12) are positioned on the left side and the right side of the oven (1), a connecting plate (13) is welded on the outer side of each heat insulation plate (12), the lower end of each connecting plate (13) is connected with a piston rod (14), the lower end of each piston rod (14) is connected with an electric push rod (15), and a fixing frame (16) is fixedly installed on the outer side of each electric push rod (15);
the water tank (11) is located the lower extreme of copper pipe (10), and the right side of water tank (11) is provided with water circulation mechanism (17), water circulation mechanism (17) include first pipeline (1701), first water pump (1702), condenser (1703), second water pump (1704) and second pipeline (1705).
2. The automatic temperature control-based rapid thermal processing curing device for brake products according to claim 1, wherein: the cover plate (8) is connected with the oven (1) through the positioning groove (6) and the positioning strip (7), and the inner surface of the positioning groove (6) is attached to the outer surface of the positioning strip (7).
3. The brake product rapid thermal processing curing device based on automatic temperature control of claim 1, characterized in that: the electric push rod (15) forms a telescopic structure with the connecting plate (13) through the piston rod (14), and the connecting plate (13) is welded with the oven (1).
4. The brake product rapid thermal processing curing device based on automatic temperature control of claim 1, characterized in that: the water tank (11) is connected with the oven (1) through copper pipes (10), and the copper pipes (10) are mutually arranged.
5. The brake product rapid thermal processing curing device based on automatic temperature control of claim 1, characterized in that: the water circulation mechanism (17) comprises a first pipeline (1701), a first water pump (1702), a condenser (1703), a second water pump (1704) and a second pipeline (1705), wherein the first water pump (1702) is connected to the right side of the first pipeline (1701), the condenser (1703) is arranged on the right side of the first water pump (1702), the rear end of the condenser (1703) is connected with the second pipeline (1705), and the second water pump (1704) is connected to the middle of the second pipeline (1705).
6. The automatic temperature control-based rapid thermal processing curing device for brake products according to claim 5, wherein: the condenser (1703), the first water pump (1702) and the second water pump (1704) are all electrically connected with the control panel (2), and the condenser (1703) is connected with the water tank (11) through the first pipeline (1701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220673445.6U CN217026015U (en) | 2022-03-25 | 2022-03-25 | Brake product rapid thermal treatment solidification device based on automatic temperature control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220673445.6U CN217026015U (en) | 2022-03-25 | 2022-03-25 | Brake product rapid thermal treatment solidification device based on automatic temperature control |
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| Publication Number | Publication Date |
|---|---|
| CN217026015U true CN217026015U (en) | 2022-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220673445.6U Active CN217026015U (en) | 2022-03-25 | 2022-03-25 | Brake product rapid thermal treatment solidification device based on automatic temperature control |
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| CN (1) | CN217026015U (en) |
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- 2022-03-25 CN CN202220673445.6U patent/CN217026015U/en active Active
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