CN217023022U

CN217023022U - Clothing batch processing letter sorting system

Info

Publication number: CN217023022U
Application number: CN202220400836.0U
Authority: CN
Inventors: 范艳; 王保国; 周佳冰
Original assignee: Jiangsu Guofan Intelligent Technology Co ltd
Current assignee: Jiangsu Guofan Intelligent Technology Co ltd
Priority date: 2022-02-24
Filing date: 2022-02-24
Publication date: 2022-07-22
Anticipated expiration: 2032-02-24

Abstract

The utility model discloses a batch processing and sorting system for clothes, which comprises a first conveying line for conveying clothes and a second conveying line for conveying packing boxes, wherein the first conveying line is used for conveying the clothes; the head end and the tail end of the first conveying line are respectively provided with a feeding device and a sorting machine; the first conveying line passes through a needle detection and removal system; the needle detection and removal system sequentially comprises a first needle detector, a turnover device, a screening device and a second needle detector from front to back; the second conveying line passes through the sorting machine and the box sealing machine, and a stacking machine is arranged at the tail end of the second conveying line. The batch processing and sorting system for the clothes can perform needle detection, identification detection, sorting, box sealing and stacking operations on the clothes, and is high in system integration level and processing efficiency.

Description

Clothing batch processing and sorting system

Technical Field

The utility model relates to the technical field of clothing processing, in particular to a clothing batch processing and sorting system.

Background

In the clothing production field, after clothing production is accomplished, need examine the needle, sign inspection, sort, packing etc. and handle the back and can send, among the prior art, these processes often go on alone, lead to the processing procedure many, handle complicacy, inefficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to overcome the defects in the prior art, the utility model provides a batch processing and sorting system for clothes, which can carry out multi-process continuous processing on the clothes.

The technical scheme is as follows: in order to achieve the above purpose, the clothing batch processing and sorting system of the utility model comprises a first conveying line for conveying clothing and a second conveying line for conveying packing boxes;

the head end and the tail end of the first conveying line are respectively provided with a feeding device and a sorting machine; the first conveying line passes through a needle detection and removal system;

the needle detection and removal system sequentially comprises a first needle detector, a turnover device, a screening device and a second needle detector from front to back;

the second conveying line passes through the sorting machine and the box sealing machine, and a stacker crane is arranged at the tail end of the second conveying line.

Further, the second conveying line also passes through a labeling machine, an edge bonding machine and a stamping machine;

the labeling machine is arranged between the sorting machine and the box sealing machine;

the edge sealing machine and the stamping machine are both arranged between the box sealing machine and the stacker crane.

Further, a third conveying line for conveying the cartridges is included, the third conveying line passing through the sorting machine.

Further, the sorting machine comprises a sorting robot and a clothing transportation device;

the sorting robot is erected above the clothing transportation device;

the second conveying line and the third conveying line are respectively arranged on two sides of the clothing conveying device.

Further, an end portion of the garment transport device is higher than the second transfer line and the third transfer line.

Furthermore, the feeding device comprises a plurality of feeding sub-lines and discharging sub-lines communicated with all the feeding sub-lines; the head end of the first conveying line is erected above the feeding sub-line; each feeding sub-line is provided with a feeding device manipulator.

Furthermore, the head end of the second conveying line is provided with a case unpacking machine for delivering the packing cases to the head end of the second conveying line.

Further, the screening device comprises an image acquisition unit, a first conveying unit, a second conveying unit and a collecting box; the first transfer unit is switchable between a flat state and an inclined state; when the first conveying unit is in a horizontal state, the rear end of the conveying direction of the first conveying unit is in butt joint with the second conveying unit; when the first transfer unit is in an inclined state with its rear end lower than its front end, the garments transported by the first transfer unit fall from its rear end into the collecting box.

Has the advantages that: the batch processing and sorting system for the clothes can perform needle detection, identification detection, sorting, box sealing and stacking operation on the clothes, and is high in system integration level and processing efficiency.

Drawings

FIG. 1 is a general configuration diagram of a clothing batch processing sorting system;

FIG. 2 is a front view of the feeding device;

FIG. 3 is a top view of the feeding device;

FIG. 4 is a top view of the sorter;

FIG. 5 is a side view of the sorter;

fig. 6 is a combined state diagram of the turn-over device and the screening device when the first conveying unit is in a flat state;

fig. 7 is a view showing a state where the turn-over device and the sieving device are combined when the first transfer unit is in an inclined state;

FIG. 8 is a block diagram of the turn-over apparatus;

fig. 9 is an enlarged structural view of a portion a in fig. 8.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The system for batch processing and sorting of garments, as shown in fig. 1, comprises a first conveyor line L1 for conveying garments and a second conveyor line L2 for conveying packing boxes; the head end and the tail end of the first conveying line L1 are respectively provided with a feeding device 1 and a sorting machine 2; the first conveying line L1 passes through a needle detection and removal system; the needle detection and removal system sequentially comprises a first needle detector 5, a turnover device 6, a screening device 7 and a second needle detector 8 from front to back; the second conveying line L2 passes through the sorting machine 2 and the box sealing machine 4, and the tail end of the second conveying line L2 is provided with a stacker crane 3.

Above-mentioned first needle machine 5 of examining is used for examining the needle to the one side up of clothing when initial, and turn-over device 6 is used for carrying out the turn-over with the clothing for the another side of clothing is up, and whether sieving mechanism 7 is used for judging the clothing after turn-over has the one side of sign up, and will not conform to the clothing rejection of requirement, and needle machine 8 is examined to the second is used for examining the needle to the one side up of clothing after turn-over.

Preferably, a third conveyor line L3 for conveying magazines is also included, said third conveyor line L3 passing through the sorter 2. In this way, the sorting machine 2 can grab not only the garments conveyed from the first conveyor line L1 to be loaded into the packing boxes conveyed by the second conveyor line L2, but also the garments conveyed from the first conveyor line L1 to be loaded into the packing boxes conveyed by the third conveyor line L3.

The first conveyor line L1, the second conveyor line L2, and the third conveyor line L3 are conveying lines for the garments, the packing boxes, and the magazine, and are not necessarily completely independent conveying devices, and when the conveying lines pass through devices for processing the garments and the packing boxes, some processing devices are provided with parts for conveying the garments or the packing boxes, and the parts for conveying the garments, which are provided with the processing devices, also form part of the conveying lines.

Preferably, the second conveying line L2 also passes through the labelling machine 30, the edge bonding machine 40 and the stamping machine 50; the labelling machine 30 is arranged between the sorter 2 and the case sealer 4; the edge sealing machine 40 and the sealing machine 50 are both arranged between the box sealing machine 4 and the stacker crane 3.

The packing boxes packed in the sorting machine 2 are sequentially subjected to edge pasting by a labeling machine 30, sealing by a box sealing machine 4, edge sealing by a edge sealing machine 40 and qualified seal covering by a sealing machine 50, and finally stacked on a tray by a stacker crane 3 and transported away together by a waiting forklift. The boxes packed at the sorter 2 are stored in a warehouse and are sent out again when waiting for delivery.

Specifically, as shown in fig. 4 to 5, the sorting machine 2 comprises a sorting robot 21 and a garment transport device 23; the sorting robot 21 is erected above the clothing transportation device 23; the second conveyor line L2 and the third conveyor line L3 are respectively disposed at both sides of the clothing transporter 23. Preferably, the end portion of the garment transport device 23 is higher than the second transfer line L2 and the third transfer line L3.

The second conveyor line L2 further includes a main conveyor line L21 and a plurality of branches L22 (shown as 2), wherein one end of each branch L22, which is close to the end portion of the garment transport device 23, is provided with a lifting unit L23, and the lifting unit L23 can be lifted controllably to lift the packing boxes from a height equal to that of the branch L22 to a height higher than that of the end portion of the garment transport device 23, so that the packing boxes of different specifications can effectively cooperate with the sorting machine.

In addition, preferably, the sorting machine further comprises a separating device 24, the separating device 24 comprises four partition plates 241 in a cross-shaped layout and a double-shaft robot 242 for driving all the partition plates 241 to do double-shaft motion, the control system can drive the partition plates 241 to enter and exit the packing box through the double-shaft robot 242, when the partition plates 241 are in the packing box, the four partition plates 241 divide the inner space of the packing box into four cells, and the sorting robot 21 can conveniently place and arrange the clothes.

In addition, the sorting machine 2 further includes a clothing information acquisition device 22, and the clothing information acquisition device 22 includes an RFIC reader 221 and a camera 222. The control system acquires information of the RFID tag on the clothing through the RFIC reading head 221, acquires posture information of the clothing through the camera 222, adjusts the posture of the sucker-type claw 212 to grab the clothing according to the information, and puts the clothing into a packing box or a material box corresponding to an order according to the order where the clothing is located.

Further, as shown in fig. 2-3, the feeding device 1 includes two feeding sub-lines 11 and a discharging sub-line 12 communicated with all the feeding sub-lines 11; the head end of the first conveying line L1 is erected above the feeding sub-line 11; each of the feeding sub-lines 11 is provided with the feeding device manipulator 13. When the system works, the material boxes with the clothes are placed on the feeding sub-line 11, the mechanical arm 13 of the feeding device sequentially grabs and places the clothes in the material boxes to the first conveying line L1, and after the feeding is finished, the material boxes enter the feeding sub-line 12 and are carried away from the feeding line. The blanking line 12 is provided with a first line body 121 perpendicular to the feeding sub-line 11 and a second line body 122 parallel to the feeding sub-line 11, one second line body 122 is provided, and the feeding sub-line 11, the second line body 122 and the first line body 121 form an E-shaped structure, so that multiple paths of feeding can be conveniently carried out simultaneously through the layout, and an empty material box can be conveniently carried away during blanking.

Preferably, the head end of the second conveyor line L2 has a box opener 20 for delivering the containers thereto. Therefore, the packing box does not need to be put in manually.

Preferably, the second conveyor line L2 further includes a main conveyor line L21 and two branches L22, wherein one end of each branch L22 near the end portion of the clothing transportation device 23 is provided with a lifting unit L23, and the lifting unit L23 can be controllably lifted and lowered.

As shown in fig. 8, the turn-over device 6 includes a plurality of narrow conveyor belts 61 and a plurality of turn-over units 62, the narrow conveyor belts 61 and the turn-over units 62 are arranged alternately in a direction perpendicular to the conveying direction of the narrow conveyor belts 61, and all the turn-over units 62 are driven to rotate synchronously by a turn-over motor 64. As shown in fig. 9, each of the flipping units 62 includes a rotating frame 621 and two rotating rods 622, and two rotating rods 622 are mounted on each rotating frame 621, and the two rotating rods 622 are arranged in a line and extend in opposite directions. Furthermore, the turn-over device 6 comprises a sensor 63 for detecting whether the garment is in the turned-over position. After the control system judges that the clothes move to the turnover position according to the detection signal of the sensor 63, the turnover unit 62 is controlled to rotate to turn over the clothes.

As shown in fig. 6, the screening apparatus 7 includes an image acquisition unit 71, a first conveyance unit 72, a second conveyance unit 73, and a collection cassette 74; the first transfer unit 72 is switchable between a flat state and an inclined state; when the first transfer unit 72 is in a flat state (as shown in fig. 6), the rear end in the conveying direction thereof is butted against the second transfer unit 73; when the first transfer unit 72 is in an inclined state (as shown in fig. 7) with the rear end lower than the front end, the garments transported by the first transfer unit 72 fall from the rear end thereof into the collecting box 74. The control system acquires the image of the garment through the image acquisition unit 71, judges whether the image contains a mark (a label, and the like), and if the image does not contain the mark, the control system switches the first transmission unit 72 to the inclined state, and if the image contains the mark, the control system switches the first transmission unit 72 to the horizontal state.

The batch processing and sorting system for the clothes can perform needle detection, identification detection, sorting, box sealing and stacking operations on the clothes, and is high in system integration level and processing efficiency.

The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the utility model and these are intended to be within the scope of the utility model.

Claims

1. The batch processing and sorting system for the clothes is characterized by comprising a first conveying line for conveying the clothes and a second conveying line for conveying packing boxes;

the second conveying line passes through the sorting machine and the box sealing machine, and a stacking machine is arranged at the tail end of the second conveying line.

2. The garment batch processing sortation system as claimed in claim 1, wherein said second conveyor line also passes through a labeler, an edge sealer, and a stamping machine;

the edge sealing machine and the sealing machine are both arranged between the box sealing machine and the stacker crane.

3. The garment batch processing sorting system of claim 1, further comprising a third conveyor line for conveying cassettes, the third conveyor line passing through the sorter.

4. The garment batch processing sortation system as claimed in claim 3, wherein said sorter comprises a sorting robot and a garment transport;

the sorting robot is erected above the clothing transportation device;

5. The garment batch processing sortation system as claimed in claim 4, wherein the end portion of the garment transport device is higher than the second and third conveyor lines.

6. The batch processing and sorting system for garments according to claim 1, wherein the feeding device comprises a plurality of feeding sub-lines and a plurality of discharging sub-lines communicated with all the feeding sub-lines; the head end of the first conveying line is erected above the feeding sub-line; each feeding sub-line is provided with a feeding device manipulator.

7. The garment batch processing sortation system as recited in claim 1, wherein the head end of the second conveyor line has a case opener to which packages are delivered.

8. The batch processing and sorting system for garments according to claim 1, wherein the screening device comprises an image acquisition unit, a first transfer unit, a second transfer unit, and a collection box; the first transfer unit is switchable between a flat state and an inclined state; when the first conveying unit is in a horizontal state, the rear end of the conveying direction of the first conveying unit is in butt joint with the second conveying unit; when the first transfer unit is in an inclined state with its rear end lower than its front end, the garments transported by the first transfer unit fall from its rear end into the collecting box.