CN217022565U - Special tool for replacing wear-resisting plate of DISA wire molding chamber in automatic production line of automobile parts - Google Patents
Special tool for replacing wear-resisting plate of DISA wire molding chamber in automatic production line of automobile parts Download PDFInfo
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- CN217022565U CN217022565U CN202122329765.8U CN202122329765U CN217022565U CN 217022565 U CN217022565 U CN 217022565U CN 202122329765 U CN202122329765 U CN 202122329765U CN 217022565 U CN217022565 U CN 217022565U
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Abstract
A specialized tool for replacing a wear plate of a DISA wire molding chamber in an automatic production line of automobile parts comprises: the device comprises a frame, a jack arranged in the frame, a movable batten arranged below the jack and a frame base arranged below the movable batten oppositely; the frame is divided into an upper hollow platform and a lower hollow platform, the two hollow platforms are supported by a plurality of supporting stand columns, and the lower part of the frame base is respectively provided with a plurality of trundles to form a moving trolley. The utility model not only solves the problems that the wear-resisting plate at the top of the DISA line molding chamber is replaced in the automatic production line equipment of automobile parts, the produced wear-resisting top plate of the molding chamber is easy to fall off, and the potential safety hazard is generated, but also improves the equipment maintenance and replacement speed of the automatic line, and simultaneously improves the disassembly efficiency.
Description
Technical Field
The utility model belongs to the field of mechanical casting, and particularly relates to a special tool for replacing a wear-resisting plate of a DISA wire molding chamber in an automatic production line of automobile parts.
Background
Most of the existing automobile turbo-charging engine fittings are formed by casting. Therefore, trimming work is required for the cast automobile turbocharger engine parts.
At present, automatic line operation with higher automation degree is widely adopted in modern casting production. Therefore, automated production requires a large amount of automated equipment. However, even in modern equipment, it is composed of many unit devices and parts, and therefore, there are problems involved in maintenance of the equipment and replacement of spare parts; while the wear plates of the molding chamber, which are an important part of the DISA line equipment, need to be replaced periodically, safety and efficiency are a significant problem during maintenance and replacement operations.
The existing replacement operation of the wear-resisting plate at the top of the molding chamber generally adopts the following steps:
1. when the device is disassembled, the jack is used for jacking the top plate;
2. the fastening bolt is unscrewed, and after the fastening bolt is removed, the jack is slowly dropped, and then the screw is slowly pulled out from the molding chamber.
3. During installation, the wear-resistant plate is placed flat by the jacks, then is slowly pushed into the modeling chamber, is aligned to the position, and meanwhile, the wear-resistant plate is tightly attached to the top of the modeling chamber by the two jacks and then is fixed by the bolts.
However, in the above method, care is required during the operation, and the wear plate replacement operation is very slow because the top plate is likely to come off and the hands of the operator are easily injured by careless movement when the wear plate is moved into and out of the molding chamber.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a special tool for replacing a wear-resistant plate of a DISA line molding chamber in an automatic production line of automobile accessories, and aims to solve the technical problem that when a wear-resistant top plate of the DISA line molding chamber is replaced and enters and exits the molding chamber, the top plate is easy to fall off, and hands of operators are easily injured by pounding.
In order to achieve the purpose, the specific technical scheme of the special tool for replacing the wear-resisting plate of the DISA wire molding chamber in the automatic automobile accessory production line is as follows:
a special tool for replacing a wear-resisting plate of a DISA line molding chamber in an automatic production line of automobile accessories comprises: the device comprises a frame, a jack arranged in the frame, a movable batten arranged below the jack and a frame base arranged below the movable batten oppositely; the frame is divided into an upper hollow platform and a lower hollow platform, the two hollow platforms are supported by a plurality of supporting stand columns, and the lower part of the frame base is respectively provided with a plurality of trundles to form a moving trolley.
Furthermore, the frame is a hollow square structure formed by connecting a first supporting upright column, a second supporting upright column, an upper cross beam and a lower part which are arranged oppositely.
Further, the activity flitch is portable to when using, place on the lower part crossbeam of the relative setting of frame, promptly: the surface of the lower layer of hollow platform.
Further, the frame is of a steel structure.
Furthermore, the upper-layer hollowed-out platform is a square frame which is composed of upper cross beams arranged oppositely and first short cross beams arranged between the upper cross beams oppositely.
Furthermore, the frame base is a lower-layer hollow platform which is a square frame formed by oppositely arranged lower cross beams and oppositely arranged second short cross beams between the lower cross beams.
Further, the upper-layer hollow platform is placed on the top wear-resisting plate during operation; the jack jacks up, so that the wear-resisting plate can reach the replacement part; meanwhile, the tool for replacing the top wear plate to be maintained is also disassembled, and the sequence is just reverse.
The special tool for replacing the wear-resisting plate of the DISA line molding chamber in the automatic production line of the automobile parts has the following advantages:
the utility model not only solves the problems that the wear-resisting plate at the top of the DISA line molding chamber is replaced in the automatic production line of automobile parts, the produced wear-resisting top plate of the molding chamber is easy to fall off, and the potential safety hazard is generated, but also greatly improves the speed of equipment maintenance and replacement of the automatic production line, and simultaneously also greatly improves the disassembly efficiency.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
The symbols in the figure illustrate:
1. a jack; 2. a first support column; 3. a second support column; 4. movable battens; 5. a caster wheel; 6. an upper cross member; 7. a lower cross member.
Detailed Description
In order to better understand the purpose, structure and function of the present invention, a special tool for replacing wear plates in a DISA line molding chamber in an automatic production line of automobile parts according to the present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the present invention comprises: the device comprises a frame, a jack 1 arranged in the frame, a movable batten 4 arranged below the jack 1 and a frame base oppositely arranged below the movable batten 4; the frame is a hollow square structure formed by connecting a first supporting upright 2, a second supporting upright 3, an upper cross beam 6 and a lower cross beam 7 which are arranged oppositely; the frame is divided into an upper hollow platform and a lower hollow platform, the two hollow platforms are supported by a plurality of first supporting upright posts 2 and second supporting upright posts 3, and the lower part of the frame base is respectively provided with a plurality of trundles 5 (four in all four corners in the embodiment) to form a moving trolley.
The frame is of a steel structure.
The jack 1 is placed on the movable batten 4; when the upper layer hollowed-out platform works, the upper layer hollowed-out platform is placed on the top wear-resisting plate; the jack 1 jacks up to enable the wear-resisting plate to reach the replacement part; meanwhile, the tool for replacing the top wear plate to be maintained is also disassembled, and the sequence is just reverse.
The upper-layer hollow platform is a square frame formed by oppositely arranged upper cross beams 6 and first short cross beams oppositely arranged between the upper cross beams 6.
The frame base is a lower-layer hollow platform and is a square frame formed by lower cross beams 7 which are oppositely arranged and second short cross beams which are oppositely arranged between the lower cross beams 7.
The movable battens 4 are movable (i.e. movable) and are placed on the lower cross beams 7 (i.e. the lower hollowed-out platform surface) which are oppositely arranged on the frame when in use.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
When the top plate is disassembled; a movable batten 4 is arranged on a lower cross beam 7 of a frame which is arranged relatively, a jack 1 is arranged on the movable batten 4, and four corners of the lower surface of the frame are provided with trundles 5 to form a movable trolley; then, the movable trolley is pushed into the modeling chamber, after the jack 1 is lifted to abut against the wear-resisting plate, all fastening bolts are loosened, the jack 1 is lowered, and the wear-resisting plate can be automatically left on the hollowed-out platform on the upper layer of the movable trolley. And then the movable trolley is pulled out stably, and the top wear-resisting plate can be conveyed out stably along with the movable trolley. When the device is installed, the operation is reversed.
The jack, the supporting upright post, the movable square timber, the caster and the cross beam are in the prior art, and the unexplained technology is in the prior art, so that the detailed description is omitted.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the utility model. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the utility model without departing from the essential scope thereof. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.
Claims (2)
1. The utility model provides a change specialized tool of DISA line molding room antifriction plate among auto-parts automatic production line which characterized in that includes: the device comprises a frame, a jack arranged in the frame, a movable batten arranged below the jack and a frame base arranged below the movable batten in an opposite mode; the frame is divided into an upper hollow platform and a lower hollow platform, the two hollow platforms are supported by a plurality of supporting upright posts, and the lower part of the frame base is respectively provided with a plurality of trundles to form a moving trolley;
the frame is a hollow square structure formed by connecting a first supporting upright column, a second supporting upright column, an upper cross beam and a lower part which are arranged oppositely;
the activity flitch is portable to when using, place on the lower part crossbeam of the relative setting of frame, promptly: the surface of the lower hollow platform;
the upper-layer hollow platform is a square frame consisting of upper cross beams which are oppositely arranged and first short cross beams which are oppositely arranged between the upper cross beams;
the frame base is a lower-layer hollowed-out platform and is a square frame formed by lower cross beams which are oppositely arranged and second short cross beams which are oppositely arranged between the lower cross beams;
the upper-layer hollow platform is placed on the top wear-resisting plate during operation; the jack jacks up, so that the wear-resisting plate can reach the replacement part; meanwhile, the tool for replacing the top wear plate to be maintained is also disassembled, and the sequence is just reverse.
2. The special tool for replacing a wear plate of a DISA wire molding chamber in an automatic automobile accessory production line as claimed in claim 1, wherein the frame is made of steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122329765.8U CN217022565U (en) | 2021-09-26 | 2021-09-26 | Special tool for replacing wear-resisting plate of DISA wire molding chamber in automatic production line of automobile parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122329765.8U CN217022565U (en) | 2021-09-26 | 2021-09-26 | Special tool for replacing wear-resisting plate of DISA wire molding chamber in automatic production line of automobile parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217022565U true CN217022565U (en) | 2022-07-22 |
Family
ID=82410805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122329765.8U Active CN217022565U (en) | 2021-09-26 | 2021-09-26 | Special tool for replacing wear-resisting plate of DISA wire molding chamber in automatic production line of automobile parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217022565U (en) |
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2021
- 2021-09-26 CN CN202122329765.8U patent/CN217022565U/en active Active
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