CN217021474U

CN217021474U - Semi-automatic riveting and dotting device

Info

Publication number: CN217021474U
Application number: CN202220002226.5U
Authority: CN
Inventors: 解元杰; 杨永锋; 朱建成
Original assignee: Suzhou Ruisheng Automation Technology Co ltd
Current assignee: Suzhou Ruisheng Automation Technology Co ltd
Priority date: 2022-01-04
Filing date: 2022-01-04
Publication date: 2022-07-22
Anticipated expiration: 2032-01-04

Abstract

The utility model discloses a semi-automatic riveting and dotting device, which aims at solving the problems of high labor intensity, complex operation and low efficiency in the prior art and provides the following technical scheme. The semi-automatic riveting and dotting device provided by the utility model can realize semi-automatic feeding, riveting and dotting and discharging, reduces the labor intensity, improves the processing precision and efficiency, and simplifies the operation.

Description

Semi-automatic riveting and dotting device

Technical Field

The utility model relates to the technical field of brush production, in particular to a semi-automatic riveting and dotting device.

Background

When the hairbrush is produced, the formed brush head is generally connected to the handle in a riveting mode, but the brush head and the handle are held manually to feed and position when riveting and dotting are carried out, so that the labor intensity is high, the operation is complex, and the efficiency is difficult to improve.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide a semi-automatic riveting and dotting device which has the advantages of simplicity and easiness in operation and high efficiency.

In order to achieve the purpose, the utility model provides the following technical scheme:

the utility model provides a device is got ready in semi-automatic riveting, includes the frame and locates the riveting subassembly of frame, its characterized in that: the frame sets up the feeding slide that extends to riveting station front side, the feeding slide sets up the actuating mechanism one that is used for promoting the product to advance, the feeding slide sets up driving piece three that is used for promoting product to riveting station, the frame sets up the stopper that is used for fixing a position the product at the riveting station, the frame sets up ejection of compact slide, the stopper sets up the actuating mechanism two that is used for promoting product to ejection of compact slide, the frame sets up the controller of electricity actuating mechanism one, actuating mechanism two and driving piece three respectively.

By adopting the technical scheme, the frame is provided with a feeding slide way extending to the front side of the riveting station, the feeding slide way is provided with a first driving mechanism for pushing a product to advance, the feeding slide way is provided with a third driving part for pushing the product to the riveting station, the product is placed into the feeding slide way after the soft brush head and the plastic handle are manually pre-installed during use, the first driving mechanism pushes the product to the front side of the riveting station, then the third driving part pushes the product to the riveting station, semi-automatic feeding is realized, the labor intensity is reduced, the efficiency is improved, the frame is provided with a limit block for positioning the product at the riveting station, the third driving part pushes the product to the riveting station to abut against the limit block, the product is conveniently positioned, the processing precision is ensured, the product yield is improved, the frame is provided with a discharging slide way, the limit block is provided with a second driving mechanism for pushing the product to the discharging slide way, the riveting assembly is used for riveting and dotting the product, the second driving mechanism pushes the product to slide out of the discharging channel, so that automatic discharging is realized, labor force is saved, continuous processing is facilitated, the rack is provided with a controller which is electrically connected with the first driving mechanism, the second driving mechanism and the third driving piece respectively, and the actions of the first driving mechanism, the second driving mechanism and the third driving piece are coordinated and controlled, so that the processing process is more coherent and ordered, and the operation is simpler.

Furthermore, the riveting component comprises a wedge clamping mechanism movably connected to the frame and used for riveting a striking point, a first driving part arranged on the frame and used for driving the wedge clamping mechanism to move towards a riveting station, and a second driving part arranged on the frame and used for driving the wedge clamping mechanism to act, wherein the first driving part and the second driving part are respectively and electrically connected with the controller.

According to the technical scheme, the riveting component comprises a wedge clamping mechanism, a driving piece I and a driving piece II, the wedge clamping mechanism is movably connected to the frame, the wedge clamping mechanism is adjusted in position and convenient to feed, after the wedge clamping mechanism is driven by the driving piece I to move to a riveting station, the wedge clamping mechanism is driven by the driving piece II to rivet and knock a product, the driving piece I and the driving piece II are respectively electrically connected with the controller, and the driving piece I and the driving piece II are convenient to control.

Furthermore, the wedge clamping mechanism comprises two driven clamping blocks arranged on the rack and used for clamping products in an opposite sliding mode, and a driving wedge block connected with the driving piece II and used for driving the driven clamping blocks to move, wherein the driven clamping blocks are provided with punching needles used for riveting points.

Adopt above-mentioned technical scheme, voussoir clamping mechanism includes initiative voussoir and two driven clamp splices, the frame is located to two driven clamp splices, initiative voussoir is connected with driving piece two and is used for driving the action of driven clamp splice, in operation, two drive initiative voussoirs of driving piece slide, it carries out the riveting dotting to press from both sides tight product through the towards needle to drive two driven clamp splices in opposite directions to drive two, this process is through two driven clamp splice actions of a driving piece drive, the structure is ingenious, and convenient for operation has saved the processing cost.

Furthermore, the rack is movably connected with a pressing piece used for sliding and pressing the top of the product, and the pressing piece is connected with the driving piece I.

By adopting the technical scheme, the rack is movably connected with the pressing piece for sliding and pressing the top of the product, the sliding pressing piece presses the top of the product after feeding to ensure that the soft bristle head is installed in place, the pressing piece is connected with the driving piece I, and the driving piece I drives the wedge clamping mechanism to drive the pressing piece to press the product when reaching the riveting station, so that the driving force is saved, and the operation is simple.

Furthermore, one end of the feeding slide way, which is close to the riveting station, is provided with a stop block for resisting a product.

By adopting the technical scheme, the end of the feeding slide, which is close to the riveting station, is provided with the stop block for resisting the product, so that the product is prevented from being separated from the feeding slide.

Furthermore, the first driving mechanism and the second driving mechanism respectively adopt blowing mechanisms.

By adopting the technical scheme, the first driving mechanism and the second driving mechanism respectively adopt the blowing mechanism, the product is conveyed by utilizing gas, the damage to the product is small, and the pneumatic blowing mechanism can adapt to various working environments.

Further, the frame is provided with a calibration member.

By adopting the technical scheme, the frame is provided with the calibrating piece, so that the position of the riveting component can be conveniently calibrated to align the riveting station.

Furthermore, the frame sets up the hot-blast rifle at the one end that the feed slide is close to the riveting station.

By adopting the technical scheme, the hot air gun is arranged at one end, close to the riveting station, of the feeding slide way of the machine frame, the hot air gun heats and softens the plastic handle, and riveting and dotting are conveniently and subsequently performed.

Further, the machine frame sets up safety cover one around the hot-blast rifle, the machine frame sets up safety cover two around the riveting subassembly, the machine frame sets up the baffle around ejection of compact slide.

By adopting the technical scheme, the first protective cover is arranged on the periphery of the hot air gun, so that the hot air gun is convenient to isolate and protect, the second protective cover is arranged on the periphery of the riveting component, so that the riveting component is convenient to isolate and protect, and the baffle is arranged on the periphery of the discharging slideway so as to prevent a product from flying away from the discharging slideway to scatter.

In conclusion, the utility model has the following beneficial effects:

1. the semi-automatic feeding is realized by arranging the feeding slide way, the driving mechanism I and the driving member III, the labor intensity is reduced, the product is positioned by arranging the limiting block, the machining precision is ensured, the automatic discharging is realized by arranging the discharging slide way and the driving mechanism II, the working efficiency is improved, the controller is convenient to control all parts, and the operation is simplified;

2. the driving piece I, the driving piece II and the wedge block clamping mechanism are arranged to rivet, press and point a product, and the driving piece II drives the two driven clamping blocks to act, so that the structure is ingenious, and the operation is convenient;

3. the position of the calibration piece for calibrating the riveting component is arranged, and the hot air gun is arranged for heating and softening the plastic handle, so that the riveting point of the product is smoother;

4. the first protection cover and the second protection cover are arranged to respectively isolate and protect the hot air gun and the riveting component, the product is separated from the feeding slide way when the stop block is arranged to avoid feeding, and the product is separated from the discharging slide way to scatter when the baffle is arranged to avoid discharging.

Drawings

FIG. 1 is a perspective view of a semi-automatic riveting and dotting device in an embodiment;

FIG. 2 is a schematic view of a partial structure of the semi-automatic riveting and dotting device in the embodiment;

FIG. 3 is a partial exploded view of the semi-automatic riveting and dotting device in the embodiment;

FIG. 4 is a schematic view of a feeding chute and a limiting block of the semi-automatic riveting and dotting device in the embodiment;

FIG. 5 is an axial sectional view of a pressing member of the semiautomatic riveting and dotting device in the embodiment;

FIG. 6 is a schematic view of a part of the structure of the semi-automatic riveting and dotting device in the embodiment when the device is pressed against a product;

fig. 7 is a schematic view of a partial structure of the semi-automatic riveting and dotting device in the embodiment during dotting.

In the figure: 1. a frame; 11. a feed chute; 111. a first gas path; 112. a stopper; 12. a limiting block; 121. a second gas circuit; 13. a discharge chute; 14. a controller; 15. a hot air gun; 16. erecting a frame; 161. a second protective cover; 162. a third slide rail; 17. a baffle plate; 18. a first protective cover; 19. a calibration member; 2. riveting the component; 21. a wedge clamping mechanism; 211. an active wedge block; 212. a driven clamp block; 22. a first driving part; 23. a driving part II; 3. a driving member III; 4. a bump; 5. pressing a piece; 51. a groove; 6. a connecting member; 7. an adjusting plate; 71. a screw; 711. a rotating wheel; 72. a first slide rail; 8. mounting a plate; 81. a second slide rail; 82. a fourth slide rail; 83. a rotating shaft; 90. a plastic handle; 91. a soft bristle head.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and examples.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

A semi-automatic riveting and dotting device is disclosed, referring to figures 1 and 2, and comprising a frame 1 and a riveting component 2, wherein the riveting component 2 is arranged on the frame 1, a feeding slideway 11 for conveying products is fixed on the top surface of the frame 1, the feeding slideway 11 extends towards the front side of a riveting station, the feeding slideway 11 is provided with a first driving mechanism for pushing the products forwards, the feeding slideway 11 is provided with a third driving member 3 for pushing the products to the riveting station, the frame 1 is fixed with a limiting block 12 for positioning the products at the riveting station, the frame 1 is fixed with a discharging slideway 13 for conveying the products, the limiting block 12 is provided with a second driving mechanism for pushing the products to the discharging slideway 13, the frame 1 is fixed with a controller 14 which is respectively and electrically connected with the first driving mechanism, the second driving mechanism and the third driving member 3, when in operation, a product pre-mounted by a soft brush head 91 and a plastic handle 90 is put into the feeding slideway 11, the controller 14 controls the first driving mechanism to push the product to move to the front side of the riveting station along the feeding slide rail 11, the third driving member 3 pushes the product to the riveting station to abut against the limiting block 12, and after the riveting assembly 2 rivets and dots the product, the second driving mechanism pushes the processed product to the discharging slide rail 13 to complete semi-automatic riveting and dotting.

Specifically, referring to fig. 1, 2 and 4, a stop block 112 for stopping a product is disposed at one end of the feeding chute 11 close to the riveting station, a cylinder is used as the driving element three 3, the driving element three 3 is fixed on the top surface of the rack 1 through a fastener, a push block extending to the riveting station is inserted into the stop block 112, a piston rod of the driving element three 3 is connected with the push block and can drive the push block to push the product to the riveting station, the stop block 12 is fixed on the top surface of the rack 1 through the fastener, a first driving mechanism and a second driving mechanism respectively adopt a blowing mechanism (not shown), the blowing mechanism comprises an air compressor and an air supply pipeline communicated with the air compressor, the air compressor is fixed on the rack 1 and is connected with the controller 14, the feeding chute 11 is provided with a first air passage 111 extending to the front side of the riveting station, one end of the first air passage 111 far away from the riveting station is connected with the air supply pipeline, and air compressed by the compressor enters the first air passage 111 through the air supply pipeline, compressed gas blows the product towards riveting station front side through gas circuit one 111 and carries, and stopper 12 sets up the second gas circuit 121 to ejection of compact slide 13 extension, and the one end that ejection of compact slide 13 was kept away from to second gas circuit 121 is connected with the pipeline of supplying gas, and the gas through air compressor compression gets into second gas circuit 121 through the pipeline of supplying gas, and compressed gas blows the product through second gas circuit 121 towards discharging channel and unloads.

Referring to fig. 2 and 3, a vertical setting is fixed on the top surface of the frame 1 for connecting the vertical stand 16 of the riveting component 2, the vertical stand 16 is connected with the adjusting plate 7 through three sliding rails 162, the riveting component 2 is connected with the adjusting plate 7, the top end of the vertical stand 16 is connected with the screw rod 71 in a rotating manner, the adjusting plate 7 is connected with the screw rod 71 in a threaded manner, the top end of the screw rod 71 is fixed with a rotating wheel 711, the rotating wheel 711 is rotated to rotate the screw rod 71, so as to drive the adjusting plate 7 to move up and down to adjust the height of the riveting component 2, the frame 1 is provided with a calibration piece 19, the calibration piece 19 is fixed on the top surface of the stop block 112, the top end of the calibration piece 19 is flush with the riveting station, and the adjusting plate 7 is provided with a sensor (not shown in the figure) aligned with the riveting component 2 for sensing the calibration piece 19.

Referring to fig. 1, 2 and 3, the riveting assembly 2 includes a wedge clamping mechanism 21 movably connected to the frame 1, a first driving member 22 disposed on the frame 1, and a second driving member 23 disposed on the frame 1, wherein, wedge clamping mechanism 21 is used for carrying out the riveting to the product and dotting, regulating plate 7 has the mounting panel 8 that is used for connecting wedge clamping mechanism 21 through a slide rail 72 sliding connection, driving piece one 22 is fixed in the regulating plate 7 top through the fastener, the piston rod of driving piece one 22 is connected with mounting panel 8, thereby driving piece one 22 drive mounting panel 8 and remove and drive wedge clamping mechanism 21 and move to the riveting station, driving piece two 23 is fixed in the 8 top of mounting panel through the fastener, the piston rod of driving piece two 23 is connected with wedge clamping mechanism 21 and is used for driving wedge clamping mechanism 21 action, driving piece one 22 and driving piece two 23 electricity connection director 14 respectively, driving piece one 22 all chooses the cylinder for use with driving piece two 23.

Referring to fig. 2, 3 and 7, the wedge clamping mechanism 21 includes a driving wedge 211 and two opposite driven clamping blocks 212, wherein the driving wedge 211 is configured to drive the driven clamping blocks 212 to move, the mounting plate 8 is configured with a second slide rail 81 configured to slidably connect the driving wedge 211, the second slide rail 81 is vertically disposed, the driving wedge 211 is connected to a piston rod of the driving member 23, the two driven clamping blocks 212 are disposed on the rack 1 and configured to slide and clamp a product in opposite directions, the mounting plate 8 is configured with a fourth slide rail 82 configured to slidably connect the driven clamping blocks 212, the fourth slide rail 82 is horizontally disposed, the driven clamping blocks 212 are configured with a punch pin configured to rivet a point, the mounting plate 8 is rotatably connected to two connecting members 6 through a rotating shaft 83, the two connecting members 6 are symmetrically disposed on two sides of the driving wedge 211, two ends of the connecting members 6 are respectively configured with rollers configured to slidably connect the driven clamping blocks 212 and the driving wedge 211, and, when in operation, the first driving part 22 drives the wedge clamping mechanism 21 to move downwards to the riveting station, so that the punching needle moves to the joint of the two sides of the product aligned with the soft bristle head 91 and the plastic handle 90, and the second driving part 23 drives the driving wedge 211 to move downwards to drive the connecting piece 6 to rotate outwards, so that the driven clamping block 212 is driven to slide towards the middle product, and the punching needle completes riveting and dotting on the product.

Referring to fig. 2, 5 and 6, a press piece 5 for sliding and pressing the top of a product is movably connected to a frame 1, the press piece 5 is connected to a first driving piece 22 through a mounting plate 8, a bump 4 for connecting the press piece 5 is fixed on the mounting plate 8, the bump 4 is connected to the press piece 5 through a fastener, a groove 51 matched with a soft bristle head 91 is formed in the bottom end of the press piece 5, the first driving piece 22 drives the mounting plate 8 to move downwards to drive a wedge clamping mechanism 21 to a riveting station, and simultaneously drives the bump 4 and the press piece 5 to move downwards, so that the groove 51 of the press piece 5 covers the soft bristle head 91 and presses the soft bristle head 91 downwards, the soft bristle head 91 is prevented from deviating, the soft bristle head 91 is ensured to be mounted in place, manpower is saved, and the processing precision is improved.

Referring to fig. 1, fig. 2 and fig. 4, an inwardly inclined guide surface is arranged at one end of the feeding channel far away from the riveting station, so as to guide a product to enter the feeding channel, a chute for installing the discharging channel is arranged at one side of the frame 1 far away from the feeding channel at the riveting station, the discharging slide 13 is inclined downwards from the riveting station so as to facilitate discharging, a hot air gun 15 is arranged at one end of the feeding slide 11 near the riveting station of the frame 1, the hot air gun 15 is fixed on the top surface of the frame 1, the hot air gun 15 is used for heating and softening a plastic handle 90 in advance, so as to facilitate riveting and dotting, a first protective cover 18 is fixed around the hot air gun 15 of the frame 1, a second protective cover 161 is fixed around the riveting component 2 of the frame 1, and a baffle 17 is fixed around the discharging slide 13 of the frame 1.

The working process and principle of the embodiment are as follows:

when the device is used, parameter setting is carried out on the controller 14 according to a process, then the soft bristle brush head 91 is installed at the top end of the plastic handle 90 in advance, a product is placed into the feeding slide 11, the compressed gas blows the product to the front side of the riveting station through the gas circuit I111 for feeding, the hot air gun 15 heats and softens the plastic handle 90, the product abuts against the stop block 112, the driving part III 3 pushes the product to the riveting station to abut against the stop block 12, the driving part I22 drives the wedge clamping mechanism 21 to move downwards to the riveting station, meanwhile, the pressing part 5 is driven to press the product downwards to ensure that the soft bristle brush head 91 is installed in place, then the driving part II 23 presses the driving wedge 211 downwards to drive the two driven clamping blocks 212 to slide towards each other, riveting and dotting is completed on the product through the punching needle, and then the compressed gas is blown into the discharging slide 13 through the gas circuit II 121 to output the product. According to the embodiment, automatic feeding, positioning, riveting and dotting and discharging can be realized only by pre-mounting the product and placing the product into the feeding slide way 11, the operation is simple, the positioning is accurate, the labor intensity is effectively reduced, and the processing efficiency and the precision are improved.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to those skilled in the art without departing from the principles of the present invention should also be considered as within the scope of the present invention.

Claims

1. The utility model provides a device is got ready in semi-automatic riveting, includes frame (1) and riveting subassembly (2) of locating frame (1), its characterized in that: frame (1) sets up feeding slide (11) to riveting station front side extension, feeding slide (11) set up the actuating mechanism one that is used for promoting the product to advance, feeding slide (11) set up and are used for promoting product to riveting station driving piece three (3), frame (1) sets up stopper (12) that is used for fixing a position the product at the riveting station, frame (1) sets up ejection of compact slide (13), stopper (12) set up the actuating mechanism two that is used for promoting product to ejection of compact slide (13), frame (1) sets up controller (14) of electric connection actuating mechanism one, actuating mechanism two and driving piece three (3) respectively.

2. The semi-automatic riveting and dotting device according to claim 1, characterized in that: the riveting component (2) comprises a wedge clamping mechanism (21) movably connected to the frame (1) and used for riveting a point, a first driving piece (22) arranged on the frame (1) and used for driving the wedge clamping mechanism (21) to move to a riveting station, and a second driving piece (23) arranged on the frame (1) and used for driving the wedge clamping mechanism (21) to move, wherein the first driving piece (22) and the second driving piece (23) are respectively and electrically connected with the controller (14).

3. The semi-automatic riveting and dotting device according to claim 2, wherein: the wedge clamping mechanism (21) comprises two driven clamping blocks (212) which are arranged on the rack (1) and used for clamping products in an opposite sliding mode, and a driving wedge (211) which is connected with the driving piece II (23) and used for driving the driven clamping blocks (212) to move, wherein the driven clamping blocks (212) are provided with punching needles used for riveting points.

4. The semi-automatic riveting and dotting device according to claim 3, wherein: the machine frame (1) is movably connected with a pressing piece (5) used for sliding and pressing the top of a product, and the pressing piece (5) is connected with a first driving piece (22).

5. The semi-automatic riveting and dotting device according to claim 1, wherein: one end of the feeding slide way (11) close to the riveting station is provided with a stop block (112) for resisting products.

6. The semi-automatic riveting and dotting device according to any one of claims 1 to 5, wherein: and the first driving mechanism and the second driving mechanism respectively adopt blowing mechanisms.

7. The semi-automatic riveting and dotting device according to any one of claims 1 to 5, wherein: the frame (1) is provided with a calibration piece (19).

8. The semi-automatic riveting and dotting device according to any one of claims 1 to 5, wherein: a hot air gun (15) is arranged at one end, close to the riveting station, of the feeding slide way (11) of the machine frame (1).

9. The semi-automatic riveting and dotting device according to claim 8, wherein: frame (1) sets up safety cover one (18) around hot-blast rifle (15), frame (1) sets up safety cover two (161) around riveting subassembly (2), frame (1) sets up baffle (17) around ejection of compact slide (13).