CN217017521U - Automatic visual detection device for inner machine of cylinder cabinet - Google Patents
Automatic visual detection device for inner machine of cylinder cabinet Download PDFInfo
- Publication number
- CN217017521U CN217017521U CN202220752665.8U CN202220752665U CN217017521U CN 217017521 U CN217017521 U CN 217017521U CN 202220752665 U CN202220752665 U CN 202220752665U CN 217017521 U CN217017521 U CN 217017521U
- Authority
- CN
- China
- Prior art keywords
- camera module
- sensor
- assembly line
- plc
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model discloses an automatic visual detection device for a cylindrical cabinet inner machine, which comprises a production line connected with a stepping motor, wherein an induction mechanism, a CCD camera module and the stepping motor are respectively connected with a PLC (programmable logic controller), the input end of an industrial computer is connected with the CCD camera module, the output end of the industrial computer is connected with the PLC controller, the installation height of a first camera module corresponds to the position of identification information at the bottom of an air conditioner, and the installation heights of a second camera module and a third camera module correspond to the position of identification information at the upper half part of the air conditioner. The utility model utilizes the assembly line, the industrial computer and the PLC controller to cooperate with the CCD camera module to take a picture of the air-conditioning information, and the standard sample is pre-input into the industrial computer for comparison and detection, so as to replace manual detection, realize the automatic identification, judgment and transportation of the product information of the inner machine of the cylindrical cabinet, and do not need extra personnel to carry out visual detection, press a line switch and other work, thereby achieving the purpose of reducing the number of the personnel in the automatic production, improving the detection efficiency and the like.
Description
Technical Field
The utility model relates to the technical field of production of cylinder cabinet inner machines, in particular to an automatic visual detection device for a cylinder cabinet inner machine.
Background
At present, in the production process of the cylinder cabinet internal unit, a specially-assigned person is required to check a series of air conditioner information such as a body logo, a factory nameplate, an energy efficiency identifier and a two-dimensional code, the information is confirmed to be completely pasted at a correct position, the identification information is consistent with the air conditioner model, the information quality of an air conditioner product is guaranteed to be qualified, and the use requirements of consumers are met.
And the production of drum cabinet internal unit is transported to the label by the assembly line and is detected the post after, the measurement personnel of this post need bend down and press the stop button of assembly line and suspend the line body, look over whether the latter half information of air conditioner is unanimous with the material object, immediately look over whether the first half identification information is unanimous with the air conditioner after accomplishing again, because all there is identification information around the air conditioner, need visit and look over both sides information around the air conditioner, bend down once more after accomplishing and remove stop button, the line body resumes normal operating and transports the air conditioner to the back process once more, the manual detection is not high in efficiency, high cost, the detection omission condition also appears easily for a long time in the check out time of visualing, there is the inconsistent problem of detection standard still.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects that in the prior art, when a series of air conditioner information such as a logo, an outgoing nameplate, an energy efficiency identifier, a two-dimensional code and the like of a machine body of a cylindrical cabinet inner machine is checked and compared manually, the operation is time-consuming, the cost is high, the detection efficiency is not high, the detection omission is easy to occur, the detection standards are inconsistent, and the like.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides an automatic visual detection device of drum cabinet internal unit, includes assembly line, main part rack, CCD camera module, industrial computer, PLC controller and response mechanism, the assembly line is connected with step motor, response mechanism the CCD camera module with step motor respectively with the PLC controller is connected, the input of industrial computer with the CCD camera module is connected, the output of industrial computer with the PLC controller is connected, the assembly line runs through the inside of main part rack, the CCD camera module is equipped with first camera module, second camera module and third camera module, the mounting height of first camera module is corresponding with the position of air conditioner bottom identification information, the second camera module with the mounting height of third camera module is corresponding with the position of the first half identification information of air conditioner.
As a further improvement of the utility model: the first camera module is installed on one side of the front section of the assembly line, and the second camera module and the third camera module are respectively installed on two sides of the rear section of the assembly line.
As a further improvement of the utility model: the PLC is connected with a buzzer.
As a further improvement of the utility model: the sensing mechanism comprises a first sensor, a second sensor and a third sensor, the first sensor is installed on a production line on the same side of the first camera module, the second sensor is installed on a production line on the same side of the second camera module, and the third sensor is installed on a production line on the same side of the third camera module.
As a further improvement of the utility model: the utility model discloses a PLC assembly line, including assembly line, fixed bolster, be equipped with adjustment mechanism on the fixed bolster, adjustment mechanism includes the action wheel, follows driving wheel and mounting panel, the action wheel with connect from the driving wheel meshing, the action wheel is connected with the rotating electrical machines, the rotating electrical machines with the PLC controller is connected, the mounting panel with from the pivot fixed connection of driving wheel.
As a further improvement of the utility model: the first camera module is mounted on the mounting plate.
As a further improvement of the utility model: the rear end of fixing base is provided with adjusting slide, be equipped with on the fixed bolster with adjusting slide complex fixed slide rail.
As a further improvement of the utility model: and a left limit sensor and a right limit sensor are respectively installed on two sides of the fixed seat relative to the driven wheel, and the left limit sensor and the right limit sensor are respectively connected with the PLC.
As a further improvement of the utility model: one end of the mounting plate, which is opposite to the lens direction of the first camera module, is provided with a guide head.
As a further improvement of the utility model: the front side and the upper end of the fixed support relative to the assembly line in the opposite transmission direction are provided with baffles.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the air conditioner information is photographed by the assembly line, the industrial computer and the PLC in cooperation with the CCD camera module, the photographed picture is displayed on the computer display screen in real time, the detection result OK or NG is judged by comparing with the standard sample sheet input in advance, the manual work is replaced to finish the information quality detection of the air conditioner in the cylindrical cabinet, the automatic identification, judgment and transportation of the product information of the cylindrical cabinet are realized, the work of visual detection, line body switch pressing and the like by extra personnel is not needed, the purpose of automatic production and personnel reduction is achieved, and the detection efficiency is improved.
2. According to the utility model, the CCD camera module is rotated to take a picture through the fixing seat and the adjusting mechanism arranged on the fixing seat, so that the situation that the lower half part information of the air conditioner is manually checked and then the upper half part identification information is immediately checked is avoided, manual body-probing for checking the front side information and the rear side information of the air conditioner is not needed, the height position of the CCD camera module is adjusted through the arrangement of the adjusting slide block and the fixing slide rail, and the detection and identification of the product information of different air conditioner types are realized.
Drawings
FIG. 1 is a schematic view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic structural diagram of the part a.
Fig. 4 is a schematic structural view of the part B.
Description of the drawings: 1. drum cabinet, 2, assembly line, 3, main part rack, 41, first camera module, 42, second camera module, 43, third camera module, 5, first inductor, 6, industrial computer, 7, bee calling organ, 8, fixed bolster, 81, fixed slide rail, 9, fixing base, 91, action wheel, 92, follow driving wheel, 93, mounting panel, 94, rotating electrical machines, 95, left spacing sensor, 96, right spacing sensor, 97, direction head.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
To solve the technical problems in the prior art, the present invention will be further described with reference to the following description and embodiments in conjunction with the accompanying drawings:
the first embodiment is as follows:
as shown in figures 1-4, the utility model discloses an automatic visual detection device for a cylindrical cabinet internal machine, which comprises a production line 2, a main cabinet 3, a CCD camera module, an industrial computer 6, a PLC controller and a sensing mechanism, the driven wheel 92 of the assembly line 2 is connected with the driving wheel of the stepping motor, the assembly line 2 is driven and transmitted by the stepping motor, two sides of the main cabinet 3 are respectively arranged at two sides of the assembly line 2, namely, the assembly line 2 penetrates through the inside of the main cabinet 3, and the main cabinet 3 is arranged at the rear section of the assembly line 2, the induction mechanism, the CCD camera module and the stepping motor are respectively connected with the PLC controller, the input end of the industrial computer 6 is connected with the CCD camera module, the output end of the industrial computer 6 is connected with the PLC, and the PLC is connected with the buzzer 7.
The sensing mechanism is used for sensing whether the air conditioner exists on the assembly line 2, the CCD camera module can adjust the position and the angle of the camera in advance according to the model of the air conditioner to shoot, the industrial computer 6 is used for setting a detection program and storing photos to carry out data comparison, the PLC is used for transmitting a control command, the product information of the inner machine of the cylinder cabinet is detected manually through the operation of the automatic device, the unmanned air conditioner production process is achieved, the detection efficiency is improved, and the labor cost is saved.
Specifically, the CCD camera module is provided with a first camera module 41, a second camera module 42 and a third camera module 43, the first camera module 41 is installed on one side of the assembly line 2 relative to the outer side of the main cabinet 3, the second camera module 42 and the third camera module 43 are respectively installed on two sides of the main cabinet 3, and the installation positions of the second camera module 42 and the third camera module 43 are arranged in front and back relative to the transmission direction of the assembly line 2, that is, the installation positions of the second camera module 42 and the third camera module 43 are not arranged in an opposite manner.
The first camera module 41 photographs the identification information of the bottom of the air conditioner, and the second camera module 42 and the third camera module 43 photograph the identification information of the upper half of the air conditioner.
Specifically, the installation height of the first camera module 41 corresponds to the bottom identification information position of the air conditioner, and the installation heights of the second camera module 42 and the third camera module 43 correspond to the upper half identification information position of the air conditioner.
The industrial computer 6 receives the pictures transmitted by the CCD camera module, compares and judges the pictures with a standard sample picture input in advance, displays the shot pictures on a computer display screen in real time, displays OK characters on the computer display screen of the device if identification information is consistent with the air conditioner information input in advance, if one or more identification information is inconsistent with the air conditioner information input in advance, namely one or more of the comparison results of the pictures shot by the first camera module 41, the second camera module 42 and the third camera module 43 is NG, the industrial computer 6 sends a signal to a PLC (programmable logic controller), the PLC controls a stepping motor to stop, controls a buzzer 7 to alarm, stops equipment at the moment, resets after the air conditioner processing of abnormal information is waited for manual work, operates again, and the automatic shooting identification and comparison replaces the manual work to complete the information quality detection of the air conditioner in the cylinder cabinet, the purpose of reducing personnel in automatic production is achieved, labor cost is reduced, detection efficiency is improved, detection standards are unified, and the phenomenon of detection omission is avoided.
Specifically, the sensing mechanism includes a first sensor 5, a second sensor and a third sensor, the first sensor 5 is installed on the assembly line 2 on the same side of the first camera module 41, similarly, the second sensor is installed on the assembly line 2 on the same side of the second camera module 42, and the third sensor is installed on the assembly line 2 on the same side of the third camera module 43.
Specifically, fixed bolster 8 is installed to one side of assembly line 2, the front side and the upper end of the relative 2 opposite transmission directions of assembly line of fixed bolster 8 all are provided with the baffle, the internally mounted of fixed bolster 8 has fixing base 9, be equipped with adjustment mechanism on the fixing base 9, adjustment mechanism includes action wheel 91, follows driving wheel 92 and mounting panel 93, action wheel 91 with connect from the meshing of driving wheel 92, the pivot of action wheel 91 is connected with rotating electrical machines 94's drive shaft, rotating electrical machines 94 install in the inside of fixing base 9, rotating electrical machines 94 with the PLC controller is connected. The rotating motor 94 is used for driving the driving wheel 91 to rotate and driving the driven wheel 92 to rotate; the mounting plate 93 is fixedly connected with the rotating shaft of the driven wheel 92, and the first camera module 41 is mounted on the mounting plate 93.
Specifically, the rear end of fixing base 9 is provided with adjusting block, correspondingly, be equipped with on the fixed bolster 8 with adjusting block complex fixed slide rail 81, through adjusting block with fixed slide rail 81 adjusts the position of first camera module 41 in advance, still adjusts the angle of shooing of first camera module 41 through the cooperation from driving wheel 92, rotating electrical machines 94 and action wheel 91, realizes the detection of different air conditioner types and shoots.
In order to improve the accurate positioning and the return that first camera module 41 rotated and shot, specifically, fixing base 9 is installed respectively on the relative both sides from driving wheel 92 left limit sensor 95 and right limit sensor 96 mounting panel 93 is relative one of the camera lens direction of first camera module 41 is served and is equipped with direction head 97, direction head 97 set up relatively in the below of the camera lens of first camera module 41, left limit sensor 95 with right limit sensor 96 respectively with the PLC controller is connected.
Drum cabinet is interior to be transported to the post that detects by assembly line 2 after, first inductor 5 detects the air conditioner and reachs synchronous to PLC controller transmission signal, the PLC controller assigns command control rotating electrical machines 94, drive mounting panel 93 drive first camera module 41 and rotate and shoot, direction head 97 is through left spacing sensor 95, and left spacing sensor 95 is with first signal transmission to the PLC controller, direction head 97 is through right spacing sensor 96, and right spacing sensor 96 is with second signal transmission to the PLC controller, and simultaneously, the PLC controller to the rotating electrical machines 94 assigns the counter-rotating instruction, controls first camera module 41 counter-rotating return, accomplishes once and shoots, waits for the next time first inductor 5 triggers taking a new round of shooing, and the circulation is reciprocal.
The second embodiment is as follows:
as shown in fig. 1-4, the present invention discloses an automatic visual inspection device for an internal machine of a cylindrical cabinet, which further comprises:
be equipped with fixing base 9 on main part rack 3, one of fixing base 9 serves and is equipped with adjustment mechanism, adjustment mechanism includes action wheel 91, follows driving wheel 92 and mounting panel 93, action wheel 91 with connect from the meshing of driving wheel 92, the pivot of action wheel 91 is connected with rotating electrical machines 94's drive shaft, rotating electrical machines 94 install in fixing base 9's inside, rotating electrical machines 94 with the PLC controller is connected. The rotating motor 94 is used for driving the driving wheel 91 to rotate and driving the driven wheel 92 to rotate; the mounting plate 93 is fixedly connected with the rotating shaft of the driven wheel 92, and the second camera module 42 or the third camera module 43 is mounted on the mounting plate 93.
The rear end of fixing base 9 is equipped with adjusting block, correspondingly, be equipped with on the fixed bolster 8 with adjust slide rail complex fixed slide rail 81, through adjusting block with fixed slide rail 81 adjusts the position of second camera module 42 or third camera module 43 in advance, still adjusts the angle of shooing of second camera module 42 or third camera module 43 through the cooperation from driving wheel 92, rotating electrical machines 94 and action wheel 91, realizes the detection of different air conditioner types and shoots.
In order to improve the accurate positioning and returning of the second camera module 42 or the third camera module 43 during the rotational photographing, specifically, a left limit sensor 95 and a right limit sensor 96 are respectively installed on two sides of the fixed seat 9 opposite to the driven wheel 92, a guide head 97 is installed on one end of the mounting plate 93 opposite to the lens direction of the second camera module 42 or the third camera module 43, the guide head 97 is relatively arranged below the lens of the second camera module 42 or the third camera module 43, and the left limit sensor 95 and the right limit sensor 96 are respectively connected to the PLC controller.
The cylinder cabinet inner machine enters the host machine cabinet after passing through the detection position of the first inductor 5, the second inductor or the third inductor detects an air conditioner and synchronously transmits signals to the PLC controller, the PLC controller issues instructions to control the rotating motor 94, the drive mounting plate 93 drives the second camera module 42 or the third camera module 43 to rotate for photographing, the guide head 97 transmits a first signal to the PLC controller through the left limit sensor 95 and the left limit sensor 95, the guide head 97 transmits a second signal to the PLC controller through the right limit sensor 96 and the right limit sensor 96, meanwhile, the PLC controller issues a reverse rotation instruction to the rotating motor 94 to control the second camera module 42 or the third camera module 43 to rotate reversely and reset, once photographing is completed, and the next time is waited for the second inductor or the third inductor to trigger a new round of photographing, and (5) circulating and reciprocating.
The foregoing are merely exemplary embodiments of the present invention to enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An automatic visual detection device for a cylindrical cabinet inner machine is characterized by comprising a production line, a main cabinet, a CCD camera module, an industrial computer, a PLC (programmable logic controller) and a sensing mechanism, the assembly line is connected with a stepping motor, the induction mechanism, the CCD camera module and the stepping motor are respectively connected with the PLC, the input end of the industrial computer is connected with the CCD camera module, the output end of the industrial computer is connected with the PLC controller, the assembly line penetrates through the interior of the main cabinet, the CCD camera module is provided with a first camera module, a second camera module and a third camera module, the mounting height of the first camera module corresponds to the position of the identification information at the bottom of the air conditioner, and the mounting heights of the second camera module and the third camera module correspond to the position of the identification information at the upper half part of the air conditioner.
2. The automatic vision inspection device for the inside machine of a cylinder cabinet as claimed in claim 1, wherein the first camera module is installed on one side of the front section of the production line, and the second camera module and the third camera module are respectively installed on both sides of the rear section of the production line.
3. The automatic visual inspection device for the cylinder cabinet inner unit as claimed in claim 1, wherein a buzzer is connected to the PLC controller.
4. The automatic visual inspection device for the drum type indoor unit of claim 1, wherein the sensing mechanism comprises a first sensor, a second sensor and a third sensor, the first sensor is installed on the assembly line on the same side of the first camera module, the second sensor is installed on the assembly line on the same side of the second camera module, and the third sensor is installed on the assembly line on the same side of the third camera module.
5. The automatic visual detection device for the inner machine of the cylinder cabinet as claimed in claim 1 or 2, wherein a fixed support is mounted on one side of the assembly line, a fixed seat is mounted inside the fixed support, an adjusting mechanism is arranged on the fixed seat, the adjusting mechanism comprises a driving wheel, a driven wheel and a mounting plate, the driving wheel is meshed with the driven wheel and is connected with a rotating motor, the rotating motor is connected with the PLC, and the mounting plate is fixedly connected with a rotating shaft of the driven wheel.
6. The automatic vision inspection device for cylinder indoor units according to claim 5, wherein the first camera module is mounted on the mounting plate.
7. The automatic visual inspection device for the inner machine of the cylindrical cabinet as claimed in claim 5, wherein an adjusting slider is arranged at the rear end of the fixing seat, and a fixing slide rail matched with the adjusting slider is arranged on the fixing support.
8. The automatic visual detection device for the cylinder cabinet inner machine according to claim 6, wherein a left limit sensor and a right limit sensor are respectively installed on two sides of the fixed seat opposite to the driven wheel, and the left limit sensor and the right limit sensor are respectively connected with the PLC.
9. The automatic vision inspection device for the cylinder cabinet inner machine according to claim 6 or 8, characterized in that a guiding head is arranged on one end of the mounting plate relative to the lens direction of the first camera module.
10. The automatic visual inspection device for the cylinder cabinet inner machine according to claim 5, wherein a baffle is arranged on the front side and the upper end of the fixed support relative to the opposite conveying direction of the production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220752665.8U CN217017521U (en) | 2022-04-02 | 2022-04-02 | Automatic visual detection device for inner machine of cylinder cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220752665.8U CN217017521U (en) | 2022-04-02 | 2022-04-02 | Automatic visual detection device for inner machine of cylinder cabinet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217017521U true CN217017521U (en) | 2022-07-22 |
Family
ID=82414906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220752665.8U Active CN217017521U (en) | 2022-04-02 | 2022-04-02 | Automatic visual detection device for inner machine of cylinder cabinet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217017521U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116989706A (en) * | 2023-09-27 | 2023-11-03 | 靖江市明拓科技有限公司 | Flatness detection device for automobile stamping part |
-
2022
- 2022-04-02 CN CN202220752665.8U patent/CN217017521U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116989706A (en) * | 2023-09-27 | 2023-11-03 | 靖江市明拓科技有限公司 | Flatness detection device for automobile stamping part |
| CN116989706B (en) * | 2023-09-27 | 2023-12-15 | 靖江市明拓科技有限公司 | Flatness detection device for automobile stamping part |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217017521U (en) | Automatic visual detection device for inner machine of cylinder cabinet | |
| CN111579558A (en) | Visual detection method and device for product and visual detection production line | |
| CN115201220A (en) | Wheel hub processing surface defect detecting system based on machine vision | |
| CN114535141A (en) | Automatic visual detection device for inner machine of cylinder cabinet | |
| CN111551551A (en) | Vehicle door plate detection system and detection method | |
| CN207249690U (en) | Fast face identifies comparative apparatus | |
| CN219104709U (en) | Tunnel type mirror-like workpiece surface defect detection system | |
| CN219320123U (en) | Visual inspection device | |
| CN114486728A (en) | Motor rotor magnetic steel sheet installation defect combination detection device | |
| CN209565257U (en) | Engine commutator open defect automatic online vision inspection apparatus | |
| JP3097783U (en) | Image quality automatic detection device after liquid crystal display panel is turned on | |
| CN206958551U (en) | One kind is without frame multidimensional camera system | |
| CN216051826U (en) | Automatic test fixture of display panel | |
| CN209512906U (en) | A kind of solder joint automatic detection device | |
| CN208903129U (en) | Air-conditioner controller detection system after automobile | |
| CN213729153U (en) | Automatic optical image detection device | |
| CN216911068U (en) | Sign indicating number device is swept in panel commodity circulation based on machine vision | |
| CN111735817A (en) | Equipment and method for detecting weld joint of appearance of battery cell | |
| CN210952715U (en) | Terminal height visual inspection system | |
| CN217953392U (en) | Detection device | |
| CN220626231U (en) | Welding spot visual detection device for welding piece | |
| CN213984942U (en) | Flash shooting image capturing device in dimension measurement | |
| CN218576737U (en) | Die assembly positioning mechanism | |
| CN205958478U (en) | Automation equipment is examined eventually to outer machine of air conditioner | |
| CN211206280U (en) | Drilling copper plating defect detector for printed circuit board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |