CN217017287U - Ultraviolet LED photocuring equipment with special-shaped structure - Google Patents

Ultraviolet LED photocuring equipment with special-shaped structure Download PDF

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CN217017287U
CN217017287U CN202220721500.4U CN202220721500U CN217017287U CN 217017287 U CN217017287 U CN 217017287U CN 202220721500 U CN202220721500 U CN 202220721500U CN 217017287 U CN217017287 U CN 217017287U
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ultraviolet
led
receiving space
heat dissipation
ultraviolet led
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孙钱
汤文君
梅果
陈木华
冯美鑫
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Jiangxi Nanotechnology Research Institute
Suzhou Institute of Nano Tech and Nano Bionics of CAS
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Suzhou Institute of Nano Tech and Nano Bionics of CAS
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Abstract

本实用新型公开了一种带有异形结构的紫外LED光固化设备。紫外LED光固化设备包括设备主体和LED紫外光源,设备主体具有用于容置待照射物体的收容空间,且设备主体的侧面还设置有与收容空间连通的开口部,开口部可供待照射物体沿收容空间的径向方向进出收容空间;LED紫外光源沿收容空间的周向环绕设置在收容空间内,且LED紫外光源的发光面朝向收容空间的中心区域。本实用新型提供的紫外LED光固化设备利用LED模组发射紫外光,可调节性佳,所发射的紫外光环绕于待照射物体周围,提供均匀的光强度分布,实现对待照射物体均匀的处理;开口部能够使得待照射物体方便地进出收容空间,提高了作业效率。

Figure 202220721500

The utility model discloses an ultraviolet LED light curing device with a special-shaped structure. The ultraviolet LED light curing device includes a device body and an LED ultraviolet light source. The device body has a receiving space for accommodating the object to be irradiated, and the side of the device body is also provided with an opening that communicates with the receiving space, and the opening can be used for the object to be irradiated. Entering and exiting the accommodating space along the radial direction of the accommodating space; the LED ultraviolet light source is arranged in the accommodating space along the circumferential direction of the accommodating space, and the light-emitting surface of the LED ultraviolet light source faces the central area of the accommodating space. The ultraviolet LED light curing device provided by the utility model utilizes the LED module to emit ultraviolet light, and has good adjustability. The emitted ultraviolet light surrounds the object to be irradiated, provides uniform light intensity distribution, and realizes the uniform treatment of the object to be irradiated; The opening portion enables the object to be irradiated to enter and exit the accommodating space conveniently, thereby improving the work efficiency.

Figure 202220721500

Description

带有异形结构的紫外LED光固化设备UV LED light curing equipment with special-shaped structure

技术领域technical field

本实用新型涉及一种带有异形结构的紫外LED光固化设备,属于紫外光源技术领域。The utility model relates to an ultraviolet LED light curing device with a special-shaped structure, which belongs to the technical field of ultraviolet light sources.

背景技术Background technique

在工业产品生产过程中,经常需要对待照射物品进行紫外光照射,以赋予待照射物品特殊的性能,例如紫外光固化、紫外光消毒等。In the production process of industrial products, it is often necessary to irradiate the objects to be irradiated with ultraviolet light, so as to impart special properties to the objects to be irradiated, such as ultraviolet light curing, ultraviolet light disinfection, etc.

在制造医疗输液管时,当前国内在医疗输液管的紫外固化,主要是通过汞灯照射,汞灯辐照不均匀,沿灯管长度方向,两端的发光强度较中间部分弱,不能均匀发光,无法达到对平面物体均匀照射的效果,使得固化材料吸收的光强不同,影响固化效果,而医疗输液管对固化均匀性的要求较高,现有汞灯无法满足医疗输液管的生产制造需求。When manufacturing medical infusion tubes, the current domestic UV curing of medical infusion tubes is mainly through mercury lamp irradiation. The mercury lamp irradiation is not uniform. Along the length of the lamp tube, the luminous intensity at both ends is weaker than that of the middle part, so it cannot emit light uniformly. The effect of uniform irradiation of flat objects cannot be achieved, so that the light intensity absorbed by the curing material is different, which affects the curing effect. Medical infusion tubes have high requirements for curing uniformity, and the existing mercury lamps cannot meet the production requirements of medical infusion tubes.

此外,汞灯可调性差,汞灯辐射强度调节一般是通过改变多灯光源中点亮灯管的数目来实现,相应辐射强度在有限几个值之间转变,应用不够灵活,还对周围环境造成负担。In addition, the adjustability of mercury lamps is poor. The adjustment of the radiation intensity of mercury lamps is generally realized by changing the number of lit lamps in a multi-lamp light source. The corresponding radiation intensity is changed between a limited number of values. The application is not flexible enough. cause a burden.

实用新型内容Utility model content

针对现有技术的不足,本实用新型的目的在于提供一种带有异形结构的紫外LED光固化设备。In view of the deficiencies of the prior art, the purpose of the present invention is to provide an ultraviolet LED light curing device with a special-shaped structure.

为实现前述实用新型目的,本实用新型采用的技术方案包括:In order to realize the purpose of the aforementioned utility model, the technical scheme adopted by the present utility model includes:

本实用新型提供一种带有异形结构的紫外LED光固化设备,包括设备主体和LED紫外光源,所述设备主体具有用于容置待照射物体的收容空间,且所述设备主体的侧面还设置有与所述收容空间连通的开口部,所述开口部可供待照射物体沿所述收容空间的径向方向进出所述收容空间;The utility model provides an ultraviolet LED light curing device with a special-shaped structure, comprising a device main body and an LED ultraviolet light source. There is an opening communicating with the receiving space, and the opening can allow objects to be irradiated to enter and exit the receiving space along the radial direction of the receiving space;

所述LED紫外光源沿所述收容空间的周向环绕设置在所述收容空间内,且所述LED紫外光源的发光面朝向所述收容空间的中心区域。The LED ultraviolet light source is arranged in the receiving space along the circumference of the receiving space, and the light-emitting surface of the LED ultraviolet light source faces the central area of the receiving space.

与现有技术相比,本实用新型的优点至少包括:Compared with the prior art, the advantages of the present utility model at least include:

本实用新型提供的一种带有异形结构的紫外LED光固化设备利用LED模组发射紫外光,可调节性佳,所发射的紫外光环绕于待照射物体周围,提供均匀的光强度分布,实现对待照射物体均匀的处理;开口部能够使得待照射物体方便地进出收容空间,提高了作业效率。The ultraviolet LED light curing equipment with a special-shaped structure provided by the utility model utilizes the LED module to emit ultraviolet light, and has good adjustability. The emitted ultraviolet light surrounds the object to be irradiated, provides uniform light intensity distribution, and realizes The object to be irradiated is uniformly processed; the opening part can make the object to be irradiated enter and exit the storage space conveniently, which improves the work efficiency.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;1 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present utility model;

图2是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;2 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present invention;

图3是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;3 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present invention;

图4是本实用新型一典型实施案例提供的紫外光照射装置结构爆炸示意图;Fig. 4 is the schematic diagram of the explosion of the structure of the ultraviolet light irradiation device provided by a typical implementation case of the present utility model;

附图标记说明:Description of reference numbers:

10、设备主体;10. The main body of the equipment;

101、开口部;102、收容空间;103、散热块101, opening part; 102, accommodation space; 103, heat dissipation block

20、LED紫外光源;20. LED UV light source;

201、紫外LED模组;202、前面罩;203、LED灯珠;204、电源线;201, UV LED module; 202, front cover; 203, LED lamp beads; 204, power cord;

30、散热器;30. Radiator;

40、外壳。40. Shell.

具体实施方式Detailed ways

鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本实用新型的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of the present application has been able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained as follows.

参见图1-图4,本实用新型实施例提供的一种带有异形结构的紫外LED光固化设备,包括设备主体10和LED紫外光源20,所述设备主体10具有用于容置待照射物体的收容空间102,且所述设备主体10的侧面还设置有与所述收容空间102连通的开口部101,所述开口部101可供待照射物体沿所述收容空间102的径向方向进出所述收容空间102;所述LED紫外光源20沿所述收容空间102的周向环绕设置在所述收容空间102内,且所述LED紫外光源20的发光面朝向所述收容空间102的中心区域。Referring to FIGS. 1 to 4 , a UV LED light curing device with a special-shaped structure provided by an embodiment of the present invention includes a device body 10 and an LED UV light source 20 . The device body 10 has a device for accommodating an object to be irradiated. The receiving space 102 is provided, and the side of the device body 10 is further provided with an opening 101 communicating with the receiving space 102 . The accommodating space 102 ; the LED ultraviolet light source 20 is disposed in the accommodating space 102 along the circumferential direction of the accommodating space 102 , and the light-emitting surface of the LED ultraviolet light source 20 faces the central area of the accommodating space 102 .

其中,收容空间102可以是圆柱形,也可以是棱柱型;所述LED紫外光源20的发光方向可以正对所述收容空间102的中心轴,也可以偏离所述收容空间102的中心轴一定的角度,例如30°或70°;所述开口部101的开口宽度大于等于所述待照射物体的宽度,优选大于所述待照射物体的宽度。The accommodating space 102 may be cylindrical or prismatic; the light-emitting direction of the LED ultraviolet light source 20 may be directed to the central axis of the accommodating space 102 , or may deviate from the central axis of the accommodating space 102 by a certain amount. The angle is, for example, 30° or 70°; the opening width of the opening portion 101 is greater than or equal to the width of the object to be irradiated, preferably greater than the width of the object to be irradiated.

LED紫外光源20相比于汞灯,具有优异的可调节性以及发光均匀性,结合其环绕设置的布局,能够提供均匀的光强度分布,实现对待照射物体均匀的处理,设置开口部101,可以使得待照射物体沿其径向方向进出,方便进行操作,尤其是对于线型的待照射物体而言。Compared with the mercury lamp, the LED ultraviolet light source 20 has excellent adjustability and uniformity of light emission. Combined with its surrounding arrangement, it can provide a uniform light intensity distribution and achieve uniform treatment of the object to be irradiated. The object to be irradiated enters and exits along its radial direction, which facilitates operation, especially for linear objects to be irradiated.

在一些实施方案中,所述收容空间102具有沿自身周向方向依次设置的多个固定面,所述固定面朝向所述收容空间102的中心区域,所述LED紫外光源20固定设置在所述固定面上。In some embodiments, the accommodating space 102 has a plurality of fixing surfaces arranged in sequence along its circumferential direction, the fixing surfaces face the central area of the accommodating space 102 , and the LED ultraviolet light source 20 is fixedly arranged on the accommodating space 102 . fixed surface.

在一些实施方案中,每一固定面上设置有至少一个LED紫外光源20,且多个所述LED紫外光源20彼此独立设置。In some embodiments, at least one LED ultraviolet light source 20 is disposed on each fixing surface, and a plurality of the LED ultraviolet light sources 20 are disposed independently of each other.

在一些实施方案中,所述开口部101沿所述收容空间102的轴向方向完全贯通所述设备主体10。In some embodiments, the opening portion 101 completely penetrates the device body 10 along the axial direction of the receiving space 102 .

其中,所述开口部101也可以不完全贯通所述设备主体10,能够提供所述待照射物体沿所述收容空间102的径向方向进出所述收容空间102的通道即可。Wherein, the opening portion 101 may not completely penetrate the device body 10 , and can provide a passage for the object to be irradiated to enter and exit the receiving space 102 along the radial direction of the receiving space 102 .

继续参见图3-图4,在一些实施方案中,所述收容空间102垂直于其中心轴的截面为多边形,其中一边所对应的平面与所述开口部101连通,所述LED紫外光源20固设于其余各边所对应的平面上。Continuing to refer to FIGS. 3 to 4 , in some embodiments, the cross section of the receiving space 102 perpendicular to its central axis is a polygon, and the plane corresponding to one side is in communication with the opening 101 , and the LED ultraviolet light source 20 is fixed. Set on the plane corresponding to the remaining sides.

其中,所述多边形优选为正六边形,其中一边所对应的平面完全与所述开口部101连通,其中剩余的五个边所对应的平面均安装有一个平板型的紫外光源20构成五边形照射结构。The polygon is preferably a regular hexagon, and the plane corresponding to one side is completely connected to the opening 101 , and the plane corresponding to the remaining five sides is equipped with a flat ultraviolet light source 20 to form a pentagon Irradiate the structure.

在一些实施方案中,所述开口部101的宽度沿远离所述收容空间102的方向逐渐增大。In some embodiments, the width of the opening portion 101 gradually increases along the direction away from the receiving space 102 .

上述设置使得开口部101具有外宽内窄的形状,相比于内外同宽度的形状,可以为待照射物品的进出提供更大的空间,进而提升了操作方便性。The above arrangement enables the opening 101 to have a shape with an outer width and an inner narrow shape. Compared with a shape with the same width inside and outside, a larger space can be provided for the entry and exit of the object to be irradiated, thereby improving operational convenience.

继续参见图4,在一些实施方案中,所述LED紫外光源20包括独立的散热块103、紫外LED模组201以及前面罩202,所述紫外LED模组201贴附于所述散热块103面向收容空间102的表面,所述前面罩202盖设于所述散热块103表面,且所述前面罩202的透光区域设置有透明的玻璃。Continuing to refer to FIG. 4 , in some embodiments, the LED ultraviolet light source 20 includes an independent heat dissipation block 103 , an ultraviolet LED module 201 and a front cover 202 , and the ultraviolet LED module 201 is attached to the heat dissipation block 103 and faces On the surface of the receiving space 102 , the front cover 202 is covered on the surface of the heat dissipation block 103 , and transparent glass is provided in the light-transmitting area of the front cover 202 .

其中,所述散热块103优选为由对称的两部分拼接而成,两部分的分界面位于开口部101的几何中心与收容空间102的中心轴连接线上。The heat dissipation block 103 is preferably formed by splicing two symmetrical parts, and the interface between the two parts is located on the connecting line between the geometric center of the opening part 101 and the central axis of the receiving space 102 .

多部分拼接使得紫外光照射装置的可以模块化组装,提高了生产效率。Multi-part splicing enables modular assembly of the ultraviolet light irradiation device, which improves production efficiency.

在一些实施方案中,所述散热块103为导热构件,所述紫外LED光固化设备还包括散热组件,所述散热组件固设于所述散热块103的背向所述收容空间102的外侧。In some embodiments, the heat dissipation block 103 is a thermally conductive member, and the ultraviolet LED light curing device further includes a heat dissipation component, and the heat dissipation component is fixed on the outer side of the heat dissipation block 103 facing away from the receiving space 102 .

其中,所述散热块103的材质优选为金属,进一步地优选为铜。Wherein, the material of the heat dissipation block 103 is preferably metal, more preferably copper.

在一些实施方案中,所述散热组件包括散热器30和散热风扇,所述散热器30抵触所述散热块103,所述散热风扇用于提供带走所述散热器30热量的气流。In some embodiments, the heat dissipating assembly includes a heat sink 30 that interferes with the heat sink 103 and a heat sink fan for providing an air flow that removes heat from the heat sink 30 .

在一些实施方案中,多个所述散热块103组合形成围绕所述收容空间102的矩形方块,所述开口部101设置于所述矩形方块的一侧面,所述散热器30贴附于所述矩形方块未设置所述开口部101的另外三个侧面。In some implementations, a plurality of the heat dissipation blocks 103 are combined to form a rectangular block surrounding the receiving space 102 , the opening 101 is disposed on one side of the rectangular block, and the heat sink 30 is attached to the rectangular block. The other three sides of the opening portion 101 are not provided with the rectangular block.

在一些实施方案中,所述紫外LED模组201包括多个LED灯珠203,所述LED灯珠203沿所述收容空间102的轴向方向直线排列。In some embodiments, the ultraviolet LED module 201 includes a plurality of LED lamp beads 203 , and the LED lamp beads 203 are linearly arranged along the axial direction of the receiving space 102 .

在一些实施方案中,所述紫外光照射装置还包括外壳40,包括上壳和下壳,所述外壳40包围所述设备主体10以及散热组件,并具有暴露所述收容空间102两端面的镂空结构。In some embodiments, the ultraviolet light irradiation device further includes a casing 40 , including an upper casing and a lower casing, the casing 40 surrounds the device body 10 and the heat dissipation component, and has hollows exposing both ends of the receiving space 102 structure.

在一些典型的应用案例中,所述紫外光照射装置的装配流程为:In some typical application cases, the assembly process of the ultraviolet light irradiation device is as follows:

(1)将带玻璃的前面罩、贴装好紫外LED模组201的型材(散热块103)安装在散热器30上面、组装成一个独立的LED照射装置,把独立的LED照射装置用下壳固定,把散热风扇固定在下壳上面,对着散热器30安装。(1) Install the front cover with glass and the profile (heat dissipation block 103 ) on which the UV LED module 201 is mounted on the heat sink 30 to assemble an independent LED illumination device, and use the independent LED illumination device with the lower shell Fix, fix the cooling fan on the lower case, and install it facing the radiator 30 .

(2)用电源线204连接紫外LED模组201、散热风扇、连接到航空头上,加盖上壳。(2) Use the power cord 204 to connect the UV LED module 201, the cooling fan, connect to the aviation head, and cover the upper case.

应当理解,上述实施例仅为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。It should be understood that the above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection of the present invention. scope. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.

Claims (10)

1.一种带有异形结构的紫外LED光固化设备,其特征在于,包括设备主体和LED紫外光源,所述设备主体具有用于容置待照射物体的收容空间,且所述设备主体的侧面还设置有与所述收容空间连通的开口部,所述开口部可供待照射物体沿所述收容空间的径向方向进出所述收容空间;1. An ultraviolet LED light curing device with a special-shaped structure, characterized in that it includes a device main body and an LED ultraviolet light source, the device main body has an accommodation space for accommodating objects to be irradiated, and the side surface of the device main body is provided. An opening communicated with the receiving space is also provided, and the opening can allow objects to be irradiated to enter and exit the receiving space along the radial direction of the receiving space; 所述LED紫外光源沿所述收容空间的周向环绕设置在所述收容空间内,且所述LED紫外光源的发光面朝向所述收容空间的中心区域。The LED ultraviolet light source is arranged in the receiving space along the circumference of the receiving space, and the light-emitting surface of the LED ultraviolet light source faces the central area of the receiving space. 2.根据权利要求1所述的紫外LED光固化设备,其特征在于,所述收容空间具有沿自身周向方向依次设置的多个固定面,所述固定面朝向所述收容空间的中心区域,所述LED紫外光源固定设置在所述固定面上。2 . The ultraviolet LED light curing device according to claim 1 , wherein the receiving space has a plurality of fixing surfaces arranged in sequence along its own circumferential direction, and the fixing surfaces face the central area of the receiving space, 2 . The LED ultraviolet light source is fixedly arranged on the fixing surface. 3.根据权利要求2所述的紫外LED光固化设备,其特征在于,每一固定面上设置有至少一个LED紫外光源,且多个所述LED紫外光源彼此独立设置。3 . The ultraviolet LED light curing device according to claim 2 , wherein at least one LED ultraviolet light source is disposed on each fixed surface, and a plurality of the LED ultraviolet light sources are disposed independently of each other. 4 . 4.根据权利要求1所述的紫外LED光固化设备,其特征在于,所述开口部沿所述收容空间的轴向方向贯通所述设备主体。4 . The ultraviolet LED light curing device according to claim 1 , wherein the opening portion penetrates through the device body along the axial direction of the receiving space. 5 . 5.根据权利要求4所述的紫外LED光固化设备,其特征在于,所述开口部的宽度沿远离所述收容空间的方向逐渐增大。5 . The ultraviolet LED light curing device according to claim 4 , wherein the width of the opening portion gradually increases along the direction away from the receiving space. 6 . 6.根据权利要求1所述的紫外LED光固化设备,其特征在于,所述LED紫外光源包括独立的散热块、紫外LED模组以及前面罩,所述紫外LED模组贴附于所述散热块面向收容空间的表面,所述前面罩盖设于所述散热块表面,且所述前面罩的透光区域设置有透明的玻璃。6 . The ultraviolet LED light curing device according to claim 1 , wherein the LED ultraviolet light source comprises an independent heat sink, an ultraviolet LED module and a front cover, and the ultraviolet LED module is attached to the heat sink. 7 . The surface of the block facing the accommodating space, the front cover is arranged on the surface of the heat dissipation block, and the light-transmitting area of the front cover is provided with transparent glass. 7.根据权利要求6所述的紫外LED光固化设备,其特征在于,所述散热块为导热构件,所述紫外LED光固化设备还包括散热组件,所述散热组件固设于所述散热块的背向所述收容空间的外侧。7 . The ultraviolet LED light curing device according to claim 6 , wherein the heat dissipation block is a thermally conductive member, and the ultraviolet LED light curing device further comprises a heat dissipation component, and the heat dissipation component is fixed on the heat dissipation block. 8 . away from the outside of the receiving space. 8.根据权利要求7所述的紫外LED光固化设备,其特征在于,所述散热组件包括散热器和散热风扇,所述散热器抵触所述散热块,所述散热风扇用于提供带走所述散热器热量的气流。8 . The ultraviolet LED light curing device according to claim 7 , wherein the heat dissipation component comprises a heat sink and a heat dissipation fan, the heat sink is in contact with the heat dissipation block, and the heat dissipation fan is used to provide a radiator that takes away all the radiators. 9 . Airflow of heat from the radiator. 9.根据权利要求8所述的紫外LED光固化设备,其特征在于,多个所述散热块组合形成围绕所述收容空间的矩形方块,所述开口部设置于所述矩形方块的一侧面,所述散热器贴附于所述矩形方块未设置所述开口部的另外三个侧面。9 . The ultraviolet LED light curing device according to claim 8 , wherein a plurality of the heat dissipation blocks are combined to form a rectangular block surrounding the receiving space, and the opening is disposed on one side of the rectangular block, 10 . The heat sink is attached to the other three sides of the rectangular block without the opening. 10.根据权利要求6所述的紫外LED光固化设备,其特征在于,所述紫外LED模组包括多个LED灯珠,所述LED灯珠沿所述收容空间的轴向方向直线排列。10 . The ultraviolet LED light curing apparatus according to claim 6 , wherein the ultraviolet LED module comprises a plurality of LED lamp beads, and the LED lamp beads are arranged linearly along the axial direction of the accommodation space. 11 .
CN202220721500.4U 2022-03-30 2022-03-30 Ultraviolet LED photocuring equipment with special-shaped structure Active CN217017287U (en)

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