CN217017287U - Ultraviolet LED photocuring equipment with special-shaped structure - Google Patents
Ultraviolet LED photocuring equipment with special-shaped structure Download PDFInfo
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- CN217017287U CN217017287U CN202220721500.4U CN202220721500U CN217017287U CN 217017287 U CN217017287 U CN 217017287U CN 202220721500 U CN202220721500 U CN 202220721500U CN 217017287 U CN217017287 U CN 217017287U
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- 238000000016 photochemical curing Methods 0.000 title 1
- 230000017525 heat dissipation Effects 0.000 claims description 23
- 239000011324 bead Substances 0.000 claims description 5
- 230000004308 accommodation Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 3
- 238000001723 curing Methods 0.000 description 10
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 6
- 229910052753 mercury Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000001802 infusion Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
本实用新型公开了一种带有异形结构的紫外LED光固化设备。紫外LED光固化设备包括设备主体和LED紫外光源,设备主体具有用于容置待照射物体的收容空间,且设备主体的侧面还设置有与收容空间连通的开口部,开口部可供待照射物体沿收容空间的径向方向进出收容空间;LED紫外光源沿收容空间的周向环绕设置在收容空间内,且LED紫外光源的发光面朝向收容空间的中心区域。本实用新型提供的紫外LED光固化设备利用LED模组发射紫外光,可调节性佳,所发射的紫外光环绕于待照射物体周围,提供均匀的光强度分布,实现对待照射物体均匀的处理;开口部能够使得待照射物体方便地进出收容空间,提高了作业效率。
The utility model discloses an ultraviolet LED light curing device with a special-shaped structure. The ultraviolet LED light curing device includes a device body and an LED ultraviolet light source. The device body has a receiving space for accommodating the object to be irradiated, and the side of the device body is also provided with an opening that communicates with the receiving space, and the opening can be used for the object to be irradiated. Entering and exiting the accommodating space along the radial direction of the accommodating space; the LED ultraviolet light source is arranged in the accommodating space along the circumferential direction of the accommodating space, and the light-emitting surface of the LED ultraviolet light source faces the central area of the accommodating space. The ultraviolet LED light curing device provided by the utility model utilizes the LED module to emit ultraviolet light, and has good adjustability. The emitted ultraviolet light surrounds the object to be irradiated, provides uniform light intensity distribution, and realizes the uniform treatment of the object to be irradiated; The opening portion enables the object to be irradiated to enter and exit the accommodating space conveniently, thereby improving the work efficiency.
Description
技术领域technical field
本实用新型涉及一种带有异形结构的紫外LED光固化设备,属于紫外光源技术领域。The utility model relates to an ultraviolet LED light curing device with a special-shaped structure, which belongs to the technical field of ultraviolet light sources.
背景技术Background technique
在工业产品生产过程中,经常需要对待照射物品进行紫外光照射,以赋予待照射物品特殊的性能,例如紫外光固化、紫外光消毒等。In the production process of industrial products, it is often necessary to irradiate the objects to be irradiated with ultraviolet light, so as to impart special properties to the objects to be irradiated, such as ultraviolet light curing, ultraviolet light disinfection, etc.
在制造医疗输液管时,当前国内在医疗输液管的紫外固化,主要是通过汞灯照射,汞灯辐照不均匀,沿灯管长度方向,两端的发光强度较中间部分弱,不能均匀发光,无法达到对平面物体均匀照射的效果,使得固化材料吸收的光强不同,影响固化效果,而医疗输液管对固化均匀性的要求较高,现有汞灯无法满足医疗输液管的生产制造需求。When manufacturing medical infusion tubes, the current domestic UV curing of medical infusion tubes is mainly through mercury lamp irradiation. The mercury lamp irradiation is not uniform. Along the length of the lamp tube, the luminous intensity at both ends is weaker than that of the middle part, so it cannot emit light uniformly. The effect of uniform irradiation of flat objects cannot be achieved, so that the light intensity absorbed by the curing material is different, which affects the curing effect. Medical infusion tubes have high requirements for curing uniformity, and the existing mercury lamps cannot meet the production requirements of medical infusion tubes.
此外,汞灯可调性差,汞灯辐射强度调节一般是通过改变多灯光源中点亮灯管的数目来实现,相应辐射强度在有限几个值之间转变,应用不够灵活,还对周围环境造成负担。In addition, the adjustability of mercury lamps is poor. The adjustment of the radiation intensity of mercury lamps is generally realized by changing the number of lit lamps in a multi-lamp light source. The corresponding radiation intensity is changed between a limited number of values. The application is not flexible enough. cause a burden.
实用新型内容Utility model content
针对现有技术的不足,本实用新型的目的在于提供一种带有异形结构的紫外LED光固化设备。In view of the deficiencies of the prior art, the purpose of the present invention is to provide an ultraviolet LED light curing device with a special-shaped structure.
为实现前述实用新型目的,本实用新型采用的技术方案包括:In order to realize the purpose of the aforementioned utility model, the technical scheme adopted by the present utility model includes:
本实用新型提供一种带有异形结构的紫外LED光固化设备,包括设备主体和LED紫外光源,所述设备主体具有用于容置待照射物体的收容空间,且所述设备主体的侧面还设置有与所述收容空间连通的开口部,所述开口部可供待照射物体沿所述收容空间的径向方向进出所述收容空间;The utility model provides an ultraviolet LED light curing device with a special-shaped structure, comprising a device main body and an LED ultraviolet light source. There is an opening communicating with the receiving space, and the opening can allow objects to be irradiated to enter and exit the receiving space along the radial direction of the receiving space;
所述LED紫外光源沿所述收容空间的周向环绕设置在所述收容空间内,且所述LED紫外光源的发光面朝向所述收容空间的中心区域。The LED ultraviolet light source is arranged in the receiving space along the circumference of the receiving space, and the light-emitting surface of the LED ultraviolet light source faces the central area of the receiving space.
与现有技术相比,本实用新型的优点至少包括:Compared with the prior art, the advantages of the present utility model at least include:
本实用新型提供的一种带有异形结构的紫外LED光固化设备利用LED模组发射紫外光,可调节性佳,所发射的紫外光环绕于待照射物体周围,提供均匀的光强度分布,实现对待照射物体均匀的处理;开口部能够使得待照射物体方便地进出收容空间,提高了作业效率。The ultraviolet LED light curing equipment with a special-shaped structure provided by the utility model utilizes the LED module to emit ultraviolet light, and has good adjustability. The emitted ultraviolet light surrounds the object to be irradiated, provides uniform light intensity distribution, and realizes The object to be irradiated is uniformly processed; the opening part can make the object to be irradiated enter and exit the storage space conveniently, which improves the work efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;1 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present utility model;
图2是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;2 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present invention;
图3是本实用新型一典型实施案例提供的紫外光照射装置结构示意图;3 is a schematic structural diagram of an ultraviolet light irradiation device provided by a typical implementation case of the present invention;
图4是本实用新型一典型实施案例提供的紫外光照射装置结构爆炸示意图;Fig. 4 is the schematic diagram of the explosion of the structure of the ultraviolet light irradiation device provided by a typical implementation case of the present utility model;
附图标记说明:Description of reference numbers:
10、设备主体;10. The main body of the equipment;
101、开口部;102、收容空间;103、散热块101, opening part; 102, accommodation space; 103, heat dissipation block
20、LED紫外光源;20. LED UV light source;
201、紫外LED模组;202、前面罩;203、LED灯珠;204、电源线;201, UV LED module; 202, front cover; 203, LED lamp beads; 204, power cord;
30、散热器;30. Radiator;
40、外壳。40. Shell.
具体实施方式Detailed ways
鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本实用新型的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of the present application has been able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained as follows.
参见图1-图4,本实用新型实施例提供的一种带有异形结构的紫外LED光固化设备,包括设备主体10和LED紫外光源20,所述设备主体10具有用于容置待照射物体的收容空间102,且所述设备主体10的侧面还设置有与所述收容空间102连通的开口部101,所述开口部101可供待照射物体沿所述收容空间102的径向方向进出所述收容空间102;所述LED紫外光源20沿所述收容空间102的周向环绕设置在所述收容空间102内,且所述LED紫外光源20的发光面朝向所述收容空间102的中心区域。Referring to FIGS. 1 to 4 , a UV LED light curing device with a special-shaped structure provided by an embodiment of the present invention includes a
其中,收容空间102可以是圆柱形,也可以是棱柱型;所述LED紫外光源20的发光方向可以正对所述收容空间102的中心轴,也可以偏离所述收容空间102的中心轴一定的角度,例如30°或70°;所述开口部101的开口宽度大于等于所述待照射物体的宽度,优选大于所述待照射物体的宽度。The
LED紫外光源20相比于汞灯,具有优异的可调节性以及发光均匀性,结合其环绕设置的布局,能够提供均匀的光强度分布,实现对待照射物体均匀的处理,设置开口部101,可以使得待照射物体沿其径向方向进出,方便进行操作,尤其是对于线型的待照射物体而言。Compared with the mercury lamp, the LED
在一些实施方案中,所述收容空间102具有沿自身周向方向依次设置的多个固定面,所述固定面朝向所述收容空间102的中心区域,所述LED紫外光源20固定设置在所述固定面上。In some embodiments, the
在一些实施方案中,每一固定面上设置有至少一个LED紫外光源20,且多个所述LED紫外光源20彼此独立设置。In some embodiments, at least one LED
在一些实施方案中,所述开口部101沿所述收容空间102的轴向方向完全贯通所述设备主体10。In some embodiments, the
其中,所述开口部101也可以不完全贯通所述设备主体10,能够提供所述待照射物体沿所述收容空间102的径向方向进出所述收容空间102的通道即可。Wherein, the
继续参见图3-图4,在一些实施方案中,所述收容空间102垂直于其中心轴的截面为多边形,其中一边所对应的平面与所述开口部101连通,所述LED紫外光源20固设于其余各边所对应的平面上。Continuing to refer to FIGS. 3 to 4 , in some embodiments, the cross section of the
其中,所述多边形优选为正六边形,其中一边所对应的平面完全与所述开口部101连通,其中剩余的五个边所对应的平面均安装有一个平板型的紫外光源20构成五边形照射结构。The polygon is preferably a regular hexagon, and the plane corresponding to one side is completely connected to the
在一些实施方案中,所述开口部101的宽度沿远离所述收容空间102的方向逐渐增大。In some embodiments, the width of the
上述设置使得开口部101具有外宽内窄的形状,相比于内外同宽度的形状,可以为待照射物品的进出提供更大的空间,进而提升了操作方便性。The above arrangement enables the
继续参见图4,在一些实施方案中,所述LED紫外光源20包括独立的散热块103、紫外LED模组201以及前面罩202,所述紫外LED模组201贴附于所述散热块103面向收容空间102的表面,所述前面罩202盖设于所述散热块103表面,且所述前面罩202的透光区域设置有透明的玻璃。Continuing to refer to FIG. 4 , in some embodiments, the LED
其中,所述散热块103优选为由对称的两部分拼接而成,两部分的分界面位于开口部101的几何中心与收容空间102的中心轴连接线上。The
多部分拼接使得紫外光照射装置的可以模块化组装,提高了生产效率。Multi-part splicing enables modular assembly of the ultraviolet light irradiation device, which improves production efficiency.
在一些实施方案中,所述散热块103为导热构件,所述紫外LED光固化设备还包括散热组件,所述散热组件固设于所述散热块103的背向所述收容空间102的外侧。In some embodiments, the
其中,所述散热块103的材质优选为金属,进一步地优选为铜。Wherein, the material of the
在一些实施方案中,所述散热组件包括散热器30和散热风扇,所述散热器30抵触所述散热块103,所述散热风扇用于提供带走所述散热器30热量的气流。In some embodiments, the heat dissipating assembly includes a
在一些实施方案中,多个所述散热块103组合形成围绕所述收容空间102的矩形方块,所述开口部101设置于所述矩形方块的一侧面,所述散热器30贴附于所述矩形方块未设置所述开口部101的另外三个侧面。In some implementations, a plurality of the heat dissipation blocks 103 are combined to form a rectangular block surrounding the receiving
在一些实施方案中,所述紫外LED模组201包括多个LED灯珠203,所述LED灯珠203沿所述收容空间102的轴向方向直线排列。In some embodiments, the
在一些实施方案中,所述紫外光照射装置还包括外壳40,包括上壳和下壳,所述外壳40包围所述设备主体10以及散热组件,并具有暴露所述收容空间102两端面的镂空结构。In some embodiments, the ultraviolet light irradiation device further includes a
在一些典型的应用案例中,所述紫外光照射装置的装配流程为:In some typical application cases, the assembly process of the ultraviolet light irradiation device is as follows:
(1)将带玻璃的前面罩、贴装好紫外LED模组201的型材(散热块103)安装在散热器30上面、组装成一个独立的LED照射装置,把独立的LED照射装置用下壳固定,把散热风扇固定在下壳上面,对着散热器30安装。(1) Install the front cover with glass and the profile (heat dissipation block 103 ) on which the
(2)用电源线204连接紫外LED模组201、散热风扇、连接到航空头上,加盖上壳。(2) Use the
应当理解,上述实施例仅为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。It should be understood that the above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection of the present invention. scope. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
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