CN217012795U - An electromagnetic heating smoking set with integrated coil - Google Patents
An electromagnetic heating smoking set with integrated coil Download PDFInfo
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Abstract
本实用新型提供一种具有一体式线圈的电磁加热烟具,涉及电磁加热技术领域,包括烟具主体,烟具主体的一端设置有加热腔,加热腔侧壁的基板上设置有感应线圈,感应线圈为贴片式电感线圈,基板外侧设置有磁屏蔽层,烟具主体远离加热腔的一端设置有用于与感应线圈电连接的电源,感应线圈的两端分别连接至电源两极。本实用新型结构简单,将感应线圈贴片设置于加热腔侧壁的基板上,这样线圈在基板上的相对位置不会发生变化,磁场稳定性有保障,且感应线圈与感受体之间的距离近,磁场强度更高,能量利用率更高。
The utility model provides an electromagnetic heating smoking device with an integrated coil, which relates to the technical field of electromagnetic heating. In the chip inductor coil, a magnetic shielding layer is arranged on the outside of the base plate, a power source for electrical connection with the induction coil is arranged at one end of the main body of the smoking device away from the heating cavity, and the two ends of the induction coil are respectively connected to the two poles of the power source. The utility model has a simple structure, and the induction coil patch is arranged on the base plate of the side wall of the heating chamber, so that the relative position of the coil on the base plate does not change, the magnetic field stability is guaranteed, and the distance between the induction coil and the susceptor In the near future, the magnetic field strength is higher and the energy utilization rate is higher.
Description
技术领域technical field
本实用新型涉及电磁加热技术领域,The utility model relates to the technical field of electromagnetic heating,
尤其是,本实用新型涉及一种具有一体式线圈的电磁加热烟具。In particular, the utility model relates to an electromagnetic heating smoking tool with an integrated coil.
背景技术Background technique
随着香烟生产技术的日益发展,香烟种类和外观也更加多元化,对于卷烟烟支的加热抽吸的要求也越来越高。With the increasing development of cigarette production technology, the types and appearance of cigarettes are also more diversified, and the requirements for the heating and smoking of cigarettes are also getting higher and higher.
由于电磁加热技术的加热效率较高,目前众多烟草公司开始将电磁加热技术应用在卷烟低温加热领域,常见的技术方案是在烟具中设置感应线圈,通过调节线圈布置的疏密程度、横截面形状和尺寸、匝数等来调节磁场强度,或通过感受体的不同结构或不同材料来实现不同的加热功能,例如中国专利发明专利CN104095293A公开了一种用于加热不燃烧卷烟的电磁加热型抽吸装置,包括端盖、加热器和电磁感应系统,加热器内部具有容纳放置加热不燃烧卷烟的加热腔,端盖可拆卸、可组合连接于加热器的抽吸端部;端盖上设有滤嘴,滤嘴与加热腔的内腔相互连通,端盖上具有圆盖,圆盖上设有若干进气孔,进气孔与加热腔的内腔相连通;电磁感应系统包括温控电路和电连接在温控电路上的感应线圈,感应线圈螺旋缠绕于加热腔的外部。上述发明通过电磁感应系统的电磁加热方式对内胆加热体进行加热,由内胆加热烟草制品,可以提高加热速度且热效率高,加热速度快,可实现瞬时加热,满足抽吸口感的需要。并且加热均匀,使烟草制品能被充分加热,防止了烟草制品加热不充分而造成浪费。Due to the high heating efficiency of electromagnetic heating technology, many tobacco companies have begun to apply electromagnetic heating technology in the field of low-temperature heating of cigarettes. and size, number of turns, etc. to adjust the magnetic field strength, or to achieve different heating functions through different structures or different materials of the susceptor, for example, Chinese patent invention patent CN104095293A discloses an electromagnetic heating type suction for heating non-burning cigarettes The device includes an end cover, a heater and an electromagnetic induction system. The inside of the heater is provided with a heating cavity for accommodating heat-not-burn cigarettes. The end cover is detachable and can be combined and connected to the suction end of the heater; the end cover is provided with a filter. The nozzle, the filter tip and the inner cavity of the heating cavity are communicated with each other, the end cover is provided with a round cover, the round cover is provided with a plurality of air inlet holes, and the air inlet holes are communicated with the inner cavity of the heating cavity; the electromagnetic induction system includes a temperature control circuit and The induction coil is electrically connected to the temperature control circuit, and the induction coil is spirally wound outside the heating chamber. The above invention heats the inner tank heating body by the electromagnetic heating method of the electromagnetic induction system, and the tobacco product is heated by the inner tank, which can improve the heating speed and has high thermal efficiency, fast heating speed, and instant heating to meet the needs of smoking taste. And the heating is uniform, so that the tobacco product can be fully heated, and the waste of the tobacco product due to insufficient heating is prevented.
但是上述电加热结构存在很大的缺陷:感应线圈设置于烟具加热腔的侧壁处时,是将导体材料围绕加热腔外侧缠绕形成螺旋结构形成的电感线圈,那么在烟支多次插入进行加热的过程中,会导致线圈缠绕的疏密程度、松紧程度会发生变化,这样会影响线圈在加热腔内部产生的磁场强度的分布,从而影响烟支内部感受器的感应温度,导致加热温度不均匀;若是将电感线圈设置于加热腔的侧壁外侧,则会加大线圈距离感受体的距离,导致磁场强度降低,热效率降低,能耗增加。However, the above-mentioned electric heating structure has great defects: when the induction coil is arranged on the side wall of the heating cavity of the smoking device, the conductor material is wound around the outside of the heating cavity to form an induction coil formed by a spiral structure, then the cigarette is inserted for multiple times to heat During the process, the density and tightness of the coil winding will change, which will affect the distribution of the magnetic field intensity generated by the coil inside the heating chamber, thereby affecting the induction temperature of the susceptor inside the cigarette, resulting in uneven heating temperature; If the inductance coil is arranged outside the side wall of the heating cavity, the distance between the coil and the susceptor will be increased, resulting in a decrease in the magnetic field strength, a decrease in thermal efficiency, and an increase in energy consumption.
因此为了解决所述问题,设计一种合理高效的具有一体式线圈的电磁加热烟具对我们来说是很有必要的。Therefore, in order to solve the above problem, it is necessary for us to design a reasonable and efficient electromagnetic heating smoking device with an integrated coil.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简单,将感应线圈贴片设置于加热腔侧壁的基板上,这样线圈在基板上的相对位置不会发生变化,磁场稳定性有保障,且感应线圈与感受体之间的距离近,磁场强度更高,能量利用率更高的具有一体式线圈的电磁加热烟具。The purpose of the utility model is to provide a simple structure, the induction coil patch is arranged on the base plate of the side wall of the heating chamber, so that the relative position of the coil on the base plate will not change, the stability of the magnetic field is guaranteed, and the induction coil and the induction coil will not change. The distance between the receptors is short, the magnetic field strength is higher, and the energy utilization rate is higher.
为达到所述目的,本实用新型采用如下技术方案得以实现的:To achieve the purpose, the utility model adopts the following technical solutions to be realized:
一种具有一体式线圈的电磁加热烟具,包括烟具主体,所述烟具主体的一端设置有加热腔,所述加热腔侧壁的基板上设置有感应线圈,所述感应线圈为贴片式电感线圈,所述基板外侧设置有磁屏蔽层,所述烟具主体远离所述加热腔的一端设置有用于与所述感应线圈电连接的电源,所述感应线圈的两端分别连接至所述电源两极。An electromagnetic heating smoking device with an integrated coil, comprising a smoking device main body, one end of the smoking device main body is provided with a heating cavity, an induction coil is arranged on the base plate of the side wall of the heating cavity, and the induction coil is a patch type induction coil A magnetic shielding layer is arranged on the outer side of the base plate, a power supply for electrical connection with the induction coil is arranged at one end of the main body of the smoking device away from the heating cavity, and the two ends of the induction coil are respectively connected to the two poles of the power supply.
作为本实用新型的优选,所述感应线圈设置于所述基板上的方式包括烧结设置、电子印刷设置以及涂覆设置。As a preference of the present invention, the manner in which the induction coil is arranged on the substrate includes sintering arrangement, electronic printing arrangement and coating arrangement.
作为本实用新型的优选,所述基板为易烧结材料件。As a preference of the present invention, the base plate is an easily sintered material piece.
作为本实用新型的优选,所述基板包括外基板和内基板,所述感应线圈设置于所述外基板和内基板之间。As a preferred option of the present invention, the substrate includes an outer substrate and an inner substrate, and the induction coil is arranged between the outer substrate and the inner substrate.
作为本实用新型的优选,所述内基板的厚度不大于所述外基板的厚度。As a preference of the present invention, the thickness of the inner substrate is not greater than the thickness of the outer substrate.
作为本实用新型的优选,所述感应线圈包括设置于所述基板内侧的内层线圈和设置于所述基板外侧的外层线圈。As a preferred feature of the present invention, the induction coil includes an inner layer coil arranged inside the substrate and an outer layer coil arranged outside the substrate.
作为本实用新型的优选,所述内层线圈和外层线圈相连,所述内层线圈远离所述外层线圈的一端以及所述外层线圈远离所述内层线圈的一端分别连接至所述电源两极。As a preferred feature of the present invention, the inner coil and the outer coil are connected, and one end of the inner coil away from the outer coil and one end of the outer coil away from the inner coil are respectively connected to the Power poles.
作为本实用新型的优选,所述基板侧壁涂覆有防氧化层。As a preference of the present invention, the sidewall of the substrate is coated with an anti-oxidation layer.
作为本实用新型的优选,所述电源的一端设置有电开关。As a preference of the present invention, one end of the power source is provided with an electric switch.
作为本实用新型的优选,所述加热腔底部设置有位于所述感应线圈中间的感受体。As a preference of the present invention, the bottom of the heating cavity is provided with a susceptor located in the middle of the induction coil.
本实用新型一种具有一体式线圈的电磁加热烟具的有益效果在于:The utility model has the beneficial effects of the electromagnetic heating smoking set with an integrated coil:
1、结构简单,将感应线圈贴片设置于加热腔侧壁的基板上,这样线圈在基板上的相对位置不会发生变化,磁场稳定性有保障;1. The structure is simple, the induction coil patch is arranged on the substrate on the side wall of the heating chamber, so that the relative position of the coil on the substrate will not change, and the magnetic field stability is guaranteed;
2、感应线圈与感受体之间的距离近,磁场强度更高,能量利用率更高;2. The distance between the induction coil and the receptor is short, the magnetic field strength is higher, and the energy utilization rate is higher;
3、在能量利用率高的前提下,得到同样的加热功率时,线圈自身的发热量更小,使得烟具的外壳温度更低,提高用户体验;3. Under the premise of high energy utilization rate, when the same heating power is obtained, the calorific value of the coil itself is smaller, which makes the shell temperature of the smoking set lower and improves the user experience;
4、将线圈与基板材料复合为一个整体省去了线圈缠绕的空间,能够缩小烟具的尺寸,简化烟具的设计,便于用户进行携带。4. Combining the coil and the substrate material as a whole saves the space for coil winding, reduces the size of the smoking set, simplifies the design of the smoking set, and is convenient for users to carry.
附图说明Description of drawings
图1为本实用新型一种具有一体式线圈的电磁加热烟具的一个实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of an electromagnetic heating smoking device with an integrated coil of the present invention;
图2为本实用新型一种具有一体式线圈的电磁加热烟具的一个实施例的俯视结构示意图;FIG. 2 is a top-view structural schematic diagram of an embodiment of an electromagnetic heating smoking device with an integrated coil of the present invention;
图3为本实用新型一种具有一体式线圈的电磁加热烟具的另一个实施例的俯视结构示意图;FIG. 3 is a top-view structural schematic diagram of another embodiment of an electromagnetic heating smoking device with an integrated coil of the present invention;
图4为本实用新型一种具有一体式线圈的电磁加热烟具的又一个实施例的俯视结构示意图;FIG. 4 is a top-view structural schematic diagram of yet another embodiment of an electromagnetic heating smoking tool with an integrated coil of the present invention;
图中:1、加热腔,11、基板,111、外基板,112、内基板,12、感应线圈,121、内层线圈,122、外层线圈,13、磁屏蔽层,14、感受体,2、电源,21、电开关。In the figure: 1. Heating chamber, 11, substrate, 111, outer substrate, 112, inner substrate, 12, induction coil, 121, inner coil, 122, outer coil, 13, magnetic shielding layer, 14, susceptor, 2. Power supply, 21. Electric switch.
具体实施方式Detailed ways
以下是本实用新型的具体实施例,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present utility model, which further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.
现在将参照附图来详细描述本实用新型的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的模块和步骤的相对布置和步骤不限制本实用新型的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of modules and steps and steps set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise.
同时,应当明白,为了便于描述,附图中的流程并不仅仅是单独进行,而是多个步骤相互交叉进行。Meanwhile, it should be understood that, for the convenience of description, the processes in the accompanying drawings are not only performed individually, but multiple steps are mutually intersected.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses in any way.
对于相关领域普通技术人员已知的技术、方法及系统可能不作详细讨论,但在适当情况下,技术、方法及系统应当被视为授权说明书的一部分。Techniques, methods, and systems known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, methods, and systems should be considered part of the authorized description.
实施例一:如图1、2所示,仅仅为本实用新型的其中一个的实施例,一种具有一体式线圈的电磁加热烟具,包括烟具主体,所述烟具主体的一端设置有加热腔1,所述加热腔1侧壁的基板11上设置有感应线圈12,所述感应线圈12为贴片式电感线圈,所述基板11外侧设置有磁屏蔽层13,所述烟具主体远离所述加热腔1的一端设置有用于与所述感应线圈12电连接的电源2,所述感应线圈12的两端分别连接至所述电源2两极。Embodiment 1: As shown in Figures 1 and 2, which is only one of the embodiments of the present utility model, an electromagnetic heating smoking device with an integrated coil, including a smoking device body, and one end of the smoking device body is provided with a
在本实用新型中,烟具主体其实就是一个加热不燃烧的电磁加热器,烟具主体的一端设置有开口形成一个便于烟支进行插入的加热腔1,加热腔1的壁板就是基板11,在基板11上直接复合感应线圈12,烟具主体另一端的电源2为感应线圈12进行供电,当然烟支插入的一端内部设置有感受体,电源接通后,由于交变电流通过线圈,在感受体范围内生成交变磁场,由于磁滞损耗效应和涡流效应,感受体内会感应生热,产生500摄氏度的温度,低于烟支内烟丝的燃烧温度700摄氏度,从而加热(不燃烧)烘烤烟支散出香味,供用户抽吸。In the present invention, the main body of the smoking device is actually a heat-not-burning electromagnetic heater, and one end of the main body of the smoking device is provided with an opening to form a
在这里,基板11本身就是烟具主体位于加热腔1的一端的外壳,也可以是可拆卸式的插入烟具主体外壳内的环形柱状结构,且基板11内侧形成加热腔1。Here, the
而且,所述感应线圈12设置于所述基板11上的方式包括烧结设置、电子印刷设置以及涂覆设置,也可以是多种方式结合的设置方式,例如通过在基板材料上印刷线圈电路,再通过烧结固定成型。Moreover, the manner in which the
在本实施例中,基板11材料可以为陶瓷、石英玻璃管、聚醚醚酮等耐高温的绝缘材料;且感应线圈12设置方式为烧结方式时,基板11材料为陶瓷或石英玻璃管等适合烧结处理的材料,即所述基板11为易烧结材料件。In this embodiment, the material of the
一般来说,感应线圈12会复合在基板11的内侧,由于感应线圈12是复合设置,感应线圈12在基板11上的相对位置不会发生变化,不会出现线圈布置不均匀、缠绕松紧不一的情况,这样线圈产生的磁场强度更加稳定和均匀,因此在感受体中感应生成的温度也更加温度和均匀;磁屏蔽层13可以避免磁泄漏对人体造成的影响。Generally speaking, the
在这里,所述基板11侧壁涂覆有防氧化层,防止感应线圈12暴露在空气中受到氧化破坏。Here, the sidewall of the
而且,正因为感应线圈12会复合在基板11的内,可以使得感应线圈12距离感受体的距离更近,能量利用率更高,并且线圈也能产生一定热量,因此可以实现对烟支的外围加热,配合中心感受体的加热,实现对烟支的内芯和外围混合加热,加热更加均匀,加热效果更好;同时可以将热量集中在加热腔1内部,减少传递到烟具外壳上的温度,降低外壳温度。Moreover, because the
还有,在能量利用率高的前提下,得到同样的加热功率时,线圈自身的发热量更小,使得烟具的外壳温度更低,提高用户体验;将线圈与基板11材料复合为一个整体省去了线圈缠绕的空间,能够缩小烟具的尺寸,简化烟具的设计,便于用户进行携带。In addition, under the premise of high energy utilization rate, when the same heating power is obtained, the calorific value of the coil itself is smaller, which makes the shell temperature of the smoking set lower and improves the user experience; The space for coil winding is removed, the size of the smoking set can be reduced, the design of the smoking set can be simplified, and it is convenient for users to carry.
最后,所述电源2的一端设置有电开关21,可以通过电开关21控制电源2为感应线圈12的供电的开闭,在烟支插入时电源2供电开启;烟支加热完毕之后,电源2供电关闭;所述加热腔1底部设置有位于所述感应线圈12中间的感受体14,也就是感受体14最好设置在加热腔1底部,当烟支插入时,感受体14也插入至烟支的发烟段内对烟支进行加热。Finally, one end of the
本实用新型一种具有一体式线圈的电磁加热烟具的结构简单,将感应线圈贴片设置于加热腔侧壁的基板上,这样线圈在基板上的相对位置不会发生变化,磁场稳定性有保障,且感应线圈与感受体之间的距离近,磁场强度更高,能量利用率更高。The electromagnetic heating smoking device with an integrated coil of the utility model has a simple structure, and the induction coil patch is arranged on the base plate of the side wall of the heating cavity, so that the relative position of the coil on the base plate does not change, and the stability of the magnetic field is guaranteed. , and the distance between the induction coil and the receptor is short, the magnetic field strength is higher, and the energy utilization rate is higher.
实施例二,如图3所示,仅为本实用新型的其中一个实施例,在实施例一的基础上,本实用新型一种具有一体式线圈的电磁加热烟具中,所述基板11包括外基板111和内基板112,所述感应线圈12设置于所述外基板111和内基板112之间。The second embodiment, as shown in FIG. 3 , is only one embodiment of the present invention. On the basis of the first embodiment, in the present invention, in an electromagnetic heating smoking device with an integrated coil, the
这样将线圈复合在基板11的中间层,先以一层较薄的内基板112在内,在其外侧复合好感应线圈12后,在线圈外再复合一层外基板111,可以对感应线圈形成更好的保护,当然,磁屏蔽层13设置于外基板111的外侧。In this way, the coil is compounded in the middle layer of the
需要注意的是,所述内基板112的厚度不大于所述外基板111的厚度,使得感应线圈12距离感受体14的距离不会过大,加热效率有保障。It should be noted that the thickness of the
实施例三,如图4所示,仅为本实用新型的其中一个实施例,在实施例一的基础上,本实用新型一种具有一体式线圈的电磁加热烟具中,所述感应线圈12包括设置于所述基板11内侧的内层线圈121和设置于所述基板11外侧的外层线圈122。Embodiment 3, as shown in FIG. 4 , is only one embodiment of the present invention. On the basis of
这样在基板11的内侧和外侧同时复合有感应线圈,这样双线圈激发的磁场强度更大,加热速度更快,缩短用户的等待时间。In this way, the inner and outer sides of the
在这里,所述内层线圈121和外层线圈122相连,所述内层线圈121远离所述外层线圈122的一端以及所述外层线圈122远离所述内层线圈121的一端分别连接至所述电源2两极。Here, the
本实用新型一种具有一体式线圈的电磁加热烟具的结构简单,将感应线圈贴片设置于加热腔侧壁的基板上,这样线圈在基板上的相对位置不会发生变化,磁场稳定性有保障,且感应线圈与感受体之间的距离近,磁场强度更高,能量利用率更高。The electromagnetic heating smoking device with an integrated coil of the utility model has a simple structure, and the induction coil patch is arranged on the base plate of the side wall of the heating cavity, so that the relative position of the coil on the base plate does not change, and the stability of the magnetic field is guaranteed. , and the distance between the induction coil and the receptor is short, the magnetic field strength is higher, and the energy utilization rate is higher.
本实用新型不局限于所述具体的实施方式,本实用新型可以有各种更改和变化。凡是依据本实用新型的技术实质对以上实施方式所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围。The present invention is not limited to the specific embodiments described, and various modifications and changes can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made to the above embodiments according to the technical essence of the present invention shall be included in the protection scope of the present invention.
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