CN216998426U - Feed ingredient fermentation system - Google Patents
Feed ingredient fermentation system Download PDFInfo
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- CN216998426U CN216998426U CN202122597785.3U CN202122597785U CN216998426U CN 216998426 U CN216998426 U CN 216998426U CN 202122597785 U CN202122597785 U CN 202122597785U CN 216998426 U CN216998426 U CN 216998426U
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- fermentation
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- material preparation
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- 238000000855 fermentation Methods 0.000 title claims abstract description 83
- 230000004151 fermentation Effects 0.000 title claims abstract description 83
- 239000004615 ingredient Substances 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 69
- 238000002156 mixing Methods 0.000 claims abstract description 58
- 239000002994 raw material Substances 0.000 claims abstract description 56
- 238000002360 preparation method Methods 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 23
- 241000894006 Bacteria Species 0.000 claims description 13
- 239000008234 soft water Substances 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 238000005303 weighing Methods 0.000 claims description 7
- 230000001580 bacterial effect Effects 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 230000005389 magnetism Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 241000233866 Fungi Species 0.000 description 11
- 239000000203 mixture Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 235000013594 poultry meat Nutrition 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 230000000433 anti-nutritional effect Effects 0.000 description 1
- 229940088710 antibiotic agent Drugs 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model provides a feed raw material fermentation system, which comprises a material preparation system, a primary mixing system, a fermentation system and a secondary mixing system, wherein the material preparation system comprises a material preparation system, a primary mixing system and a secondary mixing system; the material preparation system comprises a first raw material preparation system and a second raw material preparation system, the material preparation system is connected with the primary mixing system, the fermentation system is connected with the primary mixing system, and the secondary mixing system is respectively connected with the fermentation system and the second raw material preparation system. The setting of primary mixing system and secondary mixing system mixes the production to the wet material after the fermentation and the dry material that adds, has improved biological fermentation's quality, and the in-process is in proper order from system, primary mixing system, fermentation system, the full automation production of secondary mixing system of prepareeing material, has improved the efficiency that raw materials biological fermentation was handled.
Description
Technical Field
The utility model relates to the technical field of feed production, in particular to a feed raw material fermentation system.
Background
The fermented feed is produced by fermenting agricultural and sideline products through a microbial fermentation technology, anti-nutritional factors in feed raw materials can be greatly degraded, the nutritive value of the feed raw materials is improved, the fermented feed has good palatability, is rich in beneficial metabolites of microorganisms, is high in digestion utilization rate, can improve the immunity of livestock and poultry, reduces the use of antibiotics, improves the quality of livestock and poultry meat and egg products, is wide in raw material source, low in production cost and has great development potential. However, in the process of producing and processing feed raw materials, the degree of automation processing is not high enough, the raw materials are not purified, the ratio of the raw materials to the microbial liquid is not accurate, the inoculation quality of the materials is poor, and the like, and the efficiency of biological fermentation processing of the raw materials and the quality of biological fermentation are directly influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a feed raw material fermentation system.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
a feed raw material fermentation system comprises a material preparation system, a primary mixing system, a fermentation system and a secondary mixing system; the material preparation system comprises a first raw material preparation system and a second raw material preparation system, the material preparation system is connected with the primary mixing system, the fermentation system is connected with the primary mixing system, and the secondary mixing system is respectively connected with the fermentation system and the second raw material preparation system.
Further, the first raw material preparation system comprises a first lifting machine, a first tee joint, a first permanent magnet cylinder, a first distributor, a first proportioning bin, a crushing machine, a second lifting machine, a second distributor, a third distributor and a second proportioning bin; the discharge gate of first lifting machine with first three-way feed inlet is connected, two discharge gates of first three-way respectively with first permanent magnetism section of thick bamboo with the second raw materials system connection that prepares material, first permanent magnetism section of thick bamboo with first distributor is connected, first distributor respectively with first proportioning bins with second proportioning bins connects, first proportioning bins still with third distributor is connected, first proportioning bins with the rubbing crusher is connected, the rubbing crusher with the second lifting machine is connected, the second lifting machine with the second distributor is connected, the second distributor with second proportioning bins connects, second proportioning bins still is connected with third distributor, the third distributor with the second raw materials system connection that prepares material, the second proportioning bins with a hybrid system connection.
Further, the second raw material preparation system comprises a third elevator, a second permanent magnet drum, a second tee joint, a third tee joint, a fourth tee joint, a third batching bin and a dry material scale; the discharge gate of third lifting machine in proper order with the second tee bend the third proportioning bins the drier scale is connected, the one end of fourth tee bend with first raw materials system connection of prepareeing material, the other end with the third proportioning bins is connected, the second tee bend still with first raw materials system connection of prepareeing material.
Further, the primary mixing system comprises a first mixing machine, a fermentation bacteria liquid system and a first conveying device which are connected with the first mixing machine, the material preparation system is connected with the first mixing machine, and the first mixing machine passes through the first conveying device and the fermentation system.
Furthermore, the fermentation bacteria liquid system comprises a bacteria tank, a hot water tank and a hot water heater; the inlet end of the hot water heater is connected with the steam supply system and the soft water supply system respectively, the outlet end of the hot water heater is connected with the hot water tank and the strain tank respectively, the outlet end of the hot water tank is connected with the strain tank and the primary mixing system respectively, and the strain tank is connected with the primary mixing system.
Further, the one end of house steward is connected to the exit end of bacterial jar, the other end of house steward respectively with first branch pipe and second branch connection, first branch pipe with the second branch pipe all with a hybrid system connects, be equipped with first pneumatic switch valve and electromagnetic flowmeter on the first branch pipe, be equipped with second pneumatic switch valve, fungus liquid weighing scale, third pneumatic switch valve, fungus liquid buffer tank, first fungus liquid pump, fourth pneumatic switch valve on the second branch pipe in proper order.
Furthermore, the fermentation system comprises a fermentation bed, a discharge port of the fermentation bed is connected with a wet material scale through a second conveying device, the wet material scale is connected with the secondary mixing system, and a flushing system and an air network system are arranged on the fermentation bed.
Further, the flushing system includes a water tank and a plurality of spray heads coupled to the water tank.
Furthermore, the air net system comprises a steam supply system, a plurality of air inlet pipes and a plurality of air outlet pipes, wherein the air inlet pipes and the air outlet pipes are connected with the fermentation bed.
Further, the secondary mixing system comprises a second mixer, and the second mixer receives the materials from the second raw material preparation system and the fermentation system to mix.
The utility model has the beneficial effects that: the setting of primary mixing system and secondary mixing system mixes the production of the wet material after the fermentation and the dry material that adds, has improved biological fermentation's quality, and the in-process is in proper order from system of prepareeing material, primary mixing system, fermentation system, secondary mixing system full automation production, has improved the efficiency that raw materials biological fermentation was handled.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a flow chart of the fermentation broth system of the present invention;
in the figure: 1. a first hoist; 2. a first tee joint; 3. a first permanent magnet drum; 4. a first distributor; 5. a material receiving port of the second batching bin; 6. a first batching bin receiving port; 7. a first proportioning bin; 8. a pulverizer; 9. a second hoist; 10. a second proportioning bin; 11. a weighing bin; 12. A first mixer; 13. a first conveying device; 14. a fermentation bed; 15. a second conveying device; 16. flushing the system; 17. an exhaust gas treatment system; 18. a wet material scale; 19. weighing the dry materials; 20. A second mixer; 21. a third hoisting machine; 22. a second permanent magnet drum; 23. a third proportioning bin; 24. a steam supply system; 25. a fungus powder adding port; 26. a soft water inlet; 27. a steam addition port; 28. a hot water heater; 29. a hot water tank; 30. a strain tank; 31. weighing a bacterial liquid; 32. a bacteria liquid buffer tank; 33. an electromagnetic flow meter; 34. a fungus liquid pump; 35. and (4) a pneumatic switch valve.
Detailed Description
The utility model is described in detail below with reference to the attached drawing figures:
as shown in fig. 1 and 2, a feed material fermentation system comprises a material preparation system, a primary mixing system, a fermentation system and a secondary mixing system;
the material preparation system comprises a first raw material preparation system and a second raw material preparation system, wherein the first raw material preparation system comprises a first lifting machine 1, a first tee joint 2, a first permanent magnet cylinder 3, a first distributor 4, a first proportioning bin 7, a crushing machine 8, a second lifting machine 9, a second distributor, a third distributor and a second proportioning bin 10; the discharge port of the first lifting machine 1 is connected with the feed port of the first tee joint 2, two discharge ports of the first tee joint 2 are respectively connected with a first permanent magnet cylinder 3 and a third proportioning bin 23 of a second raw material preparation system, the first permanent magnet cylinder 3 is connected with a first distributor 4, the first distributor 4 is respectively connected with a first proportioning bin 7 and a second proportioning bin 10, the first proportioning bin 7 is further connected with a third distributor, the first proportioning bin 7 is connected with a pulverizer 8, the pulverizer 8 is connected with a second lifting machine 9, the second lifting machine 9 is connected with a second distributor, the second distributor is connected with a second proportioning bin 10, the second proportioning bin 10 is further connected with a third distributor, the third distributor is connected with a second permanent magnet cylinder 22 of the second raw material preparation system, and the second proportioning bin 10 is connected with a first mixing machine 12 of a primary mixing system; its in-process of prepareeing material gets into cache in the second proportioning bins 10 through a plurality of distributors to the supplied materials distribution of difference, later can flow into and mix in the first machine 12 that mixes, is suitable for the prepare material of multiple raw materials and mixes, and the lower extreme of first proportioning bins 7 and second proportioning bins 10 all is equipped with storehouse 11 of weighing respectively, weighs the production of accurate control material to the material that comes out from proportioning bins. The second raw material preparation system comprises a third lifting machine 21, a second permanent magnet drum 22, a second tee joint, a third tee joint, a fourth tee joint, a third proportioning bin 23 and a dry material scale 19; a discharge port of the third hoister 21 is sequentially connected with a second tee joint, a third proportioning bin 23 and a dry material scale 19, namely, a discharge port of the third hoister 21 is connected with a feed port of the second tee joint, one discharge port of the second tee joint is connected with a feed port of the third tee joint, two discharge ports of the third tee joint are respectively connected with different feed ports of the third proportioning bin 23, a feed port of one end of the fourth tee joint is connected with the first permanent magnet cylinder 2 of the first raw material preparation system, two discharge ports of the other end of the fourth tee joint are respectively connected with different feed ports of the third proportioning bin 23, and the second tee joint is also connected with a third distributor of the first raw material preparation system; here, dry materials are prepared for the secondary mixing and part of the materials are provided for the primary mixing; first raw materials system of prepareeing material and the cooperation production of second raw materials system of prepareeing material, on the one hand can be nimble and comprehensive provide the material for once mixing and fermentation, and on the other hand is the secondary mix provide with the dry material of the wet material mixture after the fermentation, and production is accurate and efficient with the accuse.
The primary mixing system comprises a first mixing machine 12, a fermentation bacteria liquid system and a first conveying device 13, wherein the fermentation bacteria liquid system and the first conveying device 13 are connected with the first mixing machine 12, the material preparation system is connected with the first mixing machine 12, the first mixing machine 12 is connected with the fermentation system through the first conveying device 13, and the materials after primary mixing are conveyed to the fermentation system through the first conveying device 13 to be fermented; wherein, the fermentation bacteria liquid system comprises a bacteria tank 30, a hot water tank 29 and a hot water heater 28; the inlet end of the hot water heater 28 is connected with the steam supply system 24 and the soft water supply system respectively, as shown in fig. 2, the steam inlet 27 is connected with the steam supply system 24, the soft water inlet 26 is connected with the soft water supply system, wherein a pneumatic switch valve 35 is arranged between the soft water inlet 26 and the hot water heater 28 to control the adding amount of soft water in the hot water heater 28, the outlet end of the hot water heater 28 is connected with the hot water tank 29 and the strain tank 30 respectively, and a pneumatic switch valve 35 is arranged between the hot water tank 26 and the strain tank 30 to control the adding amount of hot water respectively, the outlet end of the hot water tank 29 is connected with the strain tank 30 and the first mixer 12 of the primary mixing system respectively, and a pneumatic switch valve 35 is arranged between the strain tank 30 and the first mixer 12 of the primary mixing system to control the adding amount of hot water respectively, so that hot water can be provided between the strain tank 30 and the hot water tank 29 and the hot water heater 28 through a plurality of pipelines, not only timely provides hot water, but also avoids the influence on production caused by the fault of one pipeline. Wherein, the one end of house steward is connected to the exit end of bacterial jar 30, the other end of house steward respectively with first branch pipe and second branch union coupling, first branch pipe and second branch pipe all are connected with the first machine 12 that mixes of a hybrid system, be equipped with first pneumatic switch valve 35 and electromagnetic flowmeter 33 on the first branch pipe, the volume that accurate control fungus liquid got into first machine 12, be equipped with second pneumatic switch valve 35 on the second branch pipe in proper order, fungus liquid weighing scale 31, third pneumatic switch valve 35, fungus liquid buffer tank 32, first fungus liquid pump 34, fourth pneumatic switch valve 35, the buffer memory or for first machine 12 replenishment fungus liquid, further flow into the volume of first machine 12 with accuse fungus liquid, accomplish accurate in order in time continuous production.
The fermentation system comprises a fermentation bed 14, a discharge port of the fermentation bed 14 is connected with a wet material scale 18 through a second conveying device 15, the wet material scale 18 is connected with a secondary mixing system, and a flushing system 16 and an air net system are arranged on the fermentation bed 14; wherein the fermentation bed 14 has three layers, the air net system comprises a steam supply system 24, a plurality of air inlet pipes and a plurality of air outlet pipes which are connected with the fermentation bed 14, namely, each layer on the fermentation bed 14 is communicated with the air inlet pipe and the air outlet pipe, the air inlet pipes are communicated with the steam supply system 24, the air outlet pipes are connected with an exhaust gas treatment system 17, the gas discharged from the fermentation bed 14 is treated to reach the standard and then is discharged into the atmosphere or recycled, and the exhaust gas treatment system 17 is the prior art and is not described in detail; wherein the flushing system 16 comprises a water tank and a plurality of nozzles connected with the water tank for cleaning the fermentation bed 14, so that the fermentation bed 14 has no residue and waste residue and the like to influence the next fermentation each time.
The secondary mixing system comprises a second mixer 20, the second mixer 20 receives the materials from the wet material scale 18 and the dry material scale 19 to mix into a product, and then the product is spirally conveyed to be packaged and the like; mix earlier to the fermentation and then mix, improved biological fermentation's quality, and the in-process has improved the efficiency that the biological fermentation of raw materials was handled from system, the one-time hybrid system of prepareeing material, fermentation system, the full automation production of secondary hybrid system in proper order.
The working principle of the utility model is as follows:
as shown in fig. 1 and 2, a first lifter 1 sends raw materials to a first tee joint 2, the first tee joint 2 sends the raw materials to a first permanent magnet cylinder 3 and a third proportioning bin 23 respectively, the raw materials passing through the first permanent magnet cylinder 3 enter a first distributor 4 and then enter a first proportioning bin 7 and a second proportioning bin 10 respectively, the first proportioning bin 7 receives the raw materials from the first distributor 4 and the third distributor, the raw materials of the first proportioning bin 7 enter a grinder 8 for grinding, then enter a second distributor through a second lifter 9 and then enter the second proportioning bin 10, the second proportioning bin 10 receives the raw materials from the first distributor 4, the second distributor and the third distributor, then the raw materials of the second proportioning bin 10 enter a first mixer 12 and are mixed with bacteria liquid and hot water from a fermentation bacteria liquid system, and then enter a fermentation bed 14 through a first conveying device 13 for fermentation, the fermented materials enter a wet material scale 18 through a second conveying device 15 to be weighed, and then enter a second mixing machine 20 together with materials of a dry material scale 19 to be mixed, the materials of the dry material scale 19 enter the dry material scale 19 after sequentially passing through a second permanent magnet cylinder 22, a second tee joint, a third tee joint and a third proportioning bin 23 from a third lifting machine 21, the third proportioning bin 23 receives the raw materials conveyed by the first lifting machine 1 and the second lifting machine 9, and finally, the products mixed in the second mixing machine 20 are conveyed to a packaging system through a screw to be packaged.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, which are directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A feed raw material fermentation system is characterized by comprising a material preparation system, a primary mixing system, a fermentation system and a secondary mixing system; the material preparation system comprises a first raw material preparation system and a second raw material preparation system, the material preparation system is connected with the primary mixing system, the fermentation system is connected with the primary mixing system, and the secondary mixing system is respectively connected with the fermentation system and the second raw material preparation system.
2. The feedstuff fermentation system according to claim 1, wherein the first raw material preparation system comprises a first elevator, a first tee joint, a first permanent magnet drum, a first distributor, a first proportioning bin, a pulverizer, a second elevator, a second distributor, a third distributor and a second proportioning bin; the discharge gate of first lifting machine with first three-way feed inlet is connected, two discharge gates of first three-way respectively with first permanent magnetism section of thick bamboo with the second raw materials system connection that prepares material, first permanent magnetism section of thick bamboo with first distributor is connected, first distributor respectively with first proportioning bins with second proportioning bins connects, first proportioning bins still with third distributor is connected, first proportioning bins with the rubbing crusher is connected, the rubbing crusher with the second lifting machine is connected, the second lifting machine with the second distributor is connected, the second distributor with second proportioning bins connects, second proportioning bins still is connected with third distributor, the third distributor with the second raw materials system connection that prepares material, the second proportioning bins with a hybrid system connection.
3. The feedstuff fermentation system according to claim 1, wherein the second raw material preparation system comprises a third elevator, a second permanent magnet drum, a second tee joint, a third tee joint, a fourth tee joint, a third proportioning bin and a dry material scale; the discharge gate of third lifting machine in proper order with the second tee bend the third proportioning bins the drier scale is connected, the one end of fourth tee bend with first raw materials headtotail, the other end with the third proportioning bins is connected, the second tee bend still with first raw materials headtotail.
4. The feedstuff fermentation system according to claim 1, wherein the primary mixing system comprises a first mixer, a fermentation broth system connected with the first mixer, and a first conveying device, the material preparation system is connected with the first mixer, and the first mixer is connected with the fermentation system through the first conveying device.
5. The feedstuff fermentation system according to claim 4, wherein the fermentation broth system comprises a strain tank, a hot water tank, and a hot water heater; the entrance point of hot water heater is connected with steam supply system and soft water supply system respectively, hot water heater's exit end respectively with the hot-water cylinder with the bacterial jar is connected, the exit end of hot-water cylinder respectively with the bacterial jar with once hybrid system connects, the bacterial jar with once hybrid system connects.
6. The feedstuff fermentation system according to claim 5, wherein the outlet end of the strain tank is connected with one end of a main pipe, the other end of the main pipe is respectively connected with a first branch pipe and a second branch pipe, the first branch pipe and the second branch pipe are both connected with the primary mixing system, the first branch pipe is provided with a first pneumatic switch valve and an electromagnetic flowmeter, and the second branch pipe is sequentially provided with a second pneumatic switch valve, a bacteria liquid weighing scale, a third pneumatic switch valve, a bacteria liquid buffer tank, a first bacteria liquid pump and a fourth pneumatic switch valve.
7. The feedstuff fermentation system according to claim 1, characterized in that the fermentation system comprises a fermentation bed, the discharge port of the fermentation bed is connected with a wet material scale through a second conveying device, the wet material scale is connected with the secondary mixing system, and a flushing system and an air net system are arranged on the fermentation bed.
8. The feedstuff fermentation system according to claim 7, wherein said flushing system includes a water tank and a plurality of spray heads connected to said water tank.
9. The feedstuff fermentation system according to claim 7, wherein said air net system comprises a steam supply system, a plurality of air inlet pipes and a plurality of air outlet pipes connected to said fermentation bed.
10. The feedstuff fermentation system according to claim 1, wherein the secondary mixing system includes a second mixer that receives the materials from the second material preparation system and the fermentation system for mixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122597785.3U CN216998426U (en) | 2021-10-27 | 2021-10-27 | Feed ingredient fermentation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122597785.3U CN216998426U (en) | 2021-10-27 | 2021-10-27 | Feed ingredient fermentation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216998426U true CN216998426U (en) | 2022-07-19 |
Family
ID=82380294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122597785.3U Expired - Fee Related CN216998426U (en) | 2021-10-27 | 2021-10-27 | Feed ingredient fermentation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216998426U (en) |
-
2021
- 2021-10-27 CN CN202122597785.3U patent/CN216998426U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
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